1000 Impulse Lines Shutdown
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W HEN R EV IS IO NS A RE M AD E TO TH IS D RA WIN G TH E L ETT ER O F ISSU ESH ALL BE IN DICA TE D IN A TR IA NG LE N EA R T HE PAR TeS ) CO NCERN EDSHE ll G LOBAL
SOLUTIONS IN T ERNAT IONAL B .V . A4
INSTRUM ENT IM PULSE L INESCL IENT:PROJECT :LOCAT ION :JO B NO .:UN IT :
S AU DI A RA MC O S HE LL R EF IN ER Y C OM PA NY (S AS RE F)U LTR A LO W SU LP HU R D IE SE L (U LS D) P RO JE CTA L-JUBA IL , K ING DO M O F SA UD I A RA BIA042621000 (INC L. 9680-SD 2008 ONLY )
A 2 0 0 1 - 1 2 - 1 1 P M C C W D V0 2 0 0 1 - 1 2 - 0 1 P M C C W D V
Rev . Da te B y Appr .AA F D - F O R C L I E N T C O M M E N T S B 2 0 0 8 - 0 3 - 1 4 P M C C W D V A F [ - R E V IS E D
D escription R ev. D ate B y A ppr. D escriptionA P PR O V E D F O R C O N S T R U C T IO N
C B & I L um m u SJ J B ~ f""",Drown by S SO E .P < ~ Dote 2001 -12 -01 ~~ld~N~ytc~:: ,d 'a"n '"y. :~r:a~Wji~nti~el , f{ '~Fe~1.ra lo~r~p~Af~~;C, ." -------31 (j~ Iodf":i'___ ;f_ -+ ------------_ !lne lud lng a ll p roperty a n tlol In fo rm atlQ .nand ~ ta . rem ain sr 11~ v es te d w ith a nd o wn ed b y a u A ra me o S he ll R e fin er y Ca mp an }"Checked by PM C C ,_~ . Scale N I A T h is d oc um e nt a nd /o r d ra w in g m a y n ot b e u se d. copled and/orI-- . ..!... .:.. ._ -::__ --- ,--+ --+ - _ !reproduced in whole or In part. for any purpose) unless such usage,Approved by WDV / J F T l 'U"~\ I Code N r. P -CBD-06001 -30 , 3 -SAU ePtrnng a n~ or r ep ro du et ~n h as b ee n '1 !:e elf le alyp e rm i t te d I ~v u -V ~ :,,~~a ';lo tl~d l A rom eo hell R efinery om pany o r Its au tho r sedT lTLE /LOCATION IN STRUM ENT IM PULSE L INES UN IT 1000 (iNCL. 9680 -S02008 ONLY )
C OVE R S HE ET
~ . SAUD I ARAMCO SHELL REF INERY Co.L :_"HlJ.REf1NERYCo. D iscip line . I D RG . N o. T-3.006.560 JSheet N o . ~ I- - - = ' - , " " ~ " " " "~~:~: ' : .~:;~'~:"""h_"'"', '" ..,, ,,_N,.' '~m" "... '""".. ,,' "."uoo .~,~~~" "~ __ j
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S heet S ub title R e v is io n d at e0 A B
001 Co v er S h e et 2007-12-07 2007-12-17 2008-03-14101 T ab le o f C o nte nts a nd R e vis io n O v er vie w 2007-12-07 2007-12-17 2008-03-14121 I ns tru m en t I mp uls e U n e S u mma ry S h ee t 2007-12-07 2007-12-17 2008-03-14131 I ns ta l la t ion Notes 2007-12-07 2007-12-17 2008-03-14132 Instal lation No tes (Con ti nu ed) 2007-12-07 2007-12-17181 Componen t Us t ing 2007-12-07 2007-12-17 2008-03-14403 D E L E T E D 2007-12-07 D E L E T E D404 P ressure G auge - U quid serv ice ; Hor i zonta l l ine 2007-12-07 2007-12-17 2008-03-14407 Dit t . P ress . T ransm it te r U q u id s er vic e; V e rt ic al l in e 2007-12-07 2007-12-17 2008-03-14408 D itt. P re ss . T ra nsm itte r - U q uid s erv ic e; V er t. /H o riz on ta l lin e 2007-12-07 2007-12-17 2008-03-14
c:::413 Pressu re Gas Serv ice , \ .Vesse l \Connec tion 2007-12-07 2007-12-17 2008-03-14414 P ressu re Gas Se rvi ce ,\ T u b ing~Connect ion 2007-12-07 2007-12-17 2008-03-14'--./'---./504 S t eam heat in g_ a n d in su la ti on f or p re ve nt io n o f s ol id if ic at io n 2007-12-07 2007-12-17 2008-03-14
T I T LE / LOCAT ION Table of C ontents and Revision O verview , U nit 1 00 0< e - r . . . D RG . N o. I S heet N o. Rev .---_ . . T -3 .006 . 5 60 10 1 BP:\ElecInst\Co.d2D'\14 5 03 InstrUr'lent Insto.llo.tlon Detalls\Instrul'lent InstaUo.tron De-tells
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~"'a.o E00E O~~-", , , , ,""l l O : :>.~.0.0::. . , ' ""0"0~ E00-g clnst\Co.d2D\14 5 03 Instruf'lent Ins.tcuc non Detals\InstruMent Insto.llo.tlon Deto.lls (SD200S)\UIOOOSD200B)'T-3"D06560 - IMpuse lInes\ T-3.,006 560_SHT-131dwg 08-03-17
2 ) A ll in strum en ts s ha ll b e in sta lle d in s uc h a w ay th at th ey a re p erm a ne ntly a cc ess ib le from g ra de , p la nt flo ors , p la tfo rm s, w alk wa ys ,e tc ., o r a t le as t h ave lim ite d a cc es sib ility . F o r d eta ils o f m in im um a cc es sib ility re qu irem en ts fo r p la nt in strum en ts , s ee D E P1 .00 .32 -gen., section 3.7. &In dic atin g in strum en ts ( su ch a s p re ss ure g au ge s a nd tem pe ra tu re g au ge s) m o un te d o n o r clo se to th e m e asu rin g p oin t sh all b ere adab le from p la nt fl oo rs , p la tf orm s, e tc . A l l o th e r in d ic atin g in st ruments s ha ll b e in sta lle d w ith t he in st rument c en tr e a pp ro ximate ly1 3 0 0 mm a bo ve flo or le ve l a nd s ha ll b e v is ib le from th e c orre sp on din g c on tro l v alv e, w h ere a pp lic ab le .3 )
4 ) A ll in stru me nts sh all b e installe d in su ch a w ay th at th ey a re n ot su bject to e xcessive vib ra tion a nd /o r e xtre me e nviro nm en ta lco nd itio ns , a nd d o n ot o bs tru ct tra ffic . In strum en ts sh all n ot b e lo ca te d u nd er p la ce s w ith p ote ntia l le ak ag e.5)6 ) S u fficie nt sp ac e s ha ll b e le ft a ro un d th e in strum en t fo r a pp ly in g s te am tra cin g, w h ere re qu ire d, a nd fo r liftin g in strum en t c ov ers . T h em in im um cle aro nce b etw ee n a ny p art o f th e in stru me nt a nd su rrou nd in g stru ctu re s o r e qu ip me nt sh all n ot b e le ss th an 2 0 0 mm toa ll ow f or i ns u la ti on , pa in ti ng , e tc .7) F or in fo rm a tio n a nd g uid an ce o n th e in sta lla tio n o f im p uls e lin es , s ee D E P 3 2 .3 7.1 O . ll- ge n.8 ) ~~~~~ ~m ent process piping d etails w ill b e read in conjunction w ith specification for instru ment-p iping interface K -6 02 1. 5 &9) B y th e in sta lla tio n o f s ma rt tra ns mitte rs, w h ic h h as n o m o vin g p arts , th e a ctu al p re ssu re s a re m e as ure d d ire ctly a nd in te rp re te d a s
p erce nt o f ta nk le ve l. S in ce th e re fe re nce le g (w et le g) is alw ay s f ull, th e h ig h p re ssu re sid e o f th e d iffere ntia l p re ssu re o f th es ma rt tra ns mitte r s ho uld b e c on ne cte d to th e re fe re nce le g.1 0 ) S m art d iffe re ntia l p re ssu re tra nsm itte rs w ith rem ote d ia ph ra gm sea l sh all a lw ay s co nn ect th e se al from th e h ig h pre ssu re sid e o fth e d iffe re ntial p re ssu re tra nsm itter to th e to p of th e ta nk.1 1 ) A ll instru me nts sh all b e m ou nte d a s clo se a s p ossib le to th e pro ce ss co nn ectio n. T he le ng th o f th e im pu lse lin e sh all b e m in im alw h ere p os sib le . T h e lo ca tio n o f in strum en ts sh all b e s uc h th at d ire ct d ra in ag e o f c on de ns ate , w ate r o r p ro ce ss flu id s from a dja ce nte q ui pment h a s n o a d ve rs e e ff ec t.1 2 ) Im pu lse lines w hich run at slope sh all b e continu ously sloped in not less th an one (1 ) in five (5 ) except u nless oth erw ises pe cifie d. P re fe rre d d ire ctio n o f s lo pe is d ow nw ard from th e p ro ce ss fo r liq uid s erv ic e a nd u pw ard from th e p ro ce ss fo r g as s erv ic e.
T u bin g s ha ll b e s up po rte d a nd p ro te cte d from vib ra tio n a nd p hy sic al d am a ge . N o m e ch an ic al stre ss sh all b e in du ce d u po n a nin stru men t th at w ill ca use a m alfu nctio n o r erro r in th e re ad ou t. T ub in g sh all no t b e se cu re d d ire ctly to m ach in ery o r pip es.B u lk h ea d p la te s, t ub in g c lamps a nd m is ce lla ne ou s h a rdw are s ha ll b e 3 1 6 s ta in le ss s te el.1 3) C are is to be taken to avoid flattening pipe or tube w hen bend ing ; m inim um inside bend ing d ia is not less th an five (5 ) tim e s th eo utsid e d ia me ter. T ub e e nd s are to b e cu t sq ua re u sin g th e a pp ro pria te cu ttin g to ol, e xce pt d ra in tu be e nd s to b e cu t sla ntw ise .14 )15)
T h e v en do r in stru ctio ns o f th e tu be fittin gs h av e to b e fo llo we d o n in sta lla tio n.F or scre we d pro ce ss con ne ctio ns n o P T F Eta pe sh all b e u sed fo r tem pe ratu re ra ng es o utsid e -1 0 0C a nd + 20 0 C . F or th esec on ne ctio ns a n a pp ro ve d s ea lin g c ompoun d s ha ll b e u se d .
1 6 ) A l lo w g oo d a cc ess ib ility w h en m ou ntin g a nd a rra ng in g th e p ip in g/tu bin g fo r m a in te na nc e e tc.1 7) B e su re to a llo w sp ace a ro und th e p ip in g/tu bin g fo r th e in su la tio n if th e in stru me nt re qu ire s tra cin g.
1 8 ) I ns trum en ts sh all b e m o un te d o n in de pe nd en t p ip e s up po rt o r a tta ch ed b y b ra cke ts to s uita ble s te elw ork, c on cre te s tru ctu re s.1 9 ) L o ca l in strum en ts , e xce pt th os e c lo se c ou ple d to th e p ro ce ss c on ne ctio n a nd th os e m o un te d o n lin es , v ess els , e qu ipm en t a nd c on tro l
valves, sh all be m ou nted w ith centre line at approxim ately 1 30 0 m m (m axim um 2 00 0 m m) ab ove th e platform or floor in a positionac cess ib le f or oper at ion and ma in tenance .2 0 ) T he re qu ire d slo pe (if re qu ire d) o f th e in stru men t p ro ce ss lin es w ill d ete rm ine th e a ctu al h eig ht of th e in sta lle d instru me nt. T heh eig ht sh all b e, b y d efau lt, w ith cen tre lin e a t a pp ro xim ate ly 1 30 0 mm a bo ve th e p la tfo rm o r flo or.2 1 ) In stalla tion sh all a lw ay s b e in su ch a w ay th at ve nts/d ra ins, m an ho le s, e xch an ger h ea ds, h ot su rface s a nd m ain ten an ce a re as a ro un dmechan ic al equ ipmen t, a re avoi ded .
(F or con tin uatio n se e n ext sh ee t)
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For instrument locations see also the instrument location layout or 3D model ( if available).After welding all prefabr icated supports shal l be galvanized according job specificat ion. Prior to galvanizing all sharp edges shal lbe rounded off. (Plastic end cap to be removed). In case damage has occurred. for touch up work. zinc compound shall beused. For earthing see electrical earthing details.All strut channels ends shall be protected by means of PVC end caps. After cutting galvanized strut channels. cut ends shall betreated with zinc compound prior to installation of the PVC end cap.PVC bottom end caps shall be drilled with 3mm to avoid liquid build in pipe.Where components of different classification are mounted together (e.g. stainless to galvanized steel),shall be applied to avoid contact corrosion due to electrolys is(e.g. by tape or gasket materia!}.
proper galvanic insulat ion
TITLE/LOCATIONlji~~~2 Installationotes(Continued),nit1000 ~~.g~ DRG. No. ISheet No.~~~~_~_~_~_~.~~~~~~~~~T-~3~.0_0~6~.5~60~~~~~~~~~~~~~~13_2~~
P,\ElecInst\Cad2D\145,03 InstrUMent Instalation De-tcjts vlns tr-w-errt Insto.llo. t lon Deto. ll s (SD2008)\UIOOOSD2008)\T 3006560 Inpucse nnes'vT 3,006560_SHT132.dwg 08 03 17
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Item AdditionalIssue number Quantity Size or connection Description Material type Mesc no documents/referencesInstrument Gau e blocks0 030 10 ON 15 x 1/2 inch NPT (F) Single isolate/vent block - LPR AlSI 316 60.98.55.200.1 60.98.55/201
Manifolds for dP style instruments0 039 2 3/8 inch 00 Single isolate/vent block AlSI 316 60.98.56..237.1 60.98.56/201for dP type pressure transmittersB 048 2 3/8 inch 00 Double isolate/equalize/vent block AlSI 316 60.98.56..207.1 60.98.56/201
Manifold for screwed instrumentsA 054 2 3/8 inch 00 x 1/2 inch NPT(F) Single isolate/vent block AlSI 316 60..98.56..335.1 60.98.56/301
Impulse line accessories0 061 1 3/8 inch 00 Manifold steam tracer block AlSI 316 60..98.70.110.1 60.98.70/020
B 092 3 See S 37.815 Mounting plate type A2 AISI316 60..98.91.110.1 S 37.815Rectangular plate, allows installation ofa protective shade0 095 5 See S 37.815 Protective shade Non-metallic 60.98.91.205.1 60..98.91/205
8 -e9&
B 099 2 See Mounting plate custom made AISI316 - -04262-120331-000192NOTE2
TubinB 461 51 m 3/8 inch 00 Tubing - wall thickness 0.065 inch SS904L - -Compression f i t t lnqs0 727 5 ON 15 x 3/8 inch 00 Lap join compression fitting AlSI 316 76.39.05.106.1 76/039- smooth finish0 744 4 3/8 inch 00 x 1/2 inch NPT Male connector, compression type AlSI 316 76..39.27.065.1 76/039
B 766 3 3/8 inch 00 Union tee, compression type AISI 316 76..39.85.063.1 76/039
N O T E S :1 ) Estimated quantit ies are indicative only. Contractor is responsible ta verify actual quantit ies on si te.
It is contractors res.onsibi[ty to add contillqency.~ 2 ) Item 099 to be custom made by contractor. 5 ffi
TITLE/LOCATION C omponent L isfinq, U nit 10 00E-~ DRG. No. Sheet No. Rev.----- T -3 .006 . 5 60 1 8 1 BP,\EIE>cInst\Cad2D\t4503 Ins tr-unent Installation Detnlls\Instrur'lent Installation Details (SD2008)\U1000 (SD20DS)\T-3006560 IMpulse llnes\ybo.\ T 3006 560_SHT-181dwg
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N ote 2
N O T E S :1 ) M ale connectors and g auge adaptors form part of th e supply of th e isolate / vent b lock.2 ) T h e h o ok -u p w i l l b e u sed for d irect m ou nting of scre wed pressu re g au ge .
Addit ionaldocuments/references
U1 l l T LE / LOCA I IONEE- P ressure G auge - L iqu id service ; H orizontal line, U nit 1 0 0 0: : 1 ~ .~ ~ ~ ~ ~ ~ ~~RG_ ._N_o ~T_ -_3_ .0_0_6_ .5~6_0_ ~~~ __ ~~~~ ~~S ~h~ee~t~N _~_0 4_ ~~~ I
P' \ELecInst\Cad2D\l45 .03 Instrunent Ins t cuc ttcn DetaiLs\Instrunent Jns tcttcttcn Ile-tclls ($D2008)\UI000 ($D2008)\ T -3006560 - Inputse Unes\ T -3.006 560_SHT-404 dW9 08-03-17 = . _ _ _ j
Item Quantity S izeor D escription M aterial typeconnection030 O N 15 x 1/2 inch N P T (F) S i n gl e i so la te /v en t b lo ck - L P R A1SI316@) 0.5 m 3/8 inch 00 T u bin g - w all th ic kn es s 0..065 inch @@
I so la te / Vent blockIn st rumen t connec tion
.. ~IS6Process connec tionME S (N o. .
60.98.55 ..200.1e 60.98.55/201eill
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Note 1N ote 2
N O T E S :1 ) M ale connectors form part of th e supply of th e m anifo ld .2 ) F or th e req uired instru ment m ou nting su pport. m ou nting plate
and oth er req uirem ents. see im pu lse line sum m ary . sh eet 12 1 .
Additionaldocuments/references
Item Quantity Sizeor
connectionDescription Material type
Man i fo ld b lockT r an sm i tt er s id e~I~lL I ~ - 1 1 t - 4 ~
Vent '--v-YP r oc es s s id e
M ounting posit ionI oVent lt e - - = . =-Bj
M E S ( N o..
3/8 inch 0 03/8 inch 0 0
O N 15 x 3/8 inch 0 0Do u b le i so la te /e q ua li ze /v en t b lo ckT ub ing - w all th ickness 0..065 inchL a p jo in c om p re ss io n f itt in g- sm ooth fin ish
AlSI 316(SS904L)' A 1 s r Y 1 660.98.56.207.1e76.39.05.106 ..1 60.98.56/2017~39&048 9m727 2
- C - C ~ T I T L E / LO CA T I O N~~~ Diff. Press. Transmitter L i uid service; Vertical line, Unit 1000~e c e ~ ~!
