10 Klaus Kohlhase
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Transcript of 10 Klaus Kohlhase
-
Sustainable Energy
production based on gas
engines
ICC Conference: Energy production
from Biomass and Biogas
Dipl.-Ing. Klaus Kohlhase
Vilnius, 27th May 2014
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Agenda
1. Mission, Company history & key figures
2. Custom solutions
3. Composition of biogas
4. How can biogas be used?
5. Benefits of using biogas
6. Strengths of MWM in use of biogas
7. MWM products for biogas applications
8. References
Segment presentation biogas Page 1
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Our Mission
Segment presentation biogas Page 2
MWM is the number 1 choice in the field of State-of-the-
Art-technology, decentralized energy production
MWM will become the leader in Biogas business in the
Baltic region
MWM sets the standards for efficiency, support and
service quality
MWM is a reliable partner in all business relationships
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Company & key figures
Segment presentation biogas Page 3
1871 The inventor of the automobile, Carl Benz, established his
Mechanische Werksttte in Mannheim, Germany the foundation of MWM.
1880 Production of the first gas engine.
1886 German Patent No. 37435 for a patented motorcar was issued.
1922 Spin-off a new company. Motorenwerke Mannheim AG, formerly Benz stationary engine construction was founded.
1985 Deutz AG bought MWM
2005 independent subsidiary Deutz Power Systems was founded .
2007 Sale to the financial investor 3i
2008 Re-branding to MWM GmbH.
2011 MWM GmbH becomes part of Caterpillar Inc.
2013 MWM GmbH becomes Caterpillar Energy Solutions GmbH.
History
The brand MWM is proud of 140 years of continuous innovation.
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10 subsidies that distribute MWM products
About 1.350 employees worldwide, approx. 980 in
Germany
Approx. 305 Mio. Sales in 2013
Total power delivered in 2012: approx. 1.000 MWel
MWM products are installed in more than 60 countries
all over the world
45 sales and service partners
4
MWM key statistics
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Custom solutions
Gensets Containers Turnkey - Solutions Service
5
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Extraction and composition of biogas
Typical composition of biogas
Segment presentation biogas Page 6
Compounds Spread Common
Methane (CH4) in % 45-70 60
Carbon dioxide (CO2) in % 25-55 32
Nitrogen (N2) in % 0,01-5 8
Oxygen (O2) in % 0,01-2 ~ 0
Hydrogen sulfide (H2S) 25-500 ppm 150 ppm
Ammonia (NH3) 0,01-2,5 mg/m 0,7 mg/m
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How can biogas be used?
Segment presentation biogas Page 7
Extraction Conditioning Usage Net entry
Digester Compression unit, gas
conditioning and emergency flare Combined heat and power plant Substation
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Benefits of using biogas
Environmental protection
Making money by using biogas
Generation of electricity
Generation of heat
No additional waste disposal costs
Fertilizer
Segment presentation biogas Page 8
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Strengths of MWM in the use of biogas
Market leader for biogas projects in Germany
Over 1170 gensets, in 960 projects in use
More then 690 MWel installed power worldwide
Excellent system expertise
Well founded knowledge of the challenges in biogas
projects due to the high number of references
Developed and proven solutions make MWM an
excellent partner for your projects
Special products for the use of biogas
Broad range of available gen sets
Optimized service for commercial success
Fast and reliable service guarantees the project
success
Segment presentation biogas Page 9
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MWM products for biogas applications
MWM Always the suitable gensets for your project.
Segment presentation biogas Page 10
TCG 2016C
400-800 kWel
TCG 2020
1.200-2.000 kWel
Container based on
TCG 2016C, TCG 2020
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Benefits of the TCG 2016 C
Highest efficiency in its class, through:
Improved combustion process
Optimized charge cycle
Low investment and operating costs, due to:
High power density
Long maintenance intervals
Flexible field of application, also with fluctuating gas
qualities due to Total Electronic Management
(TEM)
Segment presentation biogas Page 11
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Power output for biogas*, NOx 500 mg/Nm3** / 1.0 g/bhph**
Dimensions and weight
* Biogas (60% CH4 / 32% CO2 / residual N2)
** 5% O2 and dry exhaust gases
Technical data TCG 2016 C
Engine type TCG 2016 V08 C TCG 2016 V12 C TCG 2016 V16 C
50 Hz 60 Hz 50 Hz 60 Hz 50 Hz 60 Hz
El. power kW 400 400 600 600 800 800
Th. power 8% kW 394 416 595 634 790 829
El. efficiency % 42,8 41,6 42,7 41,4 42,8 41,7
Th. efficiency % 42,1 43,2 42,3 43,7 42,3 43,3
Seite 12 Segment presentation biogas
Engine type TCG 2016 V08 C TCG 2016 V12 C TCG 2016 V16 C
50 Hz 60 Hz 50 Hz 60 Hz 50 Hz 60 Hz
Length mm 3090 3170 3690 3770 4090 4130
Width mm 1490 1490 1490 1490 1590 1490
Height mm 2190 2190 2190 2190 2190 2190
Dry weight genset kg 5340 5120 7000 6260 8450 6780
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The benefits of the TCG 2020
Always the optimal solution for your needs
Robust genset for reliable operation with biogas
Higher efficiency and long maintenance
intervals secure low operation costs
Flexible fields of application also with fluctuating
gas qualities due to Total Electronic
Management (TEM)
Segment presentation biogas Page 13
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Power output for biogas*, NOx 500 mg/Nm3** / 1.0 g/bhph**
Dimensions and weight
* Biogas (60% CH4 / 32% CO2 / residual N2)
** 5% O2 and dry exhaust gases
Engine type TCG 2020 V12 TCG 2020 V16 TCG 2020 V20
50 Hz 60 Hz 50 Hz 60 Hz 50 Hz 60 Hz
El. power kW 1200 1200 1560 1560 2000 2000
Th. power 8% kW 1250 1258 1645 1657 2021 2027
El. efficiency % 42,0 41,8 41,7 41,4 42,9 42,6
Th. efficiency % 43,8 43,8 44,0 43,9 43,3 43,3
Technical data TCG 2020
Seite 14 Segment presentation biogas
Engine type TCG 2020 V12 TCG 2020 V16 TCG 2020 V20
50 Hz 60 Hz 50 Hz 60 Hz 50 Hz 60 Hz
Length mm 4790 5970 5430 6640 6200 7470
Width mm 1810 1790 1810 1790 1710 1710
Height mm 2210 2210 2210 2210 2190 2190
Dry weight genset kg 11700 12850 13320 14850 17900 19400
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Benefits of MWM Container
Engineering, production, service The one-stop
solution
Applicable universally for different gas types with an
all-embracing plant concept
Container solutions enables an optimized plant
configuration
Low costs of ownership due to efficient and
especially for your needs designed gensets
High availability and low service costs based on
optimal container design and long maintenance
intervals
Easy logistics as a result of modular assembly and
pre-assembled components
Segment presentation biogas Page 15
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References biogas applications Worldwide 1.413 MWel with 1.949 gensets
Segment presentation biogas Page 16
Status at december 2012
Installed capacity of
914,3 MWel with 1.557
gensets
TCG 2020 & 2020 K: Installed
capacity of 499
MWel with 392
gensets
TCG 2016 C:
Asia Pacific
Africa/Middle east
America
Eastern europe
Germany
Western europe
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Vilnius, Lithuania
In the region of Vilnius a biogas container with a TCG 2016 V16C was
installed by MWM partner in the Baltic States UAB ENVIJA. The gen
sets provide an electrical output of 1.6 MWel. The advantage for the
customer is the planning, design and delivery as well as the service
and maintenance during operation out of one hand. The CHP-plant
supplies a village with clean power and heat.
Page 17 Segment presentation biogas
Genset/Engine
Customer/Operator
Total output
Installation/Commissioning
Segment/fuel type
2 x TCG 2016 V16C
Cogeneration/Landfill gas
Autoideja Lithuania
1.6 MWel
2012 + 2013
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Since October 2011, WWTP in Vilnius operates the CHP and delivers
electricity to the national grid. The substrate from waste water
treatment bulk is used to drive two biogas engine type TCG 2020 V12
with an electrical output of 2,4 MW.
Genset/Engine
Customer/Operator
Total output
Installation/Commissioning
Segment/fuel type
2 x TCG 2020 V12
Cogeneration/ Sewage gas
WWTP Vilnius, Lithuania
2,4MkWel
October 2011
WWTP Vilnius, Lithuania
Segment presentation biogas Page 18
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Since November 2010 on the landfill site of Panavezys operates the
CHP and delivers electricity to the national grid. The extracted gas
from the landfill site is used to drive actually one biogas engine type
TCG 2016 V08C with an electrical output of 400 kW. A second engine
with 1x TCG 2016 V12C with 600 kWe is under construction.
Genset/Engine
Customer/Operator
Total output
Installation/Commissioning
Segment/fuel type
1 x TCG 2016 V08C
Cogeneration/ Landfill gas
Panavezys, Lithuania
400 kWel
November 2010
Panavezys, Lithuania
Segment presentation biogas Page 19
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CHP Essenheim, Germany
As part of a modernization of the Composting Plant Essenheim a CHP
unit was put into operation. Biogas produced during the fermentation
is used to drive an engine type TCG 2020 V12. The plant generates an
output of 1,200 kW electrical and 1,224 kW thermal power achieving
an electrical efficiency of 41.8 and a thermal efficiency of 42.2 percent.
Page 20 Segment presentation biogas
Genset/Engine
Customer/Operator
Total output
Installation/Commissioning
Segment/fuel type
1 x TCG 2020 V12
Cogeneration/Biogas
Biomasseanlage Essenheim
GmbH
1.2 MWel
July 2012
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CHP Plant Gut Kletkamp, Germany
About 20 tons of corn silage input are processed every day. The waste
heat of the CHP plant is used for drying the corn as well as for heating
of the property buildings and partly the nearby city of Ltjenburg. The
plant ensures the avoidance of 4,000 tons CO2 equivalents per year.
Page 21 Segment presentation biogas
Genset/Engine
Customer/Operator
Total output
Installation/Commissioning
Segment/fuel type
1 x TCG 2016 V12 B
Cogeneration/Biogas
Cogen
Nawaro Kletkamp
GmbH & Co. KG, Germany
568 kWel
2006
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Biogas plant MWS Tymbark, Poland
This biogas plant has a total output of 1.0 MWel and consists of an
TCG 2020 V12 gen set. The biogas is produced from fruit garbage. The
heat of the gen set is used for hot and cold water production, the
exhaust gas is used for 600 kg/h steam production at 12 bar.
Page 22 Segment presentation biogas
Genset/Engine
Customer/Operator
Total output
Installation/Commissioning
Segment/fuel type
1 x TCG 2020 V12
Poly-generation Bio-/Nat. Gas
Tymbark,
Poland
1.0 MWel
2011
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Biogas plant Boleszyn, Poland
This biggest biogas plant in Poland has a total output of 2.0 MWel ,
1,42 MWth and consists of one TCG 2016 V16C and two TCG 2016
V12C gen sets.
Page 23 Segment presentation biogas
Genset/Engine
Customer/Operator
Total output
Installation/Commissioning
Segment/fuel type
1 x TCG 2016 V16C
2 x TCG 2016 V12C
Cogeneration Biogas
Pfeifer&Langen (Sugar)
Poland
2.0 MWel
2013
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Biogas plant Mlekowita Maszowieckie, Poland
This biogas plant has a total output of 1.6 MWel, 1,55 MWth and
consists of two TCG 2016 V16C gensets. The biogas is produced from
garbage from milk production.
Page 24 Segment presentation biogas
Genset/Engine
Customer/Operator
Total output
Installation/Commissioning
Segment/fuel type
2 x TCG 2016 V16C
Cogeneration Biogas
Mlekowita ,
Poland
1.6 MWel
2012
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Biogas Plant Schwallungen, Germany
The Power plant Schwallungen is with approximately six Million
Euros capital expenditure the largest biogas plant in Thringen. The
plant consists of two TCG 2020 V12 K gensets and generates biogas
which is used for the production of electrical and thermal power.
Page 25 Segment presentation biogas
Genset/Engine
Customer/Operator
Total output
Installation/Commissioning
Segment/fuel type
2 x TCG 2020 V12 K
Cogeneration/Biogas
Schwallungen, Germany
760 kWel
2006
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Anderlingen-Ohrel, Germany
A TCG 2016 V08 C, packed in a container provides electrical and
thermal power, which is used for the fermentation process of the
plant. A previously installed TCG 2016 V16 B burns the biogas for a
district heating network.
Page 26 Segment presentation biogas
Genset/Engine
Customer/Operator
Total output
Installation/Commissioning
Segment/fuel type
1 x TCG 2016 V08 C
1 x TCG 2016 V16 B
Cogeneration/Biogas
Anderlingen, Germany
1.16 MWel
2007/2009
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Biogas plant Mlme, Germany
In Mlme a biogas plant with a generating set was built in cooperation
with SEVA Energie AG. The generated electricity is fed into the public
grid. The incidental heat is mostly used by the plant itself. Thus, a
maximal biogas production form the substrate is assured in the
fermentation process.
Page 27 Segment presentation biogas
Genset/Engine
Customer/Operator
Total output
Installation/Commissioning
Segment/fuel type
1 x TCG 2016 V16 B
Cogeneration/Biogas
Mlme, Germany
760 kWel
2006
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Neuhof, Germany
The village Neuhof is located in an UNESCO biosphere reservation in
Mecklenburg-Pomerania. The TCG 2016 V16B produces 716 kWel. The
el. power is directly fed into the grid and the heat is used on site.
Based on further measures the CHP-plant complies to the emission
requirements.
Page 28 Segment presentation biogas
Genset/Engine
Customer/Operator
Total output
Installation/Commissioning
Segment/fuel type
1x TCG 2016 V16B
Cogeneration/Biogas
Neuhof, Germany
716 kWel
2009
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Thank you Contact:
Klaus Kohlhase
T +49 (0) 621 384-8679
F +49 (0) 621 384-8612