1067270000_ Railway_Industry

8/8/2019 1067270000_ Railway_Industry

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R A I L W A Y I N D U S T R YA P P L I C A T I O N S


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INNOVATIVE TECHNOLOGY FROM WEIDMLLER


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Weidmller is the leading provider of solutions for the electrical connectivity, transmission and

conditioning and processing of power, signals and data in industrial environments. With a standard

portfolio containing 35,000 products, and production plants and sales companies in more than 70

countries, Weidmller is not only represented around the world; it is also your first port of call for

innovative solutions when it comes to industrial connection technology. We are your one-stop shop

for all applications!

As a member of the VDB (German Rail Industry Association) and the ZVEI rail team (Central

Association of the Electrotechnology and Electronics Industry), we are familiar with the demands

placed on modern transport systems. As a partner of the rail industry, we have been consistently

delivering top-quality goods and a range tailored to suit rail use for years. These credentials

played no small part in the German rail company Deutsche Bahn AGs move to rate us as a L1

supplier acknowledging our production engineering standards and quality, as well as com-

mercial aspects.

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Running a modern and high-performance transport system is a great logistical challenge and

demands fast, flexible, efficient and safe railway vehicles which requires short periods of immobi-

lisation and servicing. These demands are reflected by technical concepts with innovative elec-

trical connection technology.

Terminals, connectors, enclosures or marking systems Weidmller has been developing and

fine-tuning components in order to fulfil the special requirements of the rail industry for 50 years.

Our products are put to the test in railway day in, day out, proving their resilience to vibrations,

impacts and climatic conditions.

Weidmller branches have been IRIS-certified, the new quality standard for the rolling stock indus-

try: with above-average results.

A QUALITY PORTFOLIO FOR TRAINS AND TRACKS

MAKING SURE TRAINS ARRIVE SAFELY AND ON TIME


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M 1 2 D - c o d e dE t h e r n e t c o n n e c t o r

SAFE AND MODULAR

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MODULARITY AND PLATFORM DESIGN

As the need for mobility grows, so do the demands placed on the various interior and exterior

applications and components on railway. Increasingly individualised, higher-performance inter-

faces are particularly sought-after for the development of innovative platform concepts for

different train types.

Weidmller supports these innovative platform concepts with a whole range of solutions and

a broad product portfolio.

Brakecontrolsystem

Driverscabin

K l i p p o n T B r a n g eE n c l o s u r e s

W e i C o S

P l u g g a b l e t e r m i n a l s

Wiring for prefabricated

functional units

Easy, fault less, pluggable

connection

Spring-powered pluggable

contact

Effic ient , modular, f lex ible

5 00 V, 2 4 A

Installation inside and out-

side of rolling stock

Robust Ethernet cables

designed specifically for

railway applications

Extruded cables also

available in customer-

specific models IP67

Connectors with tension

clamp

Corrosion-resistant

stainless steel housing

Wide range

Protection class IP66 to IP68

Conductor cross-section

0.0835 mm2

Integrated test point

Clear top-entry connection

Pluggable cross-connections

Mini terminals, 3.5 mm wide

Z s e r i e s

T e n s i o n c l a m p t e r m i n a l s


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Auxiliary converter

Wagon-to-wagon connection

Light

Door control

Battery charger

Control cabinet

Inverter container

Air condition system

R o c k S t a r H e a v y - d u t y c o n n e c t o r

H E EI n s e r t s

W F s e r i e s

S t u d t e r m i n a l s

S T 4 0 0 0


Efficient power distribution

up to 4 kV

Low voltage drop

Self-extinguishing material,

classified V0 according to

UL 94

Approved according to interna-

tional railway standards such

as EN 50343, EN 50155,

NF F 61-017, NF F 16-101

and Ria 20

Weight-optimised HDC

housing

EMC-protected

Hardened surface

Protection class IP68

High power in a small space

Up to 46 p ins

5 00 V, 1 6 A

Impact and vibration-tested accor-

ding to IEC 61373, category II

Efficient power distribution on

mounting rails up to 120 mm 2

Low voltage drop

Self-extinguishing material,

classified V0 according to UL 94

1,000 V (with epoxy resin

partition up to 2,300 V)

Approved according to interna-

tional railway standards such as

EN 50343, EN 50155, NF F 61-017,

NF F 16-101 and Ria 20

Traction motor connection


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WEIDMLLER AND THE RAILWAY INDUSTRY

Safe shield connection

Easy to use

Quick assembly no need

for tools

K L B U 4 - 1 3

S h i e l d c o n n e c t i o n

Shrinkable sleeves that can

be printed on both sides, for

cable marking

Halogen-f ree

Complies with international

traffic engineering standards

T w i n M a r kS h r i n k a b l e s l e e v e s

s t r i p a x S t r i p p i n g t o o l

M C Z R T R A K

R e l a y c o u p l e r

Ergonomic operation

Self-adjustable stripping

blades

Integrated cutting function

Long durabil ity

6 mm slim relay coupler

Safe and quick tension clamp

connection

Self-ext inguishing, insulating

Wemid material, classified V0

according to UL 94

Fulfils requirements according

to EN 50155

High-speed trains, trams, metros or locomotives they all run safely with electrical connection

technology from Weidmller. We have been cooperating with leading rail manufacturers around

the world for years, in order to fulfil the demand for mobility by offering innovative, customer-

specific solutions.

Our aim is to increase your competitiveness via simple, optimised connections and interfaces.

OPTIMUM SOLUTIONS


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CUSTOMER-SPECIFIC SERVICES

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C u s t o m e r - s p e c if i c e n c l o s u r e s

Expert project consultancy

Professional assembling, dril l ing, mil ling, coat ing,

engraving and labelling

More flexibility for your production

We have been offering our customers tailored services for over 35 years, with a focus on individ-

ually adapted enclosures and assembled mounting rails. And that means maximum flexibility and

cost-effectiveness for you!


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SOLUTIONS FROM WEIDMLLER

During the railways life cycle, maintenance costs considerably outstrip acquisition costs. The time

needed for servicing can be cut dramatically by using connections that are quickly disconnected,

meaning that Weidmller makes a significant contribution towards cutting life cycle costs (LCC).

We therefore fulfil our customers demands for durability and cost-effectiveness in all

applications!

APPLICATIONS


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Robust products are essential in tough condi-

tions, but they must also provide a cost-effective

solution. Our stud terminals and heavy-duty

plug-in connectors do just that: they are easily

pluggable and easy to disconnect, making them

perfect for quickly coupling wagons. The heavy-

duty connectors with RockStar

housing guaran-

tee fast signal transmission, e.g. of the WTB

(wire train bus). Power is t ransmitted v ia

ST 4000 stud terminals and the WF series.

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Power transmission with

optimised space

Max . 2 ,300 V, 269 A

Vibration-tested according

to IEC 61373, category II

Reliable, high power transmission

4 kV, 4 15 A

Vibration-tested according to IEC 61373, category II

W F s e r i e sS t u d t e r m i n a l s

S T 4 0 0 0


R o c k S t a r H e a v y - d u t y c o n n e c t o r

Quick-pluggable connection

for control signals

Weight-optimised HDC housing

EMC-protected

Hardened surface for extreme

mechanical strain

Protection class IP68

APPLICATION: WAGON-TO-WAGON CONNECTION

ockStar

WF series

ST 4000


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APPLICATION: CONTROL CABINET

All the trains control signals come together in one

control cabinet. This is connected externally by means

of heavy-duty plug-in connections. Our space-saving

Z series terminals, MCZR TRAK-type relay couplers and

diode holders maintain an electric connection and

ensure that the signals in the control cabinet are

analysed reliably.

H D C C o n C e p t

I n s e r t s

D i o d e h o l d e rM C Z R T R A KR e l a y c o u p l e r

6 mm slim relay coupler

Safe and quick tension

clamp connection

Self-ext inguishing, insu-

lating Wemid material,

classified V0 according

to UL 94

Fulf i ls requirements

according to EN 50155

Tried and tested tension

clamp connection

Protects from inverse

current up to 3 A

Vibration-resistant

Fulfil various requirements

with just one plug-in

connector

Patented modular system

Range of modules up to

optical fibres and bus

modules

Conductor cross-section

0.0835 mm2

Integrated test point


Pluggable cross-connections

Mini terminals, 3.5 mm wide

Z s e r i e s

T e n s i o n c l a m p t e r m i n a l s


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APPLICATION: SANDING SYSTEM

Signals control the opening of the sanding system slider via an electrical interface. The electrics

are enclosed in K range aluminium enclosure with corrosion-resistant coating in order to protect

them from extreme environmental conditions. Thanks to the use of ZDUB mini block terminals on

a mounting rail measuring just 15 mm, the whole application takes up so little space that it fits

next to the sand feeder.

C a b l e e n t r i e s

C u s t o m e r - s p e c if i c s e r v i c e s

Z D U BM i n i b l o c k t e r m i n a l s

K r a n g e

E n c l o s u r e s

Maximum power in minimum

space

Mounted on TS 15 rai l


Extremely light aluminium

enclosures

Chemical and weather-

resistant

Protection class IP66 and IP68

Robust cable gland made

of nickel-plated brass

EMC cable gland

High protection class IP66

to IP69K


Professional dr i l l ing, mill ing,

coating, engraving and labelling

More flexibility for your

production

100 in 1 we make one

hundred single articles to one

article


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APPLICATION: DOOR CONTROLS AND DRIVERS CAB

Flexible modular terminal concepts are needed wherever complete functional units are prefabri-

cated or replaced. That is why terminals with WeiCoS-type plug-in connectors are used in the

drivers cab and door controls. This combination makes it possible to connect prefabricated func-

tional units with the existing installation quickly and faultlessly. Simply insert the plug-in

connector into the terminal and you are done! A spring-powered contact and the locking elements

guarantee that the contact withstands impacts, vibration and jolts.

C a b t i t eC a b l e e n t r i e s

W e i C o S

P l u g g a b l e t e r m i n a l s

Easy final assembling with pluggable terminals

Modular design for prefabricated functional units

Easy, fault less, pluggable connect ion

For feeding in prefabricated cables

Quick and easy assembly

For standard HDC panel cut-outs

Protect ion class IP54

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APPLICATION: TRACTION MOTOR CONNECTION

In modern high-speed trains, high currents are sup-

plied to the motors to enable the train to accelerate to

its top speed. Our ST 4000 stud terminals have been

specially developed to transfer such high currents for

railway. The ST 4000 stud terminals are protected from

external conditions such as splashes of water, dust and

stones by corrosion-resistant stainless steel enclosure

from our TB range.

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K l i p p o n T B r a n g eE n c l o s u r e s

S T 4 0 0 0


Robust stainless steel enclosures

Lid with concealed hinges

Fixing lugs

Corrosion-resistant electropolished stainless steel

Protection class IP66 to IP68

Supply drive power up to 4 kV, 415 A

Vibration-tested according to IEC 61373, category II

Self-extinguishing material, classified V0 according to UL 94

Low emissions, classified I2 F0 according to NF F16 101


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SOLUTIONS FOR INTERLOCKING SYSTEMS

From the control centre to outdoor systems with turnouts and signals to the heart of the system,

the electrical interface, interlocking system technology requires a high degree of safety and relia-

bility, and has to be fast at the same time. Weidmllers components have what it takes to deal

with all the various tasks in the field, and fulfil all the required norms. Weidmllers enclosures,

isolating terminals, Industrial Ethernet and PCB components, overvoltage protection, relays and

tools all guarantee first-class quality. We work in conventionally operated relay fields as well as in

modern electronic system s in accordance with the ETCS (European Train Control System) standard.

We also collaborate in numerous application-based projects and co-develop them.

P U S e r i e sL i g h t n i n g a n d o v e r v o l t a g e p r o t e c t i o n


Professional dr i l l ing, mill ing,

coating, engraving and

labelling

More flexibility for your

production



article










clamp

Optimum open electrical

isolator testing in the field

Straightforward top connec-

tion (from above)

Pluggable cross connection

Z T R

I s o l a t i n g t e r m i n a l s

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C u s t o m e r - s p e c i f i c s e r v i c e s

High leakage current of

12.5 kA per pole (10/350 s)

Suitable for lightning pro-

tection levels III and IV

Optical display; pluggable

charge eliminator rotates

180

Extensive overvoltage pro-

tector portfolio for classes

I to III


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P r i n t J e t P R OM a r k i n g s y s t e m

s t r i p a x S t r i p p i n g t o o l

P C B

P C B t e r m i n a l s a n d c o n n e c t o r s

M C Z O T R A K

O p t o c o u p l e r s

Multi-voltage optocoupler with

24110 Vdc input and

5137 Vdc/0.25 A output

Interruption of power supply

class S2

Fulfils requirements in accor-

dance with EN50155 for voltage

fluctuations, temperature and

condensation

Single-colour pr inting

Integrated loader for up to

20 MultiCards

Highly resistant to wiping

and scratching

Display features all relevant

information

Ergonomic operation

Self-adjustable stripping

blades

Integrated cutting function

Long durabili ty

Innovative connection systems for

energy, signals and data: from the

most compact I/O LED connector

module to the most powerful prin-

ting terminal for 1,000 V/150 A

A variety of standardised solu-

tions for efficient all-purpose con-

ditioning. Can be individually con-

figured

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Control center Signal

Axle counter

Points controllers

Point heating

Interlocking system


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APPLICATION: INTERLOCKING SYSTEMS

Commands from the control centre converge in the Interlocking systems and are transmitted as

dependent signals to the turnout and signal systems, which should then form a functioning route.

These procedures are often processed in double and triple cabinets. When it comes to complex,

electronic control processes, it is important that the data and signals be well protected with over-

voltage protection and transmitted reliably and quickly. Weidmller provides isolating terminals,

overvoltage protection, IE-passive cables and multi-relays designed specifically for signal box

applications.

Z T R 2 , 5

I s o l a t i n g t e r m i n a l

M C Z O V P s e r i e sO v e r v o l t a g e p r o t e c t i o n e l i m i n a t o r f o r I & C

Optimum open electrical

isolator testing in the field

Straightforward top connec-

tion (from above)

Pluggable cross connection

4-fold change-over contact

for 24 Vdc control signals

Fully installed kit with relay,

base, LED and retaining clip

Fulfils requirements in

accordance with EN 50155

for voltage fluctuations,

temperature and EN 61373

AK 1 class B for vibrations

R I D E R S E R I E S

M u l t i - r e l a y s











clamp

Thin design of just 6 mm with

tension clamp

Overvoltage protection for

signals in 5 V, 12 V, 24 V, 48 V

and 60 V, such as current loops

and integrated components

Snap-on PE rai l contact

Safe energy elimination up

to 10 kA


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The points controllers need to work seamlessly from

the point where the signal arrives from the Interlocking

system and where the guide selects the direction,

despite external weather conditions and dirt. Our STB

enclosures and cable entries serve as ideal interfaces,

conform to the IP68 protection class and are EMC-

protected. We also use Z-compact terminals and wire

clamps with shield connections in the points controllers.

APPLICATION: POINTS CONTROLLERS

C a b l e e n t r i e s

C u s t o m e r - s p e c i f i c s e r v i c e s

Z - C o m p a c tT e n s i o n c l a m p t e c h n o l o g y

Robust cable gland in

nickel-plated brass

EMV cable gland

High protection class IP66

to IP69K


Professional dri ll ing, milling,

coating, engraving and

labelling

More flexibil ity for your

production



article

Full performance, compact

design

Space and weight-saving

Flexible tension clamp with

improved vibration-resistance

Straightforward top connection

Safer shield connection

Easy to use

Quick tool-less installation

K L B U 4 - 1 3

S h i e l d c o n n e c t i o n


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TESTED AND CERTIFIED

The components used for transport technology are constantly exposed to extreme conditions.

Thats why our products are tested in our own accredited laboratory for particularly relevant

criteria such as resistance to vibration, impacts and extreme temperatures, as well as durability

and electromagnetic compatibility.

To make sure you always receive top quality from Weidmller, each of our products is subjectto strict quality assurance and fulfils the following international railway norms and standards:

General: DIN EN 50155, DIN EN 50343, NF F 61-017

Behaviour in f ire: NF F 16-101, BS 6853, ASTM E 162

Resistance to impacts and vibration: IEC 61373/Ria 20

Our railway industry CD-ROM contains everything you need to know about standards and

approvals, tests passed according to railway norms, references, material tests and lots of further

information.

You can order your free copy of the railway industry CD-ROM by e-mailing [email protected].

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UNCOMPROMISING QUALITY


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FOR ABSOLUTE SAFETY

FOR EXTREME CONDITIONS

Left: Testing for impact and vibration-resistance simulates different mechanical strains

in the vehicle or on the bogie.

Right: We use the needle flame test to investigate how the plastics used behave in fire.

Left: Our products are exposed to different climates in modern climatic test chambers.

Right: One of the many stages of quality control: the EMC test.

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www.weidmueller.com

Argentina

Australia

Austria

Azerbaijan

Bahrain

Belarus

Belgium

Bosnia and

Herzegovina

BrazilBulgaria

Canada

Chile

China

Colombia

Costa Rica

Croatia

Czech

Denmark

Ecuador

Egypt

Estonia

Finland

France

Germany

Great Britain

Greece

Hong Kong

Hungary

Iceland

India

Indonesia

Iran

Ireland

Israel

Italy

Japan

Jordan

Kazakhstan

Korea

KuwaitLatvia

Lebanon

Lithuania

Luxembourg

Macedonia

Malaysia

Malta

Mexico

Moldova

Netherlands

New Zealand

Norway

Oman

Pakistan

Peru

Philippines

Poland

Portugal

Qatar

Romania

Russia

Saudi Arabia

Serbia

Singapore

Slovakia

Slovenia

South Africa

Spain

Sweden

Switzerland

TaiwanThailand

Tunisia

Turkey

Ukraine

United Arab

Emirates

United States

Uruguay

Uzbekistan

Venezuela

Viet Nam

Weidmller is the leading provider of solutions for

electrical connectivity, transmission, conditioning and

processing of power, signals and data in industrial

environments. The company develops, produces and

sells products in the field of electrical connectivity,

functional electronics and communication electronics.

Weidmllers product and service portfolio is dedicated

to add value to the products and thereby the business of

our customers. The Weidmller Group has a global focus

with its own manufacturing plants, sales companies andrepresentatives in over 70 countries.

Bestellnummer:

1067270000/09/2008/SMMW

4032248820795

1067270000_ Railway_Industry

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