100D MS R11 - LiftTitle: 100D MS R11 Author: BGriffin Subject: 04/20/2010 Created Date: 4/20/2010...

This Manual contains standard Production ProductIdentification Numbers.

Special Engineered Options not Included

7040 South Highway 11 · Westminster, SC 29693 · Toll Free (888) 946-3330 · (864) 647-1119 · FAX (864) 647-6195

Manual Number:235358 R11

100D MSStandard Mast

For PIDs 100D-MS-001 THROUGH PRESENT

P ARTS MANUAL

FOR PARTS AND SERVICE:TELEPHONE: (888) 946-3330

About This ManualIntroduction

LIFT-TEK / ELECARCUSTOMER SERVICE7040 S HWY 11

WESTMINSTER, SC 29693TELEPHONE: (888) 946-3330

FAX: (864) 647-5406

This manual shows the parts breakdown for the mast product ID numbers. Locate theproduct ID number (PID) stamped on the upper left hand side of the outer uprightchannel. This number must be used when ordering replacement parts for this product.

Ordering PartsCustomers -

Parts and service literature is available through authorized lift truck dealers. Toplace an order, contact the lift truck dealer of your choice.

Lift Truck Dealers -To order parts and service literature contact:

100D-M

S-XYZ

PRODUCT I.D. NUMBER

EXAMPLE MA2036.eps

235358 R11 04/20/10 Page 3

Safety Decals

ContentsCover ...................................................................................................................................................................... 1Introduction ........................................................................................................................................................... 2Safety Decals ......................................................................................................................................................... 3Main Lift Cylinders ............................................................................................................................................... 4Weldments ............................................................................................................................................................. 8Weldment Common Parts ..................................................................................................................................... 9Hoist Chains ........................................................................................................................................................ 106 Roller Carriages ................................................................................................................................................ 12Load Backrest ...................................................................................................................................................... 13Lowering Control Valve ....................................................................................................................................... 13Single Function STD-VIS IHR #6 Hoses with #8 Fittings .................................................................................. 14Single Function STD-VIS IHR with #8 hoses ..................................................................................................... 16Single Function HI-VIS IHR with #8 hoses ......................................................................................................... 18Double Function STD-VIS with #6 Hoses with #8 Fittings ............................................................................... 20Double Function STD-VIS IHR with #6 and #8 Hoses ...................................................................................... 22Double Function Hi-VIS IHR with #8 and #6 Hoses .......................................................................................... 24Recommended Spare Parts List ......................................................................................................................... 26

04/20/10 235358 R11

1

3

5

6

7

8

17

2

4

9

10

11

12

13

14

15

16

18

FREE

FLO

W

235358 R11 04/20/10 Page 5

Main Lift CylindersFor 100D-MS-001 Through 100D-MS-162

ML-1

QTY 2 QTY 2 QTY 2

REF C REF C REF C

61 226255 80 226274 99 22629362 226256 81 226275 100 22629463 226257 82 226276 101 22629564 226258 83 226277 102 22629665 226259 84 226278 103 22629766 226260 85 226279 104 22629867 226261 86 226280 105 22629968 226262 87 226281 106 22630069 226263 88 226282 107 22630170 226264 89 226283 108 22630271 226265 90 226284 109 22630372 226266 91 226285 110 22630473 226267 92 226286 111 22630574 226268 93 226287 112 22630675 226269 94 226288 113 22630776 226270 95 226289 114 22630877 226271 96 226290 115 22630978 226272 97 226291 116 22631079 226273 98 226292 117 226311

OCL (IN)

MAIN LIFT CYLINDER

OCL - Outer Channel Length.

MAIN LIFT CYLINDER

MAIN LIFT CYLINDEROCL

(IN)OCL (IN)

OCLs based on 4” underclearance for cushion mast.

K-1

1 1 N/A Shell 10 1 N/A Steel Ball2 1 N/A Piston 11 1 N/A Check Plug3 1 1356403 Retainer 12 1 1 O-Ring4 1 N/A Shaft 13 1 1 Wear Ring5 1 1 Wiper 14 1 N/A Roll Pin6 1 1 U-Cup 15 1 2 Check Valve7 1 1 O-Ring 16 1 2 O-Ring8 1 1 Back-Up Ring 17 1 N/A Set Screw9 1 1 Piston U-Cup 18 1 1356407 Hollow Hex Plug

Description Description

Shim Kit P/N 233949

Item # QTY Part #QTY

1 - Included in Seal Kit P/N 221007.2 - Included in Check Valve Kit P/N 1358999.

Item # Part #

04/20/10 235358 R11

MA2641.eps

275

PS

I

7

19

20

3

6

9

13

1

2

18

14

11

12

15

10

16

17

8

5

External Hydraulic FusePart Number 224480

4

Main Lift CylindersFor 100D-MS-163 Through Present

235358 R11 04/20/10 Page 7

Main Lift CylindersFor 100D-MS-163 Through Present

ML-2

QTY 2 QTY 2 QTY 2

REF C REF C REF C

61 1002392 80 1002411 99 100243062 1002393 81 1002412 100 100243163 1002394 82 1002413 101 100243264 1002395 83 1002414 102 100243365 1002396 84 1002415 103 100243466 1002397 85 1002416 104 100243567 1002398 86 1002417 105 100243668 1002399 87 1002418 106 100243769 1002400 88 1002419 107 100243870 1002401 89 1002420 108 100243971 1002402 90 1002421 109 100244072 1002403 91 1002422 110 100244173 1002404 92 1002423 111 100244274 1002405 93 1002424 112 100244375 1002406 94 1002425 113 100244476 1002407 95 1002426 114 100244577 1002408 96 1002427 115 100244678 1002409 97 1002428 116 100244779 1002410 98 1002429 117 1002448

OCL (IN)

MAIN LIFT CYLINDER


MAIN LIFT CYLINDER

MAIN LIFT CYLINDEROCL

(IN)OCL (IN)


K-4-4

1 1 N/A Pull Wire 11 1 1 Nylon Ring2 1 N/A Spacer 12 1 1 Piston Seal3 1 N/A Rod 13 1 2 Check Valve4 1 1 Wiper 14 1 2 Washer5 1 N/A Roll Pin 15 1 2 Circlip6 1 N/A Shell 16 1 219768 Sleeve7 1 228955 Retainer 17 1 1 , 2 Retaining Ring8 1 1 Rod Seal 18 1 1 , 2 O-Ring9 1 N/A Piston 19 1 1 Back-Up Ring10 1 1 Wear Ring 20 1 1 O-Ring1 - Included in Seal Kit P/N 1002530.2 - Included in Check Valve Kit P/N 563904.Cylinder Shim Kit 233949.

Item # Part # Description Item # Part # DescriptionQTY QTY

04/20/10 235358 R11

Weldments19

18

17

13

1

11

12

5

15

3

10

4

8

9

2

7

16

6

n

l

A

B

C

MA2425.eps

20

21

See Chart W-1

235358 R11 04/20/10 Page 9

Weldment Common PartsW-1

REF QTY PART # DESCRIPTION REF QTY PART # DESCRIPTIONA 1 n Outer Upright 10 4 223081 Chain PinB 1 n Inner Upright 11 2 689632 Chain Sheave PinC 2 n Main Lift Cylinder 12 2 223078 Wear Plug1 2 683820 Capscrew M10x16 13 4 688169 Load Roller2 2 223079 Chain Anchor 14 1 210853 Safety Decal Kit3 4 6508 Cotter Pin 15 2 223071 Chain Sheave4 2 6518 Cotter Pin 16 1 637536 Shim*5 1 224480 Ext. Fuse Valve 20.5 GPM 17 1 215722 Shim*6 1 611291 Fitting 18 2 3135 Snap Ring7 2 681238 Lockwasher, M10 19 2 205196 Shim*8 2 200242 Full Hex Nut 20 2 248978 Clamp9 2 200244 Jam Hex Nut 21 2 248890 Bumper

2 Included in Cylinder Shim Kit P/N 233949.

n See LCV-1 for part numbers.l Part of Hydraulic Group - Contact Lift-Tek.1 Initial engineering quantity, may vary.


W-2OUTER

UPRIGHTINNER

UPRIGHTOUTER

UPRIGHTINNER

UPRIGHT

REF A REF B REF A REF B61 223195 230504 90 223224 23053362 223196 230505 91 223225 23053463 223197 230506 92 223226 23053564 223198 230507 93 223227 23053665 223199 230508 94 223228 23053766 223200 230509 95 223229 23053867 223201 230510 96 223230 23053968 223202 230511 97 223231 23054069 223203 230512 98 223232 23054170 223204 230513 99 223233 23054271 223205 230514 100 223234 23054372 223206 230515 101 223500 23054473 223207 230516 102 226501 23054574 223208 230517 103 226502 23054675 223209 230518 104 226503 23054776 223210 230519 105 226504 23054877 223211 230520 106 226505 23054978 223212 230521 107 226506 23055079 223213 230522 108 226507 23055180 223214 230523 109 226508 23055281 223215 230524 110 226509 23055382 223216 230525 111 226510 23055483 223217 230526 112 226511 23055584 223218 230527 113 226512 23055685 223219 230528 114 226513 23055786 223220 230529 115 226514 23055887 223221 230530 116 226515 23055988 223222 230531 117 226516 23056089 223223 230532

QTY 1


OCL (IN) QTY 1

OCL (IN)

04/20/10 235358 R11


MAIN LIFT CHAIN*

MAIN LIFT CHAIN*

MAIN LIFT CHAIN*

QTY 2 QTY 2 QTY 2REF 1 REF 1 REF 1

61 224928 80 220707 99 22494362 224928 81 220703 100 22494363 224929 82 220703 101 22494464 224929 83 224936 102 22494465 224930 84 224936 103 22070466 224930 85 224937 104 22070467 224931 86 224937 105 22494568 224931 87 220706 106 22494569 224932 88 220706 107 22738270 224932 89 224939 108 22738271 224933 90 224939 109 22738372 224933 91 220708 110 22738373 224934 92 220708 111 22738474 224934 93 224940 112 22738475 220705 94 224940 113 22738576 220705 95 224941 114 22738577 224935 96 224941 115 22738678 224935 97 224942 116 22738679 220707 98 224942 117 227387

* - See Hoist Chain Diagram (HC-1) for routing

OCL (IN)

CHN-1

OCL - Outer Channel Length

OCL (IN)

OCL (IN)

Hoist Chains

235358 R11 04/20/10 Page 11

Hoist Chain Routing

1

HC-1

04/20/10 235358 R11

6 Roller Carriages

Contact Lift Technologies, Inc. Customer Service if your carriage does not match any of those listed(Mast PID number needed).

12

3

4

3

6

78

9

10

113

12

A

MA2426.eps

5

See Chart C-2

C-2

REF QTY Part # Description REF QTY Part # Description230932 47" Cushion Carriage Weldment 1 4 680218 Capscrew M6230933 47" Pneumatic Carriage Weldment 2 2 222617 Retainer Plate230934 68" Pneumatic Carriage Weldment 3 6 688169 Roller Assembly

4 4 688168 Thrust Roller5 4 684586 Lockwasher M166 4 220495 Socket Capscrew7 2 223083 Chain Anchor8 2 3143 Snap Ring9 2 223081 Chain Anchor Pin10 4 6508 Cotter Pin11 *12 637536 Shim12 1 219400 Fork Stop Kit

* - Quantity will vary.

Common Parts 6 Roller Carriages

A 1

235358 R11 04/20/10 Page 13

Load Backrest

Other Backrest sizes are available, contact Lift Technologies for details.

1

32

Backrest-2.eps

Lowering Control Valve1

3

2

See Chart LBR-1

See Chart LCV-1

LBR-2 All

REF QTY PART # DESCRIPTION684784 *Backrest, 37" x 36"684785 *Backrest, 37" x 48"226831 *Backrest, 37" x 54"684786 *Backrest, 37" x 60"684787 *Backrest, 41" x 36"684788 *Backrest, 41" x 48"684789 *Backrest, 41" x 60"362796 *Backrest, 41" x 72"246396 *Backrest, 43.3" x 48"684790 *Backrest, 49" x 36"684791 *Backrest, 49" x 48"684792 *Backrest, 49" x 60"226825 *Backrest, 51" x 48"231212 *Backrest, 53" x 30"231260 *Backrest, 53" x 36"357671 *Backrest, 53" x 48"249220 *Backrest, 55.3" x 48"235370 *Backrest, 60" x 48"684793 *Backrest, 61" x 36"226834 *Backrest, 61" x 40"684794 *Backrest, 61" x 48"684795 *Backrest, 61" x 60"226828 *Backrest, 62" x 48"225576 *Backrest, 72" x 48"

2 4 200173 Capscrew, M16x2,0x35-8.83 4 684586 Lockwasher, M16

Class III Load Backrests

1 1

* - Item 1 includes items 2 and 3.

LCV-1

REF QTY PART# PART# DESCRIPTION1 689661 Lowering Control Valve Assembly, 28 GPM2 689648 Valve Body3 689642 Valve Cartridge, 28 GPM1 228237 Lowering Control Valve Assembly, 31 GPM2 689648 Valve Body3 228238 Valve Cartridge, 31 GPM

Lowering Control Valve

1

* - Item 1 includes items 2 and 3.

04/20/10 235358 R11

Internal Hose ReevingSingle Function STD-VIS IHR #6 Hoses with #8 Fittings

11

5

15

8

5

2

3

12

12

136

7

14

4

109

16

17

MA1143.eps

61” OCL to 131” OCLSee Chart IHR-1

235358 R11 04/20/10 Page 15

Internal Hose ReevingSingle Function STD-VIS with #6 Hoses with #8 Fittings

REF QTY PART # DESCRIPTION REF QTY PART # DESCRIPTIONS-15342 Layout Drawing 10 1 677267 IHR Sheave

2 1 232708 IHR Bracket 11 1 231598 IHR Bracket 3 1 684658 IHR Bracket 12 2 681238 Lockwasher, M104 2 2454 Bulkhead Union, 900 13 1 683822 Lockwasher, M125 2 684649 Capscrew, M10x25 14 2 206315 Lockwasher M86 1 209780 Capscrew, M12x80 15 1 763023 Nut M107 2 787372 Capscrew , M8x20 16 1 206036 Spacer8 2 2376 Fitting Bulkhead 17 1 231387 Stubshaft9 1 238568 Hose Guard

IHR-1SINGLE IHR COMMON PARTS

OCL IHR OCL IHR(in) KIT QTY P/N (in) KIT QTY P/N61 244083 2 242849 97 244119 2 24291962 244084 2 242851 98 244120 2 24292163 244085 2 242853 99 244121 2 24292364 244086 2 242855 100 244122 2 24292565 244087 2 242857 101 244123 2 24292766 244088 2 242859 102 244124 2 24292967 244089 2 242861 103 244125 2 24293168 244090 2 242862 104 244126 2 24293369 244091 2 242864 105 244127 2 24293570 244092 2 242866 106 244128 2 24293771 244093 2 242868 107 244129 2 24293972 244094 2 242870 108 244130 2 24294173 244095 2 242872 109 244131 2 24294374 244096 2 242874 110 244132 2 24294575 244097 2 242876 111 244133 2 24294776 244098 2 242878 112 244134 2 24294977 244099 2 242880 113 244135 2 24295178 244100 2 242882 114 244136 2 24295379 244101 2 242884 115 244137 2 24295580 244102 2 242886 116 244138 2 24295781 244103 2 242888 117 244139 2 24295982 244104 2 242890 118 244140 2 24296083 244105 2 242892 119 244141 2 24296284 244106 2 242894 120 244142 2 24296485 244107 2 242896 121 244143 2 24296686 244108 2 242898 122 244144 2 24296887 244109 2 242900 123 244145 2 24297088 244110 2 242902 124 244146 2 24297289 244111 2 242904 125 244147 2 24297490 244112 2 242906 126 244148 2 24297691 244113 2 242908 127 244149 2 24297892 244114 2 242910 128 244150 2 24298093 244115 2 242911 129 244151 2 24298294 244116 2 242913 130 244152 2 24298495 244117 2 242915 131 244153 2 24298696 244118 2 242917

#6 HOSEW/ #8 FITTINGS#6 HOSEW/ #8 FITTINGS


04/20/10 235358 R11

Internal Hose ReevingSingle Function STD-VIS IHR with #8 hoses

5

13

8

5

2

3

10

10

1614

1511

6

7

12

4

9

MA1142.eps

61” OCL to 117” OCLSee Chart IHR-2

235358 R11 04/20/10 Page 17

Internal Hose ReevingSingle Function STD-VIS IHR with #8 Hoses

REF QTY PART # DESCRIPTION REF QTY PART # DESCRIPTIONS-15107 Layout Drawing 9 1 231598 IHR Bracket

2 1 232708 IHR Bracket 10 2 681238 Lockwasher M103 1 684658 IHR Bracket 11 1 683822 Lockwasher M124 2 2454 Bulkhead Union, 900 12 2 206315 Lockwasher M85 2 684649 Capscrew, M10x25 13 1 763023 Nut M106 1 205205 Capscrew, M12x90 14 2 232324 Sheave7 2 787372 Capscrew , M8x20 15 1 232511 Spacer8 2 2376 Fitting Bulkhead 16 1 232801 Stubshaft


OCL IHR OCL IHR(in) KIT QTY P/N (in) KIT QTY P/N61 232512 2 238902 90 232541 2 23895862 232513 2 238904 91 232542 2 23896063 232514 2 238905 92 232543 2 23896264 232515 2 238907 93 232544 2 23896465 232516 2 238909 94 232545 2 23896666 232517 2 238911 95 232546 2 23896867 232518 2 238913 96 232547 2 23897068 232519 2 238915 97 232548 2 23897269 232520 2 238917 98 232549 2 23897470 232521 2 238919 99 232550 2 23897671 232522 2 238921 100 232551 2 23897872 232523 2 238923 101 232552 2 23898073 232524 2 238925 102 232553 2 23898274 232525 2 238927 103 232554 2 23898475 232526 2 238929 104 232555 2 23898676 232527 2 238931 105 232556 2 23898877 232528 2 238933 106 232557 2 23899078 232529 2 238935 107 232558 2 23899279 232530 2 238937 108 232559 2 23899480 232531 2 238939 109 232560 2 23899681 232532 2 238941 110 232561 2 23899882 232533 2 238943 111 232562 2 23900083 232534 2 238945 112 232563 2 23900284 232535 2 238947 113 232564 2 23900485 232536 2 238949 114 232565 2 23900586 232537 2 238951 115 232566 2 23900787 232538 2 238953 116 232567 2 23900988 232539 2 238954 117 232568 2 23901189 232540 2 238956

#8 HOSE #8 HOSE


04/20/10 235358 R11

Internal Hose ReevingSingle Function HI-VIS IHR with #8 hoses

7

5

12

10

6

1

11

5

12

9

6

1

11 512

8 16

15

3

4

13

14

MA1144.eps

See Chart IHR-6

61” OCL to 104” OCL

235358 R11 04/20/10 Page 19

Internal Hose ReevingSingle Function HI-VIS IHR with #8 hoses

OCL IHR OCL IHR(in) KIT QTY P/N (in) KIT QTY P/N61 232326 2 239295 83 232348 2 23933862 232327 2 239297 84 232349 2 23934063 232328 2 239299 85 232350 2 23934264 232329 2 239301 86 232351 2 23934465 232330 2 239303 87 232352 2 23934666 232331 2 239305 88 232353 2 23934867 232332 2 239307 89 232354 2 23935068 232333 2 239308 90 232355 2 23935269 232334 2 239310 91 232356 2 23935470 232335 2 239312 92 232357 2 23935671 232336 2 239314 93 232358 2 23935772 232337 2 239316 94 232359 2 23935973 232338 2 239318 95 232360 2 23936174 232339 2 239320 96 232361 2 23936375 232340 2 239322 97 232362 2 23936576 232341 2 239324 98 232363 2 23936777 232342 2 239326 99 232364 2 23936978 232343 2 239328 100 232365 2 23937179 232344 2 239330 101 232366 2 23937380 232345 2 239332 102 232367 2 23937581 232346 2 239334 103 232368 2 23937782 232347 2 239336 104 232369 2 239379

#8 HOSE #8 HOSE


REF QTY PART # DESCRIPTION REF QTY PART # DESCRIPTIONS-15104 Layout Drawing 9 1 223094 IHR Bracket

1 2 223101 Bar Clamp 10 1 223064 IHR Bracket 2 N/A N/A N/A 11 4 232325 Hose Clamp Insert3 1 223107 IHR Term. Bracket 12 6 681238 Lockwasher M104 2 2454 Bulkhead Union, 900 13 2 206315 Lockwasher M85 6 684649 Capscrew, M10x25 14 2 232323 Sheave6 4 762900 Capscrew, M6x25 15 2 688935 Snap Ring7 2 787372 Capscrew , M8x20 16 2 205086 Washer8 1 223068 IHR Bracket


04/20/10 235358 R11

Internal Hose ReevingDouble Function STD-VIS with #6 Hoses with #8 Fittings

12

11

1

5

14

8

15

4

5

8

2

12

11

9

3

16

7

136

13

9

1

10

1610

MA1145.eps

See Chart IHR 3


235358 R11 04/20/10 Page 21

Internal Hose ReevingDouble Function STD-VIS with #6 Hoses with #8 Fittings

OCL IHR OCL IHR(in) KIT QTY P/N (in) KIT QTY P/N61 244012 4 242849 97 244048 4 24291962 244013 4 242851 98 244049 4 24292163 244014 4 242853 99 244050 4 24292364 244015 4 242855 100 244051 4 24292565 244016 4 242857 101 244052 4 24292766 244017 4 242859 102 244053 4 24292967 244018 4 242861 103 244054 4 24293168 244019 4 242862 104 244055 4 24293369 244020 4 242864 105 244056 4 24293570 244021 4 242866 106 244057 4 24293771 244022 4 242868 107 244058 4 24293972 244023 4 242870 108 244059 4 24294173 244024 4 242872 109 244060 4 24294374 244025 4 242874 110 244061 4 24294575 244026 4 242876 111 244062 4 24294776 244027 4 242878 112 244063 4 24294977 244028 4 242880 113 244064 4 24295178 244029 4 242882 114 244065 4 24295379 244030 4 242884 115 244066 4 24295580 244031 4 242886 116 244067 4 24295781 244032 4 242888 117 244068 4 24295982 244033 4 242890 118 244069 4 24296083 244034 4 242892 119 244070 4 24296284 244035 4 242894 120 244071 4 24296485 244036 4 242896 121 244072 4 24296686 244037 4 242898 122 244073 4 24296887 244038 4 242900 123 244074 4 24297088 244039 4 242902 124 244075 4 24297289 244040 4 242904 125 244076 4 24297490 244041 4 242906 126 244077 4 24297691 244042 4 242908 127 244078 4 24297892 244043 4 242910 128 244079 4 24298093 244044 4 242911 129 244080 4 24298294 244045 4 242913 130 244081 4 24298495 244046 4 242915 131 244082 4 24298696 244047 4 242917

#6 HOSEW/ #8 FITTINGS #6 HOSEW/ #8 FITTINGS


IHR-3

REF QTY PART # DESCRIPTION REF QTY PART # DESCRIPTION

1 2 231387 Stubshaft 9 2 238568 Hose Guard2 2 232708 IHR Bracket 10 2 677267 Sheave3 2 684658 IHR Bracket 11 2 231598 IHR Bracket4 4 2454 Bulkhead Union, 900 12 4 681238 Lockwasher M105 4 684649 Capscrew, M10x25 13 2 683822 Lockwasher M126 2 209780 Capscrew, M12x80 14 4 206315 Lockwasher M87 4 787372 Capscrew, M8x20 15 2 763023 Nut M108 4 2376 Fitting Head 16 2 206036 Spacer

DOUBLE IHR COMMON PARTS P/N 238509

04/20/10 235358 R11

Internal Hose ReevingDouble Function STD-VIS IHR with #6 and #8 Hoses

10

9

16

5

12

8

13

4

5

8

2

10

9

3

14

7

11 6

11

15

1615

14

MA1146.eps

61” OCL to 131” OCLSee Chart IHR 4

235358 R11 04/20/10 Page 23

Internal Hose ReevingDouble Function STD-VIS IHR with #6 and #8 Hoses

IHR-4


S-15062 Layout Drawing 9 2 231598 IHR Bracket 2 2 232708 IHR Bracket 10 4 681238 Lockwasher 3 2 684658 IHR Bracket 11 2 683822 Lockwasher 4 4 2454 Bulkhead Union, 900 12 4 206315 Lockwasher M85 4 684649 Capscrew, M10x25 13 2 763023 Nut M106 2 205205 Capscrew, M12x90 14 4 232324 Sheave7 4 787372 Capscrew, M8x20 15 2 232511 Spacer8 4 2376 Fitting Head 16 2 232801 Stubshaft

DOUBLE IHR COMMON PARTS

OCL IHR OCL IHR(in) KIT QTY P/N QTY P/N (in) KIT QTY P/N QTY P/N61 231974 2 238902 2 240327 97 232010 2 238972 2 24039762 231975 2 238904 2 240329 98 232011 2 238974 2 24039963 231976 2 238905 2 240330 99 232012 2 238976 2 24040164 231977 2 238907 2 240332 100 232013 2 238978 2 24040365 231978 2 238909 2 240334 101 232014 2 238980 2 24040566 231979 2 238911 2 240336 102 232015 2 238982 2 24040767 231980 2 238913 2 240338 103 232016 2 238984 2 24040968 231981 2 238915 2 240340 104 232017 2 238986 2 24041169 231982 2 238917 2 240342 105 232018 2 238988 2 24041370 231983 2 238919 2 240344 106 232019 2 238990 2 24041571 231984 2 238921 2 240346 107 232020 2 238992 2 24041772 231985 2 238923 2 240348 108 232021 2 238994 2 24041973 231986 2 238925 2 240350 109 232022 2 238996 2 24042174 231987 2 238927 2 240352 110 232023 2 238998 2 24042375 231988 2 238929 2 240354 111 232024 2 239000 2 24042576 231989 2 238931 2 240356 112 232025 2 239002 2 24042777 231990 2 238933 2 240358 113 232026 2 239004 2 24042978 231991 2 238935 2 240360 114 232027 2 239005 2 24043079 231992 2 238937 2 240362 115 232028 2 239007 2 24043280 231993 2 238939 2 240364 116 232029 2 239009 2 24043481 231994 2 238941 2 240366 117 232030 2 239011 2 24043682 231995 2 238943 2 240368 118 232031 2 239013 2 24043883 231996 2 238945 2 240370 119 232032 2 239015 2 24044084 231997 2 238947 2 240372 120 232033 2 239017 2 24044285 231998 2 238949 2 240374 121 232034 2 239018 2 24044386 231999 2 238951 2 240376 122 232035 2 239019 2 24044487 232000 2 238953 2 240378 123 232036 2 239021 2 24044688 232001 2 238954 2 240379 124 232037 2 239023 2 24044889 232002 2 238956 2 240381 125 232038 2 239024 2 24044990 232003 2 238958 2 240383 126 232039 2 239025 2 24045091 232004 2 238960 2 240385 127 232040 2 239027 2 24045292 232005 2 238962 2 240387 128 232041 2 239029 2 24045493 232006 2 238964 2 240389 129 232042 2 239030 2 24045594 232007 2 238966 2 240391 130 232043 2 239033 2 24045895 232008 2 238968 2 240393 131 232044 2 239036 2 24046196 232009 2 238970 2 240395


#6 HOSE#8 HOSE #6 HOSE #8 HOSE

04/20/10 235358 R11

Internal Hose ReevingDouble Function Hi-VIS IHR with #8 and #6 Hoses


See Chart IHR 75

12

10

111

5

12

9

512

8

14

16

15

3

4

13

7

6 6

11

1

MA1147.eps

235358 R11 04/20/10 Page 25

Internal Hose ReevingDouble Function HI-VIS IHR With #8 and #6 Hoses

IHR-7


S-10628 Layout Drawing 9 1 223094 IHR Bracket1 2 223101 Bar Clamp 10 1 223064 IHR Bracket2 N/A N/A N/A 11 4 230486 Hose Clamp 3 1 223107 IHR Term. Bracket 12 6 681238 Lockwasher 4 4 2454 900 Bulkhead Union 13 2 206315 Lockwasher M85 6 684649 Capscrew, M10x25 14 2 223103 Sheave6 4 762900 Capscrew, M6x20 15 2 688935 Snap Ring7 2 787372 Capscrew, M8x20 16 2 205086 Washer8 1 223068 IHR Bracket

DOUBLE IHR COMMON PARTS

OCL IHR OCL IHR(in) KIT QTY P/N QTY P/N (in) KIT QTY P/N QTY P/N61 225808 2 239295 2 240720 83 225830 2 239338 2 24076362 225809 2 239297 2 240722 84 225831 2 239340 2 24076563 225810 2 239299 2 240724 85 225832 2 239342 2 24076764 225811 2 239301 2 240726 86 225833 2 239344 2 24076965 225812 2 239303 2 240728 87 225834 2 239346 2 24077166 225813 2 239305 2 240730 88 225835 2 239348 2 24077367 225814 2 239307 2 240732 89 225836 2 239350 2 24077568 225815 2 239308 2 240733 90 225837 2 239352 2 24077769 225816 2 239310 2 240735 91 225838 2 239354 2 24077970 225817 2 239312 2 240737 92 225839 2 239356 2 24078171 225818 2 239314 2 240739 93 225840 2 239357 2 24078272 225819 2 239316 2 240741 94 225841 2 239359 2 24078473 225820 2 239318 2 240743 95 225842 2 239361 2 24078674 225821 2 239320 2 240745 96 225843 2 239363 2 24078875 225822 2 239322 2 240747 97 225844 2 239365 2 24079076 225823 2 239324 2 240749 98 225845 2 239367 2 24079277 225824 2 239326 2 240751 99 225846 2 239369 2 24079478 225825 2 239328 2 240753 100 225847 2 239371 2 24079679 225826 2 239330 2 240755 101 225848 2 239373 2 24079880 225827 2 239332 2 240757 102 225849 2 239375 2 24080081 225828 2 239334 2 240759 103 225850 2 239377 2 24080282 225829 2 239336 2 240761 104 225851 2 239379 2 240804


#6 HOSE#8 HOSE #6 HOSE #8 HOSE

04/20/10 235358 R11

Recommended Spare Parts List

n See Specific charts for part numbers

1-5 6-19 20-50MAIN LIFT CYLINDERS

n Main Lift Cylinder Assembly 0 0 1n Seal Kit 2 4 8

INTERNAL REEVINGn Hose - See Specific IHR page 2 4 8

2454 Fitting, 8-8 1 2 4223100 IHR Sheave, Single IHR 1 2 4223103 IHR Sheave, Double IHR 2 4 8

UPRIGHTS223081 Chain Pin 8 8 166508 Cotter Pin 8 16 32

223079 Chain Anchor 1 2 4200244 Jam Nut 2 2 2200242 Nut 2 2 26518 Cotter Pin 4 8 16

637536 Shim, .03 in. 16 32 64688169 Roller 12 24 48227398 Wear Plug Service Kit 2 4 8223071 Chain Sheave 4 8 163143 Snap Ring 2 4 8

CARRIAGE AND CHAINS688168 Carriage Side Thrust Roller 4 8 16

n Main Lift Chains 2 4 8688169 Carriage Roller 4 8 16223083 Chain Anchor 1 2 46815 Cotter Pin 4 8 16

223081 Chain Pin 8 8 166508 Cotter Pin 8 16 32

200244 Jam Nut 2 2 2200242 Nut 2 2 2

100D MS 2-Stage Limited Free Lift MastMASTS SERVICED

PART # DESCRIPTION

PAR

TS

OR

DE

RIN

G L

OG

PR

ICE

DE

SC

RIP

TIO

NC

US

TO

ME

R

PA

RT

#P

AR

T #

RE

F #

Pag

e #

SE

RIA

L N

UM

BE

R

Manual Change Summary

R3 - Add new cylinder information.

R4 - Add date, revise cylinder chart format, change QTY of 6508 from 8 to 4 on page 9, change P/N of item 13from 682822 to 683822 on page 21, change P/N of item 11 from 682822 to 683822 on page 23. 12/04/03

R5 - Update contact page. 03/12/04

R6 - 12/21/04Revise QTY of item 10 on page 15 chart IHR-1 Was 2.

R7 - 05/17/07Revise illustration on page 6 and component chart on page 7 to correlate.

R8 - 01/03/08Resize hose chart on pages 15 and 23 - bottom of chart was cut off.

R9 - 05/07/08Item 17 on illustration on page 20 should have been item 1 - correct balloon call out.

R10 - 04/14/2010Add Cushion sleeve part number to K-4-4 item 16 on page 7.Add item 17 to chart IHR-3 on page 21.

R11 - 04/20/10Remove item 17 from chart IHR-3 page 21.

Lift -Tek Elecar Srl29015 Castel. San. Giovanni (PC)Via G. GalileiItaly

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Lift Technologies, Inc.7040 South Highway 11Westminster, SC 29693USATel: (864) 647-1119Fax: (864) 647-5406Toll Free: (888) 946-3330 - North America OnlyWebsite: www.lift-tekelecar.com

Parts and ServiceToll Free: (877) 430-6302Direct: (864) 647-6302Fax: (864) 647-7302Email: [email protected]

Cover ContentsIntroduction Safety Decals Main Lift Cylinders Weldments Weldment Common Parts Hoist Chains 6 Roller Carriages Load Backrest Lowering Control Valve Single Function STD-VIS IHR #6 Hoses with #8 Fittings Single Function STD-VIS IHR with #8 hoses Single Function HI-VIS IHR with #8 hoses Double Function STD-VIS with #6 Hoses with #8 Fittings Double Function STD-VIS IHR with #6 and #8 Hoses Double Function Hi-VIS IHR with #8 and #6 Hoses Recommended Spare Parts List

100D MS R11 - LiftTitle: 100D MS R11 Author: BGriffin Subject: 04/20/2010 Created Date: 4/20/2010...

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Transcript of 100D MS R11 - LiftTitle: 100D MS R11 Author: BGriffin Subject: 04/20/2010 Created Date: 4/20/2010...