1 SOFTWARE FOR DESIGN OF COLD STORAGE FOR FRUITS AND VEGETABLES Paper No. CSBE 08-114 RAJARAMMANNA...
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Transcript of 1 SOFTWARE FOR DESIGN OF COLD STORAGE FOR FRUITS AND VEGETABLES Paper No. CSBE 08-114 RAJARAMMANNA...
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SOFTWARE FOR DESIGN OF COLD STORAGE FOR FRUITS AND VEGETABLES Paper No. CSBE 08-114
RAJARAMMANNA NITHYA Dr. ALAGUSUNDARAM
July14, 2008
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Outline…• Introduction
• Objectives
• Background
• Methodology
• Result & Conclusion
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Introduction• India is an “Agricultural Country”
• Second largest producer of Fruits and Vegetables
• Only 2%is processed commercially
• 20-50% Post harvest losses
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IntroductionWhat should be done? Proper preservation methods (a) Reducing the rate of respiration (b) Preservatives (c) Control/Modified atmosphere storage (d) Cold Storage
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Cold storage in India
• 3443 cold storages in India
• 10.35 MT capacity • India produces 32 MT fruits & 71 MT
vegetables
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Objectives
• To develop a software for the technical design of a cold storage for fruits and vegetables
• To calculate total cooling load and cost economics of cold storage
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Background• Working of Cold Storage
• Water requirement
• Electricity
• Labor
• Transportation
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Source: http://www.google.ca/search?hl=en&q=refrigeration+effect&meta
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Apple
Apple
Apple
Apple
Apple
Working of Cold Storage
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Methodology
• Development of Software Visual basic 6.0• User friendly
• No chance of mystification
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Cooling Load
• Striking a balance between heat gain and heat remove
• Four major source of heat gain (a) Building (b) Field load (c) Respiration (d) Service load
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(a) Heat transfer through wall, ceilings and floor
kJ/s
)( 0 iTTAUQ
Where:A = Area of the wall, ceiling, and floor (m2)
U = Over all heat transfer coefficient kJ /s m2 K
Ti = Internal temperature (C)
To = External temperature (C)
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kJ /s
Where:Q = Rate of heat transfer (kJ /d)
Cp = Specific heat of the product (J /kg K) t = Chilling time (d)m = Mass of the product (kg)
Tz = Desired final product temperature (oC)
Tj = Entering product temperature (oC)
(b) Heat gain from product
t
TzTjmCQ p )(
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(c) Heat given out by bulb
Q = Number of bulbs * W * (UF) * (AF) kJ/s
Where:UF = Use factor is 0.5 for industries
AF = Allowance factor is 1.25 for fluorescent tubes
W = Wattage of bulb used, i.e., 65 W
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(d) Heat generated by labour working
kJ/snSHGQ Where:
n = Number of people working in cold storage
SHG = Sensible heat gain per person, 1500 kJ
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(e) Heat given out by the power equipments
141.3746 skJefficiencyMotor
HpinmotorofrangePowerQ
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Total refrigeration required
1
1
5.3
kJs
kJsinremovedheatTotalrequiredionrefrigeratTotal
1 Ton of refrigeration = 3.5 kJ /s
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Working of Software
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Working of Software
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Working of Software
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Constants used
• 1 ton of refrigeration removes 3.5 kJ of heat per second
• Ammonia (NH3) is the only refrigerant taken
• Ammonia R40 is selected
• 1 ton of refrigeration = 0.97 Hp (R40 ammonia)
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Result• Total cooling load
• Heat emitted by the products
• Heat transfer through walls, roofs and floors
• Heat emitted by light, labour, and lift
• Total electric charge per day
• Number of labours needed
• Amount of ammonia utilized
• Final cost of civil and electrical works
• Total income and expense per day
• Pay back period in years
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Conclusion• Can get idea about design, construction & cost
economics
• Accurate and reliable cooling load and cost calculation
• Need not entirely depend on construction and design engineers
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Limitations
• Can hold only 50 t
• Fruits (apple, orange, banana, pineapple, and grape)
• Vegetables (tomato, potato, cabbage, carrot, and onion)
• Ammonia R40 is the only coolant used in this design.
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INDIAN COUNCIL OF AGRICULTURAL RESEARCH
SHANMUGANATHAN COLD STORAGE, TRICHY, TAMIL NADU, INDIA
DR. DIGVIR S JAYAS, UNIVERSITY OF MANITOBA
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Acknowledgements
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THANK YOU…
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