101 QA2012 Drilling - Metallurgist & Mineral Processing ... · PDF fileFrom a drilling point...
Transcript of 101 QA2012 Drilling - Metallurgist & Mineral Processing ... · PDF fileFrom a drilling point...
DrillingRoy Rathner and Arne Lislerud
� well planned operations and correctly selected rigs yield low cost drilling
� technically good drilling (good drill settings) and correctly selected rigs yields low cost drilling
� straight hole drilling yields safe and low cost D&B operations
Agenda for drilling operations
The most common drilling methods in use
� bits
� drill string
� boom or mast mounted feed
� TH or DTH hammer / Rotary - thrust
� drill string rotation and stabilising systems
� powerpack
� automation package
� drilling control system(s)
� collaring position and feed alignment systems
� flushing (air, water or foam)
� dedusting equipment
� sampling device(s)
Drilling consists of a working system of:
� bit face and skirt design
� button shape, size and carbide grade
� shanks, rods, tubes, …
� grinding equipment and its location
Selecting drilling tools
� avoid excessive button wear (rapid wearflat developm ent)
=> select a more wear resistant carbide grade or d rop bit RPM
� avoid button failures (due to snakeskin development or too aggressive button shapes)
=> select a less wear resistant or tougher carbide grade or spherical buttons
=> use shorter regrind intervals
Guidelines for selecting cemented carbide grades
PCD ?48 DP65
Selecting button shapes and cemented carbide grades
R48
Robust ballistic buttons48
S65
Spherical buttonsDP65
Optimum bit/rod diameter relationship for TH
Thread Diameter Diameter Optimumcoupling bit size
R32 ∅∅∅∅44 ∅∅∅∅32 ∅∅∅∅51
T35 ∅∅∅∅48 ∅∅∅∅39 ∅∅∅∅57T38 ∅∅∅∅55 ∅∅∅∅39 ∅∅∅∅64T45 ∅∅∅∅63 ∅∅∅∅46 ∅∅∅∅76T51 ∅∅∅∅71 ∅∅∅∅52 ∅∅∅∅89GT60 ∅∅∅∅82 ∅∅∅∅60 ∅∅∅∅92GT60 ∅∅∅∅85 ∅∅∅∅60/64 ∅∅∅∅102
Optimum bit/guide or pilot (lead) tube relationship for TH
Thread Diameter Diameter Optimumcoupling bit size
T38 ∅∅∅∅55 ∅∅∅∅56 ∅∅∅∅64T45 ∅∅∅∅63 ∅∅∅∅65 ∅∅∅∅76T51 ∅∅∅∅71 ∅∅∅∅76 ∅∅∅∅89GT60 ∅∅∅∅85 ∅∅∅∅87 ∅∅∅∅102GT60 ∅∅∅∅85 ∅∅∅∅102 ∅∅∅∅115
� drill steel component life
� bit regrind intervals
� bit replacement diameter
� component discard analysis
� costs in € per drm or m 3
Jobsite KPI’s for drill steel
Example of drill steel followup for MF-T51
Shanks
MF-T51 rods
100
Bit service life (drm)
Rod
and
sha
nk s
ervi
ce li
fe (d
rm)
Spread in data due to cal-
culations in drmand not in rdm
50 1000400 10000200 2000
1000
100
10000Short holes
Long holes
2000
4000
20000
4000600
6000
400
600
200
16000
Trendlines for bit service life
102 4 61 2004020 10060
1000
2000
600
400
200
100
4000
6000
10000
20000
Siever’s J Value, SJ
Max
bit
serv
ice
life
(drm
/bit)
Limestone
Dolomite
Granite
Quartzite
Rotary Drilling - Ø311mm / Std.
DTH *
Tophammer *
* Bit service life highly dependenton regrind intervals – regard curveas a top limit value
Bit regrind intervals, bit service life and over-drilling
10000100010020 40 60
Bit service life (drm)
Bit
regr
ind
inte
rval
s (d
rm)
2000
1000
2
10
100
4
86
200
400
40
20
200 400 2000 4000
Premature button failures
d d
d/3 d/3
600
60
� bending of drill string - leads to premature tube failure
� hardrock drilling or bit service life < 1750 drm - leads to poor tube life
� jerky drill string rotation - leads to an unstable bit which initiates drill-hole deviation
Tube drilling for TH – avoid:
2 x R/C jaws for tubes
Guide plate for tubes
2 x slot plates with cut-outs for larger
tube diameters
Flushing housing for tubes
Centraliser jaws for tubes
Mechanics of percussive drilling
Percussive drilling
���� Down-the-hole, DTHStress waves transmitted directly through bit into rock
���� TophammerStress wave energy transmitted through shank, rods, bit, and then into rock
Basic functions
���� percussion - reciprocating piston used to producestress waves to power rock indentation
���� feed - provide bit-rock contact at impact
���� rotation - provide bit impact indexing
���� flushing - cuttings removal from hole bottom
���� foam flushing - drill-hole wall stabilisation
FEED
PERCUSSION
CUTTINGS
FLUSHING
ROTATION
Flushing of drill-cuttings
Insufficient air < 15 m/s
� low bit penetration rates� poor percussion dynamics� interupt drilling to clean holes� plugged bit flushing holes� stuck drill steel� ”circulating” big chip wear
Too much air > 30 m/s
� excessive drill steel wear� erosion of hole collaring point� extra dust emissions� increased fuel consumption
Correction factors
� high density rock� badly fractured rock
(air lost in fractures- use water or foam tomud up hole walls)
� high altitude(low air density)
� large chips requireadditional air as well
Flift
G
Flift
G
Foam flushing – an aid for drilling in caving material
Burst of inhole water
Time consumption for 2 holes
5
10
15
20
25
0:00:00 0:14:24 0:28:48 0:43:12 0:57:36 1:12:00 1:26:24 1: 40:48 1:55:12
Time (h:min:s)
Hol
e de
pth
(m)
tough holenormal hole
drilling uncoupling
tube #2 back to carousel
rock found with tube #5
hole ready - 22 minhole ready -1h 46min
uncoupling
Chip formation by bit indentationand indexing
Spray paint applied between bit impacts
Chipping around the button footprint areas
Button footprint area
Ø76mm bit
Direction of bit rotation
How rock breaks by indentation
ubutton
Fbutton
ubit
Vcuttings
Abutton footprint
Fbutton
ubit
Volume of cuttings
Energy used for rock breakage
1
ubit
k1Energy lost as elastic rock deformation
Indentation with multiple chipping
Drop in button force indicates elastically
stored energy in rock released by chipping
0
40
80
120
160
200
0 5 10 15But
ton
For
ce (
kN)
Indentation (mm)
y = 0.2376x0.5019
R² = 0.95150123456
0 200 400 600 800
Inde
ntat
ion
(mm
)
Indentation Energy (Nm)
chipping while on-loading
chipping after off-loading
k1 = 30 kN/mm for on-loading
k2 = 112.5 kN/mm for off-loadingγ = k1 / k2 = 0.267
Energy transfer efficiency η related to rock chipping
No energy retained in rock after off-loading for γ = 1.0(all elastic energy in rock returned to drill strin g)
Button resistance, k 1 / N (kN/mm)
η = Wrock / Wincident
= ηimpedance · ( 1 – γ )
ηimpedance-max ≈ 0.90
106 20
0.10
0.20
0.06
0.40
0.60
1.00
γ=
k1
/ k2
8
0.80
10040 60
static bit testspercussive drilling
6 8
How does this apply to practical drilling?
“Poor” drilling situation- chipping after off-loading- potential for severely reduced drill steel life- correct choice of bit design and size?- sufficient bit regrinding (resharpening)?
“Good” drilling situation- chipping during on-loading- potential to achieve max drill steel service life
10 4020 10060
Button resistance, k 1 / N (kN/mm)
0.10
0.20
0.06
0.40
0.60
1.00
γ=
k1
/ k2
0.80
static bit testspercussive drilling
“Hopeless” drilling situation- no bit advance rate for γ = 1.0
Energy transfer efficiency η related to impedance matching
ubutton
Fbit
1
k1 = bit indentation resistance (kN/mm)
ηηηη impedance
k1
Feed force
2 · LpistonLpiston
� strain gauge measurements on rods/tubes while drill ing
� numerical modelling
=> the tell-tale items we are looking for:
How do we study drill string energy transfer issues?
Time, t (ms)
Str
ess
in r
ods,
σ
(MP
a) inci
dent
wav
e
bit m
ass
… etc.
1stte
nsile
1stco
mpr
essi
ve
1stγ
refle
ctio
n
Energy transfer chain – video clip cases
cavity
bit face bottoming – caused by:
■■■■ drilling with too high impact energy■■■■ drilling with worn bits i.e. too low button protrus ion
bit / rock gap – i.e. underfeed
“perfect” bit / rock match
Energy transmission through threads
Energy transfer can be divided into:
���� energy transmission through the drill string- optimum when the cross section throughout
the drill string is constant- length of stress wave- weight of bit
���� energy transmission to rock- bit indentation resistance – k 1- bit-rock contact
The most critical issue in controlling stress waves is to avoid high tensile reflection waves.
Tensile stresses are transmitted through couplings by the thread surfaces - not throughthe bottom or shoulder contact as in the case for c ompressive waves.
High surface stresses combined with micro-sliding r esult in high coupling temperatures andheavy wear of threads.
Compressive wave →→→→
←←←← Tensile wave
Feed force rquirements
From a drilling point of view From a mechanical poin t of view- to provide bit-rock contact - compensate piston moti on
- to provide rotation resistance - compensate linear m omentum of stress waves in rodsso as to keep threads tight
Feed forceRod force
Stress waves in rod (MPa)
Piston movement (mm)
Matching drill settings to site conditions
Rock hardness
Button count and size( and bit size )
Same bit in 2 different rock types or quarries
k1-good rockk1-soft
k1-soft k1-good rock
ηηηηsingle pass
BPR ratio}
Feed ratio( p feed / pperc. )
ubutton
Fbit
1k1-soft
Drilling in variable rock mass conditions
k1-void ≈≈≈≈ 0
k1-good rock
k1-joint < k1-good rock
k1-good rock
k1-hard layer > k1-good rock
Total overfeed(feed speed control)
OK(ratio set here)
Overfeed
OK
Underfeed
Actual feed conditions
Situation =>k1-soft k1-good rock
Feed ratio( p feed / pperc. )
ηηηηsingle pass
BPR ratio
k 1-g
ood
rock
k 1-h
ard
laye
r
k 1-jo
int
k 1-v
oid
}}
� drilling capacities in drm/ph or drm/eh
� production capacity in drm/shift
� avg. percussion pressure
� fuel consumption l/eh
� drill steel consumption & costs
� drill-hole straightness
� geological conditions
� costs in € per drm or m 3
Jobsite KPI’s for drilling operations
Predicting bit penetration rates - TH
Rock drillability, DRI
20 30 40 50 60B
it pe
netr
atio
n ra
te (
m/m
in)
0.4
0.8
1.2
1.6
70
0.6
1.0
1.4
1.8
HL1060T 102 mm 4”HF1560T 115 mm 4.5”HL1010 102 mm 4”
HL650T 76 mm 3”HL810T 89 mm 3.5”HF810T 89 mm 3.5”HL1560T 115 mm 4.5”
HL510/HLX5 76 mm 3”HL710 89 mm 3.5”
� rock mass drillability, DRI� percussion power level in rods (tubes)� bit diameter and type
���� hole wall confinement of gauge buttons� goodness of hole-bottom chipping
���� bit face design and insert types���� drilling parameter settings (RPM, feed)
� flushing medium and return flow velocity
Predicting bit penetration rates - DTH
� rock mass drillability, DRI� percussion power of hammer� bit diameter and type
���� hole wall confinement of gauge buttons� goodness of hole-bottom chipping
���� bit face design and insert types���� drilling parameter settings (RPM, feed)
� flushing medium and return flow velocity
Rock drillability, DRI
20 30 40 50 60
Bit
pene
trat
ion
rate
(m
/min
)0.2
0.6
1.0
1.4
70
0.4
0.8
1.2
1.6
5” RH550 (M50) 140 mm 5.5”6” RH550 (M60) 165 mm 6.5”
3” RH550 (M30) 89 mm 3.5”4” RH550 (M40) 115 mm 4.5”6” RH550 (M60) 203 mm 8”
8” RH550 (M85) 251 mm 7/8”
Gross drilling capacities (drm/h)
Bit penetration rate, BPR 2 (m/min)N
et d
rillin
g ca
paci
ty (d
rm/ h
our)
0.6 0.8 1.0 1.2 1.4 1.6 1.8
10
20
30
40
50
60
70
� time for rig setup and feed alignment per drill-hol e
� collaring time through overburden or sub-drill zone
� drill-hole wall stabilisation time (if required)
� rod handling times (unit time and rod count)
� bit penetration loss rate percentage i.e.���� rods and couplings 6.1 % per rod���� MF rods 3.6 % per rod���� tubes 2.6 % per tube
� effect of percussion power levels on:���� bit penetration rates���� drill steel service life���� drill-hole straightness
� time for tramming between benches, refueling, etc.� effect of operator work environment on effective
work hours per shift� rig availability, service availability, service and
maintenance intervals
Poor net drilling capacities for:���� very broken rock���� terrain benches - winching���� very low or very high benches���� very poor collaring conditions
Typical breakdown of longterm rig usage and capacities
Shift time, 100 %
Mechanical availability, 80 - 90 %
Machine utilisation, 60 - 80 %
Net drilling time, 40 – 60 %
Bit penetration time
engine hours
percussion hours(30 - 60 % of engine hours)
net drilling hours
shift hours
Rod handlingHole stabilisationReposition rig and feedBit change…
Shift changeLunchBlast downtimeSet out pattern…
Daily serviceScheduledmaintenanceBreakdowns…
Set out TIMTrammingRefuelingNew set rods…
Limestone Quarry – Drilling Report DI550 / Ø140mm
Company: XXXX Drillmaster: XXXX
1. Net drilling time 43,0 ---> 39,5 Net drilling time (drm/ph) - percussion hours2. Moving : 10,7
3. Total 1+2 53,7 ---> 31,6 Gross drilling time (drm/h) - incl. time for moving on bench
4. No-productive time 6,1h Waiting: hRe-dress: h Maintenance: 4,1hRe-fuel: h Repair: 2,0hTotal: h Total: 6,1h
5. Driving time 4,3h
6. Shift time 3-5 70,50 ---> 24,1 drm /shift hour(wihout breaks)
Efficiency (NG) : 76% Availability: 89%
Oper. ratio (eh/sh) : 80%7. Fuel consumption
Total consumption: 3131,0 L ---> 1,84 l/drill meter---> 53,98 l/engine hour
Can we drill straight holes?
Ventilation Shaft, Olkiluoto Nuclear Power Plant
Shaft diameter, Section I Ø6.5 m
Shaft length 15 m
Rock type Quartz Diorite
Contour hole size Ø60 mm
Contour hole charging 80 g/m det. cord
Contour hole spacing 0.4 m
Contour row burden 0.7 m
� floor humps
� poor loading conditions, uneven floors
� poor walls
� unstable walls
� difficult 1 st row drilling
� flyrock
� safety issue
What happens when we shoot holes that look like spaghetti?
� blowout of stemming
� safety, dust, toes, …
� blast direction
� quality of floors and walls
� shothole deflagration / misfires
� safety
� locally choked muckpiles (poor diggability)
� good practise
� max. drill-hole deviation up to 2 – 3 % forproduction drilling
Drill-hole collar positions
Drill-hole positions at hole bottom
� understand the many issues leading to drill-hole de viation
� technically good drill string
� technically good drill rig, instrumentation, …
� motivate the drillers!
How do we go about drillingstraighter holes?
Sources of drilling error
1. Collar position
2. Hole inclination and direction
3. Deflection (bending)
4. Hole depth
5. Omitted or lost holes
6. Shothole diameter (worn out bits)
Accurate drilling gives effective blasting
4
4
2
5
3
1
Examples of drill-hole deviation
Directional error for Ø89 mm retrac bit /
T45 in granite
Drill string deflection caused by gravitational pull orsagging of drill steel in
inclined holes in syenite
Examples of drill-hole deviation
Deflection with and without pilot tube for Ø89 mm DC retrac bit / T51 in micaschist
Floor hump due to explosives malfunction -
caused by drill string deflection
� bits loose diameter due to gauge button wear
� typical diameter loss for worn out bits is ~ 10%
� diameter loss effect on drill patterns
Diameter new bit Ø102mm
Diameter worn out bit Ø89mm
Diameter loss ( 102 – 89 ) / 102 = 12.8%
=> Drill pattern too big ( 102 / 89 ) 1.6 = 24%
Shothole diameter error control
Drill-hole diameter, d (mm)
50 100 150 20070 300 400
10
7
5
70
15
20
25
50
30
Dril
l pat
tern
, SB
(m
2 )
Better blastability
100
50 100 150 20070 300 400
10
7
5
70
15
20
25
50
30
Better blastability
Finer Finer fragmentation
100
� use tape, optical squares or alignment lasers for measuring in collar positions
� use GPS or total stations to measure in collar positions
� collar positions should be marked using painted lines – not movable objects such as rocks etc.
� completed drillholes should be protected by shothole plugs etc. to prevent holes from caving in (and filling up)
� use GPS guided collar positioning devices e.g. TIM-3D
Collar position error control
Difficult 1 st row drilling
� Rock type limestone, 1.6 Mtpa
� Bench height 32 m
� Bit Ø115 mm guide XDC
� Drill steel Sandvik 60 + pilot tube
� Hole-bottom deflection < 1.5 % or 0.5 m
� Gross drilling capacity 67 drm/h
� Drill pattern 4.5 x 4.8 m 2 (staggered)
� Sub-drill 0 m (blasted to fault line)
� Stemming 2.8 m
� No. of decks 3 ( stem between decks 1.8 m)
� Deck delays 25 milliseconds
� Charge per shothole 236 kg
� Explosives ANFO (0.95 & 0.85 g/cm 3)
� Powder factor 0.34 kg/bm 3
Lafarge Bath Operations, Ontario
Hole depth error control
Set-point values for TIM 2305
laser level
quarry floor levelsub-drill level
bench top level
inclination
b
a
c
c - alaser height
Remaining drill length = c - a(at 1st laser level reading)
Total drill hole length = c - a + b
Inclination and directional error control
quarry floor levelsub-drill level
bench top level
inclination
Set-point values for TIM 2305✓ inclination✓ blast direction projection✓ distant aiming point direction
(new aiming point readingrequired when tracks are moved)
blast direction
How bit face designs enhance drill-hole straightness
�
Feed
When the bit first starts to penetrate through the joint surface on the hole bottom - the gauge buttons tend to skid off this surface and thus deflect the bit.
More aggressively shaped gauge inserts (ballistic / chisel inserts) and bit face gauge profiles (drop center) reduce this skidding effect by enabling the gauge buttons to “cut” through joint surfaces quickly - thus resulting in less overall bit deflection.
How bit skirt designs enhance drill-hole straightness
�
Feed
As the bit cuts through the joint surface - an uneven bit face loading condition arises; resulting in bit and drill string axial rotation - which is proportional to bit impact force imbalance.
A rear bit skirt support (retrac type bits) reduces bit and string axial rotation by “centralizing” the bit.
Other counter measures:- longer bit body- add pilot tube behind bit- lower impact energy- rapid drilling control system reacting
to varying torque and feed conditions
� select bits less influenced by rock mass discontinuities� reduce drill string deflection by using guide tubes, etc. � reduce drill string bending by using less feed force� reduce feed foot slippage while drilling - since this causes a misalignment
of the feed leading to excessive drill string bendi ng� avoid gravitational effects which lead to drill string sagging when drilling
inclined shot-holes ( > 15 ⁰ )� avoid inpit operations with excessive bench heights
Drill-hole deflection error control
δ
Feed foot slippage δδδδoccurs at this point
∆∆∆∆L
Prior sub-drill zone
Dril
l-hol
e de
flect
ion,
∆∆ ∆∆L
Drill-hole length, L
∆∆∆∆L = ƒ ( L 3 ) for δδδδ ≠≠≠≠ 0
∆∆∆∆L = ƒ ( L 2 ) for δδδδ ==== 0
Drill-hole deflection trendlinesin schistose rock
Stabile drilling direction
perpendicular to fissures along schistosity or
bedding planes
Relatively stabile drilling
direction parallel to fissures
along schistosity
Fissures along schistosity or
bedding planes
� optimum bit / rod diameter relationship� insert types / bit face and skirt
� spherical / ballistic / chisel inserts � normal bits � retrac bits � drop center bits� guide bits
� additional drill string components� guide tubes / pilot (lead) tubes
Selecting straight-hole drilling tools - TH
Drill pattern at quarry floor
1 2
37
3
4 5 6
39 36 3533
31
78 9 1011
12
30 2928
2726
1314 15
25 24
16 17 18
23
20
2221
19
1 2
38
3 4 5 6
39 36 3534
3332 31
78 9
37
10 11 12 13 14 15 16
30 29 28 27 26 25 24 23 2221
20
17 18 19
Bench toe
Bench crest H = 33 m
Drill-hole collar positionsDrill-hole positions at quarry floor
Bench height 33 m
Hole inclination 14 °°°°
Drill steel Ø76 mm retrac / T45
Drill pattern 2.5 x 2.75 m 2
Rock type Granitic gneiss
3234
Drill pattern at quarry floor
1 2
37
3
4 5 6
39 36 3533
31
78 9 1011
12
30 2928
2726
1314 15
25 24
16 17 18
23
20
2221
19
1 2
38
3 4 5 6
39 36 3534
3332 31
78 9
37
10 11 12 13 14 15 16
30 29 28 27 26 25 24 23 2221
20
17 18 19
Bench toe
Bench crest H = 33 m
Drill-hole collar positionsDrill-hole positions at quarry floor
Clustered shothole areas / Risk of dead pressingVacant shothole areas / Risk of toe problemsSmall burden areas / Risk of flyrock
Bench height 33 m
Hole inclination 14 °°°°
Drill steel Ø76 mm retrac / T45
Drill pattern 2.5 x 2.75 m 2
Rock type Granitic gneiss
3234
Vertical projection of Row 1181716151413121110987
34 m
32 m
28 m
24 m
20 m
16 m
12 m
8 m
4 m
0 m
- 3 m
2019654321
2.7 2.72.72.72.92.82.72.72.83.02.72.72.92.7
2.73.12.82.82.2
3.41.75.92.23.72.92.43.52.63.72.721.64.16.13.4
1.1 1.1
� direction of deviation can not be “predicted”
� magnitude of deviation can be predicted
Prediction of drill-hole deviation errors
Rock mass factor, k rock� massive rock mass 0.33� moderately fractured 1.0� fractured 2.0� mixed strata conditions 3 .0
Bit design and button factor, k bit
� normal bits & sph. buttons 1.0� normal bits & ball. buttons 0.70� normal X-bits 0.70� retrac bits & sph. button 0.88� retrac bits & ball. buttons 0.62� retrac X-bits 0.62� guide bits 0.38
Drill-hole Deviation PredictionpredH=33.xls/A. Lislerud
Location Bench H = 33mRock type Granitic gneissBit type Retrac bit
Bit diameter (mm) dbit 76
Rod diameter (mm) dstring 45
Guide tube diameter (mm) dguide / No No
Total deflection factor kdef 1,34
rock mass krock 1,30
drill-string stiffness kstiffness 0,138
bit wobbling kw obbling 0,592
guide tubes for rods kguide 1,000
bit design and button factor kbit 0,88
constant krod 0,096
Inclination and direction error factor k I + D 47,8
Drill-hole deviation predictionDrill-hole Drill-hole Drill-hole Drill-hole Drill-holeLength Inc + Dir Deflection Deviation Deviation
L ∆∆∆∆L I + D ∆∆∆∆Ldef ∆∆∆∆Ltotal ∆∆∆∆Ltota l / L(m) (mm) (mm) (mm) (%)9,3 444 116 459 4,9
13,4 640 241 684 5,117,6 840 415 937 5,321,7 1036 631 1213 5,634,1 1628 1559 2254 6,6
� drill string startup alignment
� bit will follow a joint if at sharp angle to bit pa th
� drill string stiffness and “tube” steering behind bit
� deviation increases with impact energy
� button shape, bit face and bit body design
� drilling with dull buttons (worn bits)
� bit diameter checks when regrinding
� feed foot slippage while drilling
� removal or controlled drilling through prior sub-dr ill zone
� drilling control systems, i.e.
- applied feed, torque and percussion dynamics
� operator motivation!
Factors affecting drill-hole deviation
Wall control drillingMacon Quarry, GA
0,0
0,1
0,2
0,3
0,4
0,5
0,6
0,7
0,8
0,9
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22
Sorted Hole "Number"
Hol
e de
viat
ion
from
co
llar
loca
tion,
∆
L (
m)
Presplit Production
Excessive deviation due to feed foot slippage
DP1500 - Ø87mm Tubes - 24.5m Bench - Ø140mm Presplit
Wall control drillingMacon Quarry, GA
∆L % ∆x = ∆y α β
Max error 0.45 m 1.8 0.32 m ( ≈ 2d ) 0.75°°°° 12.0°°°°Median error 0.15 m 0.6 0.11 m ( ≈ d ) 0.25°°°° 4.2°°°°
∆x = error parallel to wall - lesser importanceα = atan ∆x / H
∆y = error perpendicular to wall is of greater importa nceto extent of blast damage in backwalls
β = atan ∆y / S
∆x
∆L = ( ∆x2 + ∆y2 )1/2
∆y
H
α
S
β
Wall control D&BChadormalu Iron Mine
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