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1 Tupai | gueda | Portugal | 2013 2-2013 Slide 2 2 Presentation main figures Established in 1976 Located in gueda Portugal Covered area of 20.000 m 2 220 workers Annual turnover of 13 M Awards ISO 9001:2008 (since 1997) Environmental licensing (since 2004) Industrial licensing (since 2004) ISO 14001:2004 (since 2011) ISO/TS 16949 in process for 2014 Certifications Slide 3 3 Products Tupai Brand Passage handles Door passage handles Aluminium door passage handles WC button set Window handle Slide 4 4 Products - Tupai Brand Hinges Balance hinge Spring hinge Swing hinge Invisible hinge Pivot hinge Slide 5 5 Products Tupai Brand - Locks Locks for outside doors Locks for inside doors Security lock with 3 points European cylinder Slide 6 6 Products - Finishings Slide 7 7 Products - Automotive Industry Car key components - Zinc die cast, polishing, chrome plating Bushing steering column Zinc die cast - OPEL Ignition switch housing - Zinc die cast, polishing, mate chrome plating - FORD Housing door lock Zinc die cast and zinc plating - OPEL Steering lock housing Zinc die cast - OPEL Key head Zinc die cast, chrome plated AUDI Elbow Zinc die cast, nickel plated BENTLEY, VW Slide 8 8 Products - Luxury Leather Goods Accessories plate Stamping, polishing belt buckle Brass forging, polishing Herms stirrup - Brass forging, machining, polishing, nickel plating Swarovski medal Brass forging, vibratory polishing Herms lock housing Brass forging belt buckle Brass forging bag ring Zinc die cast, vibratory polishing, nickel plating Slide 9 9 Products - Electrical Appliances and Heating Water pipes sand casting, machining, nickel plating Water bushing Forged brass and machining Cover & body Water Automatic housing Forged brass, machining Water by-pass Forged brass, machining, assembly Microwaves rotating ring Zinc die cast, nickel plating Slide 10 10 Products - Lightning Switch and socket plates Forged brass, polishing, several plating finishes Switch inner ring Zinc plating Slide 11 11 Products - Faucets & Bath Kitchen Faucet elbow Brass forging, machining, polishing, chrome plating Holder Brass forging, machining Bath Accessories Zinc die casting, brass, polishing, chrome plating, assembly Faucet Levers Zinc die casting, polishing, chrome plating Irrigation sprinkler Brass die casting Slide 12 12 Main OEM Customers Slide 13 13 Integrated Solutions Product Development Solid forming DeburringMachining PolishingFinishingAssembly Forging Die-casting Stamping Shot blasting Vibration Lathes Machining centres Robots Multi-stations Hand polishing Vibration Zinc plating Chrome plating Multi-Finishing plating Cataphoretic painting Tampography Laser marking Assembly Packing Full in-house process integration, from the raw material to the finished parts Design Prototyping Tooling Slide 14 14 Technology - Product Development Research & Development News products Prototypes Cost estimations Project TUPAI product line design Support to the development of technical parts Moulds and tools design Software CAD: CADMAX, SOLIDWORKS, CREO Software CAM: SURFCAM, MASTERCAM Slide 15 15 Technology - Solid Forming Forging 8 Presses with automatic and manual feeding up to 500 Ton. Stamping Presses up to 130 Ton. Automatic and manual feeding. Slide 16 16 Technology - Solid Forming Lower injection pressure Less metal porosity Brass Die-casting Injection capacity of 220 Ton. Moulds with vacuum technology Zinc Die-casting Injection capacity from 30 Ton. up to 200 Ton. Slide 17 17 Technology - Deburring Vibratory Finishing Polyester, ceramic and vegetal media Shot Blasting Steel blasting Sand blasting Slide 18 18 Technology - Machining CNC Machining Centres CNC lathes Special and multi-station machining tools Mazak Slide 19 19 Technology - Linishing and Polishing Robotized buffing and polishing cells Manual and semi automatic polishing tools Specific multi-stations machines for polishing Manual polishing Burnishing vibration Slide 20 20 Technology - Zinc Plating and Chrome Plating Zinc Plating Line Zinc + trivalent passivation Cr3 Blue or yellow > 48 hours salt spray test + Trivalent sealing > 144 hours salt spray test Chrome Plating Line Chrome and nickel plating finishes over metallic parts Slide 21 21 Technology - Multi Finish Plating and Cataphoretic Painting Multi-Finish Plating Line Metallic plating finishes: Copper Nickel, Bronze Brass Oxidations Black nickel Mate chrome 140 different finishes New finishes: Anti-bacterial Anti-allergic Titan Nickel pearl Slide 22 22 Technology - Assembling Assembly section Specific assembling tools Riveting and fixation devices Laser marking Tampography Packaging equipment Slide 23 23 Technology - Inspections and Tests Metrology Dimensional control equipments Equipment's for resistance trials and life time test Specific control gauges 3D-CMM - Three-dimensional control Slide 24 24 Technology - Inspections and Tests Chemical Laboratory Plating thickness control Lacquering thickness control Plating baths analysis and control pH and temperature measurements Slide 25 25 Photos from ATZ factory Slide 26 26 ATZ factory TUPAI Group Slide 27 27 TUPAI factory Slide 28 28 Slide 29 29 Slide 30 30 Slide 31 31 Slide 32 32 Slide 33 33 Contacts TUPAI Apartado 3099 Raso de Paredes 3754-901 gueda PORTUGAL Phone+351. 234 612 600 Fax +351. 234 625 125 www.tupai.pt