€¦ · 1000 Ø1050 / HMC-630 1050×800×880 mm 1200 kg No.50 7/24 taper • Axes Travel ( X/Y/Z )...

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| HEART | SIX SENSES PERFORMANCE

HMC SERIESHORIZONTAL MACHINING CENTER

HMC-500 / HMC-630 / HMC-800

| HEART | SIX SENSES PERFORMANCE 1

•ExtraHeavyLoadingTables

• SpeciallyDesignedBaseandColumnProvide

• SuperiorAnti-FlexandReinforcedPerformance

/ HMC-500 / HMC-630

FEATURE

1000

Ø1050

/ HMC-6301050×800×880mm

1200kg

No.507/24taper

•Axes Travel ( X/Y/Z )

•Maximum Pallet Load

•Spindle Nose

800

Ø700

720×650×650mm

800kg

No.507/24taperNo.407/24taper(op.)

/ HMC-500 •Axes Travel ( X/Y/Z )


•Spindle Nose

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FEATURES

HMC-500 / HMC-630 / HMC-800

HMC SERIESHORIZONTAL MACHINING CENTER

| HEART | SIX SENSES PERFORMANCE | HEART | SIX SENSES PERFORMANCE

EXTREMELY RIGID STRUCTURE DESIGN

A. Largediameterspindle(Ø100mm).Highpowerspindlemotor25/30kW.

B. 3axesadopt50mmdiameter,levelC3,highprecisionballscrews,withoptionalcoolingsystem.

C. 4taper-shapedclampingcornsprovidesuperiorclampingpower.

D. Heavy-loadlinearguides.

E. Dualaugertypechipconveyor.

A

B

ED

C

•Axes Travel ( X/Y/Z )


•Spindle Nose

/ HMC-8001400×1200×1325mm

2000kg

No.507/24taper

1300

Ø1300

Torque Power

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HMC SERIES HORIZONTAL MACHINING CENTER

/ HMC-500 / 630 BUILT-IN 10,000 RPM (FANUC αB160LL / 13000i) (#50)

SPINDLE POWER-TORQUE OUTPUT CHART

/ HMC-630 / 800 GEAR 5000 RPM (FANUC α22 / 8000i) (#50)/ HMC-500 BUILT-IN 15,000 RPM (FANUC αB112LL / 15000i) (#40)

/ HMC-500 / 630 DIRECT-DRIVEN 6,000 RPM (FANUC α15 / 8000i) (#50)

MAIN SPINDLE/ MoTor AND SPiNDLE SPEED/ BuiLT-iN

/ PowErfuL

/ HigH SPEED AND PrECiSioN• BT-50:

•BT-40:

Built-In10000rpm,Gear5000rpm,Direct-driven10000rpm,Direct-driven6000rpm

Built-In15000rpm,Direct-driven10000rpm

0

1011

15

20

30

500

600

1500

2000

3000

Low Winding

15kW Cont.

22kW 10min.

0

100

200

300

400

350

500

420N-m

3548

350N-m10min.

Motor Speed (rpm)

(N-m) (kW)Torque Power

238N-mcont.

0

10

20

40

30

2500

5000

1000

0

High Winding

0

50

100

150

2429

30kW 30min.115N-m 30min.

95N-m Cont. 25kW Cont.

Motor Speed (rpm)


0

5

10

15

20

25

865

1200

2000

4000

Low Winding

18.5kW 15min.

15kW Cont.

88N-m

72N-m

0

100

200

300

11

7.5

119N-mCont.

204N-m

147N-m15min.

Motor Speed (rpm)


2618

10

15

30

1200

0

5000

3500

1500

0

High Winding

0

40

20

60

80

129.5

2018.5

18N-m

15N-m

22kW 15min.60N-m 15min.

18.5kW Cont.50N-m Cont.

Motor Speed (rpm)


10

15

30

245

294

1176

1372

3000

5000

0

600

200

400

800

1000

1200

25

2018.5kW

22kW

26kW60%

(Cont.)

25%

Spindle Speed (rpm)

(N-m) (kW)Torque Output

Low Gear High Gear

1014

845

715

0

10

8

6

4

2

24

22

20

18

2000

3000

1000

4000

5000

6000

1500

Spindle Speed (rpm)

0

60

30

90

120

110

100

80

70

50

40

20

10

16

14

12

AC 18.5kW (AC 24.8HP) 30min.

117N-m

95.4N-m

AC 15kW (AC 20.1HP) Cont.


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AUTO PALLET CHANGER

GUIDEWAYS AND AXES DRIVES

TOOL MAGAZINE

• Thefeedmechanismsfor3axesadoptheavyduty,high speed, highrigid,lownoisylinearguidestoprovidesuperioracceleration/decelerationperformanceandreducenon-cuttingtime.

• 50mmdiameterballscrewsconnecteddirectlytopowerfulA/Cservomotors,withoptionalcoolingsystem,providelowthermalincrementandgoodperformancewithoutbacklashandservolag.TherapidtravelrateofHMC-500&HMC-630canupto48/48/48m/min,andHMC-800canupto48/40/48m/min.

/ AuTo TooL CHANgEr

/ BALL SCrEwS CooLiNg PErforMANCE DiAgrAM

• Toolchangetime:3.0 sec.(T-T)

/ TooL CAPACiTY

• Standard:40

• Option:60, 90, 120

• 4taper-shapeclampingsystemwithstrongclampingpowertoensurethetablestability,positioningaccuracy,andwithstrongairjetsdischargedfromthetaperedconestocleananychipsfromtheconesandassureaccuratepositioning.

• HMC-500:11 (6 op.) sec.

• HMC-630:15 (11 op.) sec.

• HMC-800:18 sec.

• 2.5sec.(0~90°)

• HMC-500:800 kg

• HMC-630:1200 kg

• HMC-800:2000 kg

• 0.001°(1°op.)

20

0

6

12

18

24

30

40 60 80 100

Thermal Increment°C

Balls screws without cooling system

Motion time min

Ball screws with cooling system

/ AuTo PALLET CHANgEr

/ TABLE iNDEXiNg TiME

/ MAX. PALLET LoAD CAPACiTY

/ TABLE

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ERGONOMIC & USER-FRIENDLY DESIGN FULL STRICT TEST FOR QUALITY ASSURANCE

CUTTING PERFORMANCE

• 3DProbeSystemQualityAssurance(CMM)

Easyforoperationandadjustment

Easyforworkpieceloadingandunloading

• BallBarInspection

• LaserInspectionBeforeAssembly

/ CEiLiNg CooLANT SHowEr DESigN

•WorkpieceMaterial

•ToolUsed

• SpindleSpeed

•Feedrate

•Depth/ WidthofCut

•MetalRemovalRate


•ToolUsed

• SpindleSpeed

•Feedrate

•Depth/ WidthofCut

•MetalRemovalRate


•ToolUsed

• SpindleSpeed

•Feedrate

•MetalRemovalRate


•ToolUsed

• SpindleSpeed

•Feedrate

•MetalRemovalRate

Spindlespec.BT-50,built-in10000rpm,motorfanucαB160LL/13000i(25/30kW)

S45C (SAE 1045)

Ø80 mm face mill

700 rpm

2,000 mm/min

4 mm / 70 mm

560 cm 3/min

A6061 Aluminum

Ø80 mm face mill

4,000 rpm

10,000 mm/min

3.5 mm / 70 mm

2,450 cm 3/min

S45C (SAE1045)

Ø50 mm insert drill

1,500 rpm

180 mm/min

353 cm 3/min

S45C (SAE1045)

M42×4.5P tap

200 rpm

900 mm/min

55%

/ fACE MiLLiNg / fACE MiLLiNg / DriLLiNg / TAPPiNg

• LightCuttingTest-2DCircularMillingTest

• LaserInspection

• CopperCuttingTest-3DCircularBallMillingTest

/ SwivEL PANEL DESigN / wiDE Door oPEN DESigN / vALLEY SHAPE DESigNED TELESCoPiC CovEr & DuAL AugEr TYPE CHiP CoNvEYor

• HMC-500:950 mm • HMC-630:1250 mm • HMC-800:1350 mm

/ wiDE Door

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/ HMC-500 / HMC-630 / HMC-800

EXTERNAL DIMENSION AND WORK TABLE & FIXING HOLES

CUTTING RANGE TOOL SHANK & PULL STUD/ HMC-500 / HMC-630 / HMC-800 / BT-40 / BT-50

425425

850

800

7575

400

650

Z ST=650

Y S

T=65

010

0

60

400165

Ø12

5Ø15

50

Ø700

Ø22

5

150

150

BT50

5036

036

0

X S

T=72

0

450

5052

552

5

X S

T=10

50

165

Ø12

5Ø22

80

Ø105

0

6156151230

1000

9090400

880Z ST=880

Y S

T=80

010

0

60

Ø22

5

150150

BT50

450

700

700

X S

T=14

00

165

Ø12

5Ø29

00

Ø130

0

800800

1600

1300

150150

1325

Z ST=1325

Y S

T=12

0010

055

Ø22

5

150

150

BT50

Ø23

Ø10

Ø17

Ø15

Ø17 16.1

Ø44

.45

Ø53

Ø63

60°

45°

30°

16.610

25

265.4

92.4

19

45.2

7/24 Taper

M16x2P

4

6

25

M16x2P

3560

2 28 344 5

Ø6

Ø23

Ø25

Ø25

Ø69

.85

Ø85

Ø10

0

Ø17

Ø38

Ø8

60°

30°

45°

308

85

40 455535

M24x3P

M24x3P

70.8

25.7

101.8

139.8

15 7/24 Taper

23.2

3

35

853

10

400

52442568

3190

1560

750

(465

)

1240

(TA

BLE

)

709 25

54

518

560

1000

3500

321541

50

4615

4810

6611

420

1560 67

5 3005

550

6190

3277.5

3480

750

3700

3920

(525

)

5601250(90T)

1685

4700

5225

57558243

1400

(TA

BLE

)

530

1565 72

567

0

7420

4405

1365

(TA

BLE

)

400

4000

750

4020

560

7412.5

9500

1185

5400

5800

B B

A A

500

500

0.5

24-M16

B-B(1:1)

A-A(1:1)

30 40

12

Ø14

Ø20

Ø18 200

200

200 200

100

4436

25

1820

85 75

7575

18

3644

40

Ø55H7

40

100 100

100 A A

0.5

24-M16

B-B(1:1)

A-A(1:1)

30 40

30

12

Ø14Ø20

Ø18

3055

55

18

4436 18

20 4040

B B

630

630

250

250

250 250

125

Ø55H7

125 125

125

A A

0.5

24-M16

B-B(1:1)

A-A(1:1)

30 40

12

Ø14Ø20

Ø18

3013

513

5

19

41 47

4741 20

404018029

Ø55H7

B B

800

800

320

320

320 320

160

160 160

160

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SPECIFICATION


MODEL HMC-500(#40) HMC-500(#50) HMC-630(#50) HMC-800(#50)Three Axis TravelX-axisTravel mm 720 720 1050 1400Y-axisTravel mm 650 650 800 1200Z-axisTravel mm 650 650 880 1325

TableTabledimension mm 500x500 500x500 630x630） 800x800Numberoftable 2 2 2 2Loadingcapacity kg 800(Uniformload) 800(Uniformload) 1200(Uniformload) 2000(Uniformload)Workpiecedimension(Diameter/Height) mm/mm 700/800 700/800 1050/1000 1300/1300

Tabletopsurfaceconfiguration type 24-M16 24-M16 24-M16 24-M16Minimumindexableangle deg 0.001° (*1°) 0.001° (*1°) 0.001° (*1°) 0.001° (*1°)Tableindexingtime(0°~90°) sec 2.5 2.5 2.5 2.5

Spindle

Spindlespeed rpm 15,000Built-in(*10,000Direct-driven)

10,000Built-in(*10,000Direct-driven/6,000Direct-driven)

10,000Built-in(*10,000Direct-driven/6,000Direct-driven/

5,000Gear)

10,000Built-in(*5,000Gear)

Numberofspindlespeedchangesteps step 2Steps(MS) 2Steps(MS) 2Steps(MS) 2Steps(MS)

Spindlemainbearingborediameter mm Ø70 Ø100 Ø100 Ø100

Distancefromspindlecentertotablesurface mm 100-750 100-750 100-900 100-1300

Distancefromspindlenosetotablecenter mm 150-800 150-800 150-1030 150-1475

Spindlenose BT-407/24taper BT-507/24taper BT-507/24taper BT-507/24taper

FeedRapidtravelrate(X/Y/Z) m/min 48/48/48 48/48/48 48/48/48 48/40/48Cuttingspeed(X/Y/Z) m/min 10 10 10 10

ATCTypeoftoolshank BT-40/CAT-40 BT-50/CAT-50 BT-50/CAT-50 BT-50/CAT-50Magazinecapacity tools 40(*60/90/120) 40(*60/90/120) 40(*60/90/120) 40(*90/120)Max.tooldiameter mm Ø95 Ø125 Ø125 Ø125

Max.tooldiameter(Withoutadjacenttools) mm Ø190 Ø250 Ø250 Ø250

Max.toollength mm 350 400 450 450Max.toolweight kg 8 20 20 20

Toolselectionmethod Shortestdistanceabsolutelymethod

Shortestdistanceabsolutelymethod



Changing TimeToolchangetime(Tooltotool) sec 2.4 3 3 3Toolchangetime(Chiptochip) sec 6 8 8 8Palletchangemethod Rotatemethod Rotatemethod Rotatemethod RotatemethodPalletchangetime(APConly) sec 11(*6) 11(*6) 15(*11) 18

Motor

FANUCspindlemotor(30min/Contin.)

kW (Built-in15,000rpm)18.5/22

(Built-in10,000rpm)25/30



kW (*Direct-driven10,000rpm)11/15

(*Direct-driven6,000rpm)15/18.5



(*Direct-driven10,000rpm)15/18.5(*Gear5,000rpm)22/26

(*Gear5,000rpm)22/26

Feedmotor(X/Y/Z/B) kW 7/6/4/4 7/6/4/4 7/6/7/4 7/6/7/7Hydraulicpumpmotor kW 3.75 3.75 3.75 3.75

Spindlecoolermotor(Compression/Discharge) kW 2.3/0.75 2.3/0.75 2.3/0.75 2.3/0.75

Coolantpumpmotor kW 0.2x1,0.4x2 0.2x1,0.4x2 0.2x1,0.4x2 0.2x1,0.4x2

MODEL HMC-500(#40) HMC-500(#50) HMC-630(#50) HMC-800(#50)Power SupplyPowersupplyAC200V/220V(FANUC) kVA 45(*55) 45(*55) 45(*55) 75

Compressedairsupply MPa,I/min 0.4~0.6,500 0.4~0.6,500 0.4~0.6,500 0.4~0.6,500Hydraulicunittankcapacity L 120 120 120 120Spindlecoolertankcapacity L 36 36 36 36Coolanttankcapacity L 370 370 400 700Controllersystem FANUC/MITSUBISHI/SIEMENS/HEIDENHAIN

External DimensionsFloorarea mm2 4150x6611 4150x6611 4700x8243 5400x9500Machineheight mm 3190 3190 3480 4000Machinenetweight kg 13000 13000 19000 28000

Accuracy ( Below Value Measured in Good Temp. Control Condition )ISO10791Accuracy

Positioning mm 0.008 0.008 0.008 0.01Repeatability mm 0.006 0.006 0.006 0.008

JIS6338Accuracy

Positioning(Within300mm) mm ±0.005 ±0.005 ±0.005 ±0.007

Repeatability(Within300mm) mm ±0.002 ±0.002 ±0.003 ±0.005

Package for Transportation 20'F/R+20'STD 20'F/R+20'STD 40'F/R 40'F/R+40'STD

/ Standard Accessories

/ optional Accessories

2

3

415

6

• CoolantThroughSpindle

• SixPalletsSystems

(HMC-630Model)(HMC-500Model)

1.Thespecificationisforreferenceonly.KAFOremainstherighttomodifymachinespecification,designorpropertyandwithoutpriornotice.

2.ThepositioningaccuracyinspectionisonlyallowedtoexecuteinKAFO’sfactory,maynotprovideinspectionatothertimeafterleaving.

• AutoWorkpieceMeasurementSystem

• AutoToolMeasurement

• LinearScale• HydraulicFixtureConnectionJoint

• Coolantunitpump

• 3axeslubricationunit

• Pneumaticregulator

• Hydraulicunit

• Airdryerunit

• Lightingsystem

• Spindlecoolingoiltemperaturecontroller(Separatetype)

• Signallamp(3-levelstype)

• Rotate2palletsAPCunit

• Specificationinstruction

• Operationmaintenancebook

• Automaticpoweroff

• Linearscales(X,Y,Z)

• Ttypeslotworktable

• Mistcollectionunit

• 6palletsAPC

• Transformer

• CEspecifications

• Autotoollengthmeasurementsystem

• 3axesballscrewcoolingsystem

• Coolantthroughspindle(20bars)includingfiltersystem

• X,Y,Zaxesslidewayprotectioncover

• Fullenclosure/APCsafetyguard

• Footpedal,tank&liftupchipconveyor

• Spindlespeed10000rpm(Built-in)

• Embeddedceilingflushcoolantshower

•ToolMagazines:40Tools

• Hydraulicfixtureconnectionjoint

• Tableindexingdivision1degree

• Autoworkpiecemeasurementsystem

• Toolmagazine60,90,120tools

• Electricleakagedetectionsystem

3.Thetemperatureofmachineinstallingenvironmentmustbe5~40degrees,thesurroundingtemperaturedifferenceshouldwithin4degrees,0.67degreesperhour,under4degreeswithin6hours.

4.Asformoredetails,pleaserefertooperatingmanualorcontactwithKAFOsales.

€¦ · 1000 Ø1050 / HMC-630 1050×800×880 mm 1200 kg No.50 7/24 taper • Axes Travel ( X/Y/Z )...

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Transcript of €¦ · 1000 Ø1050 / HMC-630 1050×800×880 mm 1200 kg No.50 7/24 taper • Axes Travel ( X/Y/Z )...