1 STEP 1 Check the Records 2 STEP 2 General Appearance Poster 2 minute inspection.pdf · of last...

1
Gilson, Inc. World Headquarters I 3000 Parmenter Street I P.O. Box 620027 I Middleton, WI 53562-0027 USA Tel: (1) 800-445-7661 or (1) 608-836-1551 I Fax: (1) 608-831-4451 Gilson S.A.S. I 19, avenue des Entrepreneurs I BP 145, F-95400 Villiers-le-Bel, FRANCE Tel: (33-1) 34 29 50 00 I Fax: (33-1) 34 29 50 20 www.gilson.com I [email protected] I [email protected] I [email protected] • Push button • Adjustment knob Tip ejector button Tip-ejector Connecting nut Friction ring Tip-holder (Shaft) PIPETMAN DIAMOND ® tip Volumeter display (Counter) Thumbwheel (Fine volume adjustment) Use the serial number to identify the pipette and to determine its age Check laboratory records for the date of last servicing Operating-rod - bent ? - corroded ? Dropped Lengthy immersion in corrosive liquid for decontamination Lengthy exposure to corrosive vapors Autoclaving changed the appearance and function (the body must not be autoclaved) Tip-ejector - corroded ? - broken ? Lengthy immersion in corrosive liquid for decontamination Lengthy exposure to corrosive vapors Repeated blows Lengthy immersion in corrosive liquid for decontamination Lengthy exposure to corrosive vapors STEP 1 Check the Records STEP 3 Check Functions STEP 4 Leak Test STEP 5 Disassembly - Reassembly STEP 2 General Appearance Letter A B C D E G H J K L M N P Q R S T U W X Y Z Year 1984 / 2006 1985 / 2007 1986 / 2008 1987 / 2009 1988 / 2010 1989 / 2011 1990 / 2012 1991 / 2013 1992 / 2014 1993 / 2015 1994 / 2016 1995 / 2017 1996 / 2018 1997 / 2019 1998 / 2020 1999 / 2021 2000 / 2022 2001 / 2023 2002 / 2024 2003 / 2025 2004 / 2026 2005 / 2027 Letter A B C D E G H J K L M N Month January February March April May June July August September October November December Irregular movement hitching, due to damage to the friction ring No displacement bent operating rod Jerky movement corroded, dirty or scratched piston No adjustment autoclaving Incorrect volume setting Misindexing; pipette adjustment screw has been incorrectly reassembled No movement broken return spring Improper fit not tight enough Can’t disassemble corrosion Tip-holder - leak ? Tip - leak ? LT800434E - © Copyright 2011 Gilson S.A.S. RCS 397 566 860 000 29 - POINTVIRGULE 03 44 23 48 48 Body (Handle) P1000 to P10mL P2 to P200 Procedure Possible causes Operating-rod 1 Fit PIPETMAN DIAMOND® tip 2 Set volume at maximum (i.e. nominal volume) 3 Pre-rinse by aspirating and dispensing water, several times 4 Aspirate water 5 Hold the pipette in the vertical position for 20 seconds 6 For P2 to P200, re-immerse in the test liquid; fluid level in tip should remain constant 7 Observe if a drop or a leak appears at the orifice of the tip Large volume adjustment 1 Set volume at maximum (i.e. nominal volume) assessing the movement of the friction ring 2 Activate the push-button to test movement during aspirate and dispense strokes Volumeter adjustment 1 Go through the entire range. The settings should correspond to the pipette’s useful volume range (minimum to nominal volume) Tip-ejection system 1 Fit tip and depress tip-ejector button 2 Observe function of tip-ejector 3 Disassemble tip-ejector To avoid losing or damaging fragile parts, reassemble the pipette immediately Be sure to respect the correct order of parts: the piston seal should always be positioned before the O-ring Note: You should never disassemble the body (handle) of the pipette Volumeter - dial alignment ? - clarity of numbers ? Tip-holder - physical or chemical damage ? Before 1984 G 80 12345 Month Year Production number Jan. 1984 - Dec. 2005 G 10369 H Month Production number Year After January 2006 A A 50001 Month Production number Year Procedure Possible causes End of tip-holder may be scratched/damaged (mechanical or chemical) Improper fit Use of non-Gilson tips Organic solvent, vapor pressure Disassembly Reassembly Checked point Possible causes Piston Seal and O-ring damaged (mechanical damage or chemical attack) Piston surface corroded, scratched or damaged 1 Eject the tip 2 Pull the tip-ejector down 3 Unscrew the connecting nut 4 Separate the handle from the bottom part 5 Remove the piston from the tip-holder Check these 1 3 4 5 2 Check these e World Pipetting Standard!

Transcript of 1 STEP 1 Check the Records 2 STEP 2 General Appearance Poster 2 minute inspection.pdf · of last...

Page 1: 1 STEP 1 Check the Records 2 STEP 2 General Appearance Poster 2 minute inspection.pdf · of last servicing operating-rod - bent ? - corroded ? ... STEP 1 Check the Records STEP 3

Gilson, Inc. World Headquarters I 3000 Parmenter Street I P.O. Box 620027 I Middleton, WI 53562-0027 USATel: (1) 800-445-7661 or (1) 608-836-1551 I Fax: (1) 608-831-4451

Gilson S.A.S. I 19, avenue des Entrepreneurs I BP 145, F-95400 Villiers-le-Bel, FRANCETel: (33-1) 34 29 50 00 I Fax: (33-1) 34 29 50 20

www.g i l son . com I s a l e s @ g i l s o n . c o m I s e r v i c e @ g i l s o n . c o m I t r a i n i n g @ g i l s o n . c o m

• Push button

• Adjustment knob

Tip ejector button

Tip-ejector

Connecting nut

Friction ring

Tip-holder(Shaft)

PIPETMAN DIAMoND® tip

Volumeter display

(Counter)

Thumbwheel(Fine volume adjustment)

Use the serial number to identify the pipette and to determine its age

Check laboratory records for the date of last servicing

operating-rod - bent ? - corroded ?

• Dropped • Lengthy immersion

in corrosive liquid for decontamination

• Lengthy exposure to corrosive vapors

• Autoclaving changedthe appearance and function (the body must not be autoclaved)

Tip-ejector- corroded ? - broken ?

• Lengthy immersion in corrosive liquid for decontamination

• Lengthy exposure to corrosive vapors

• Repeated blows• Lengthy immersion

in corrosive liquid for decontamination

• Lengthy exposure to corrosive vapors

STEP 1 Check the Records

STEP 3 Check Functions STEP 4 Leak Test STEP 5 Disassembly - Reassembly

STEP 2 General Appearance

LetterABCDEGHJKLMNPQRSTUWXYZ

Year1984 / 20061985 / 20071986 / 20081987 / 20091988 / 20101989 / 20111990 / 20121991 / 20131992 / 20141993 / 20151994 / 20161995 / 20171996 / 20181997 / 20191998 / 20201999 / 20212000 / 20222001 / 20232002 / 20242003 / 20252004 / 20262005 / 2027

LetterABCDEGHJKLMN

MonthJanuary

FebruaryMarchAprilMayJuneJuly

AugustSeptember

OctoberNovemberDecember

• Irregular movement hitching, due to damage to the friction ring

• No displacementbent operating rod

• Jerky movementcorroded, dirty or scratched piston

• No adjustmentautoclaving

• Incorrect volume settingMisindexing; pipette adjustment screw has been incorrectly reassembled

• No movementbroken return spring

• Improper fitnot tight enough

• Can’t disassemblecorrosion

Tip-holder- leak ?

Tip - leak ?

LT80

0434

E -

© C

opyr

ight

201

1 G

ilson

S.A

.S.

RCS

397

566

860

000

29

- PO

INTV

IRG

ULE

03

44 2

3 48

48

Body(Handle)

P1000 to P10mL

P2 to P200

Procedure Possible causes

operating-rod

1 Fit PIPETMANDIAMOND® tip

2 Set volume at maximum (i.e. nominal volume)

3 Pre-rinse by aspiratingand dispensing water, several times

4 Aspirate water

5 Hold the pipette in the vertical position for 20 seconds

6 For P2 to P200, re-immerse in the test liquid; fluid level in tip should remain constant

7 Observe if a drop or a leak appears at the orifice of the tip

Large volume adjustment

1 Set volumeat maximum (i.e. nominal volume) assessing the movement of the friction ring

2 Activate the push-button to test movement during aspirate and dispense strokes

Volumeter adjustment 1 Go through the entire

range. The settings should correspond to the pipette’s useful volume range (minimum to nominal volume)

Tip-ejection system 1 Fit tip and depress

tip-ejector button

2 Observe function of tip-ejector

3 Disassemble tip-ejector

To avoid losing or damaging fragile parts, reassemble the pipette immediately

Be sure to respect the correct order of parts: the piston seal should always be positioned before the O-ring

Note: You should never disassemble the body (handle) of the pipette

Volumeter - dial alignment ? - clarity of numbers ?

Tip-holder - physical or chemical

damage ?

Before 1984

G 8 0 1 2 3 4 5Month Year Production number

Jan. 1984 - Dec. 2005

G 10369 HMonthProduction numberYear

After January 2006

A A 5 0 0 0 1Month Production numberYear

Procedure Possible causes

• End of tip-holder may be scratched/damaged (mechanical or chemical)

• Improper fit

• Use of non-Gilson tips

• Organic solvent, vapor pressure

Disassembly Reassembly

Checked point Possible causes

Piston Seal and o-ring damaged (mechanical damage or chemical attack)

Piston surface corroded, scratched or damaged

1 Eject the tip

2 Pull the tip-ejector down

3 Unscrew theconnecting nut

4 Separate the handle from the bottom part

5 Remove the piston from the tip-holder

Check these

1

3 4 5

2

Check these

The World Pipetting Standard!