10 case studies for kaizen implementation
-
Upload
kaizeninstituteindia -
Category
Business
-
view
123 -
download
0
Transcript of 10 case studies for kaizen implementation
1KAIZEN and GEMBAKAIZEN
are the trademarks of KAIZEN Institute
Leading Textile Equipment Manufacturer
Performance Indicator
Benefit Realized
Quantum of Improvement
Overall inventory Reduced 55%
Order to delivery time Reduced 50%
Manpower productivity Increased 58%
Break-Even Point Reduced 30%
2KAIZEN and GEMBAKAIZEN
are the trademarks of KAIZEN Institute
Pharmaceutical I
Industry Details Performance Indicator
Benefit Realized
Quantum of Improvement
Tablets Yield Enhanced By 2.1% to reach 99.6%
Lyophilization Capacity Increased Without Investment
80%
Vaccine Packing Line Productivity Increased 30%
3KAIZEN and GEMBAKAIZEN
are the trademarks of KAIZEN Institute
Pharmaceutical II
Industry Details Performance Indicator
Benefit Realized
Quantum of Improvement
Vial Packing Manpower Productivity Increased 32%
PFS Packing Manpower Productivity Increased 92%
4KAIZEN and GEMBAKAIZEN
are the trademarks of KAIZEN Institute
Stainless Steel Tube Manufacturer
Performance Indicator
Benefit Realized
Quantum of Improvement
OEE(Overall Equipment Efficiency)
Improved From 46% to 66%
Capacity Increased without Investment 44%
5KAIZEN and GEMBAKAIZEN
are the trademarks of KAIZEN Institute
Plastic Thermoware Manufacturers
Performance Indicator
Benefit Realized
Quantum of Improvement
Assembly Productivity Went up 250%!!
Floor space in assembly Reduced 60%
6KAIZEN and GEMBAKAIZEN
are the trademarks of KAIZEN Institute
Garment Industry
Performance Indicator
Benefit Realized
Quantum of Improvement
Manpower Productivity Went up 90%
Space used Reduced by 30%
7KAIZEN and GEMBAKAIZEN
are the trademarks of KAIZEN Institute
Precision Automotive & Aerospace Components Manufacturer
Performance Indicator
Benefit Realized
Quantum of Improvement
Manpower productivity Went up 25%
Space required Reduced by 17%
Manufacturing Costs Went down 31%
8KAIZEN and GEMBAKAIZEN
are the trademarks of KAIZEN Institute
Aircraft Electricals EOU
Performance Indicator
Benefit Realized
Quantum of Improvement
Throughput time (& Inventory) Reduced 48%
9KAIZEN and GEMBAKAIZEN
are the trademarks of KAIZEN Institute
Rubber Products
Performance Indicator
Benefit Realized
Quantum of Improvement
Manpower Productivity Went up 38%
Material Wastage Reduced 37%
Order to Delivery time Went down 67%
Market Share Went up From 34% to 48%
10KAIZEN and GEMBAKAIZEN
are the trademarks of KAIZEN Institute
Automotive Ancillary
Performance Indicator
Benefit Realized
Quantum of Improvement
Total Inventory Reduced 60%
Manpower Productivity Went Up 100%+
Space used Reduced by 55%
Rejections Went down 80%
Delivery Performance Went up From 65% to 100%