1 Series F4P 1/4 DIN Process and Temperature Controllers.
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Transcript of 1 Series F4P 1/4 DIN Process and Temperature Controllers.
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Series F4P 1/4 DIN Process Series F4P 1/4 DIN Process and Temperature Controllersand Temperature Controllers
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Watlow’s Next Generation Styling
Series F4P TemperatureSeries F4P Temperatureand Process Controllerand Process Controller
Series 97 Matching Series 97 Matching 1/16 DIN Limit 1/16 DIN Limit ControllerController
Series V4T 1/4 DIN Series V4T 1/4 DIN Temperature ControllerTemperature Controller
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F4P Focus MarketsF4P Focus Markets
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FurnaceFurnaceand Ovenand Oven Applications
Heat Treating Kilns Autoclaves Foundry & Metal
Processing
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Electronic Electronic Components Components and Assemblyand Assembly
Semiconductor processing equipment
Electronic assembly equipment
Test Equipment
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Packaging and Packaging and SealingSealing
Box Sealing Shrink Wrapping Blister Packing
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Other FocusOther FocusIndustriesIndustries Applications
Analytical Instruments
Pulp and paper processing
Petrochemical processing
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The most important selection factor following quality and reliability when selecting a temperature controller is ease of use.
Ease of UseEase of Use
Source:1997 VDC Worldwide Market Report for Industrial
Electronic Temperature Controllers
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Enhanced Display and KeypadEnhanced Display and Keypad
Control programming made easy through advanced technology Icons for international applications Read-at-a-glance process display Full message prompting
of operation and setup
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Primary process display Large 5-digit, 7-segment display
0.562” (14.3mm) display digit height F or C, degree, and decimal point indication
Operations display 4 line X 20 characters per line High definition back lit LCD
Wide viewing angle
F4 Operator InterfaceF4 Operator Interface
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6 Operator interface keys Rubber key switch with tactile feel
Four navigational keysParameter and value selection
“i” information keyToggle for help
Dedicated Auto/Manual operation key
F4 Operator InterfaceF4 Operator Interface
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Discrete LED Indicators Control output indication Alarm active indication Communications activity Auto/Manual operation indication
F4 Operator InterfaceF4 Operator Interface
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Advanced Hardware Advanced Hardware FeaturesFeatures 20 MHz operation, 16-bit
processor NEMA 4X, IP 65 sealed front
panel Shallow 4” (101mm) overall
case depth FLASH memory for field
software update
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High strength injection molded case 3.85 “ (97.8mm) behind panel depth
Ergonomic design styling Compatible with Series 96 & 97 limit
NEMA 4X, IP 65 front panel seal Convenient 4 screw installation brackets
F4 Industrial Design FeaturesF4 Industrial Design Features
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Touch safe wiring termination Removable for wiring convenience Accepts 12 to 22 gauge wires Positive latching feature
Connection integrityWithstands equipment vibration
F4 Industrial Design FeaturesF4 Industrial Design Features
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Loaded With Standard Loaded With Standard Hardware FeaturesHardware Features 3 universal analog inputs 3 universal analog inputs
(2 & 3 optional)(2 & 3 optional) TC, RTD, process (no DIP TC, RTD, process (no DIP
switches)switches) 4 digital inputs (standard)4 digital inputs (standard)
Control functionsContact closure or DC voltage
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Modular Hardware Inputs and OutputsModular Hardware Inputs and Outputs Field replaceable input and output
modules Dual control outputs
Reverse/Direct or Off Linear or time proportioned Switched dc/open collector,
SSR, process
Alarms (2 standard) Process, deviation, rate
2 A mechanical relays
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Leading the Way in CommunicationsLeading the Way in Communications
Serial communications standard EIA 232 & EIA 485
hardware interfaces MODBUS protocol 9600 and 19,200 baud
Allows in field software updates
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Hardware FeaturesHardware Features Retransmit outputs
2 optional Current or voltage
Process, set points,% power
Universal power supply 85 to 265 vac/vdc, 50 to 60 hz Optional 24 to 28 vac/vdc
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Performance SpecificationsPerformance Specifications Operating range
0 to +65C
Calibration accuracy 0.1% of span, +/- LSD
(whole digit)
Sensor update rate 20 Hz, 50 ms, Input 1 10 Hz, 100 ms, Input 2
and Input 3
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Input to Output IsolationMinimumMinimum
500 Vac/Vdc500 Vac/Vdc
between blocksbetween blocks
F4 Hardware ArchitectureF4 Hardware Architecture
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Agency ApprovalsAgency Approvals UL, c-UL 916 listed
User replaceable input and output modules
European CE conformity EN 50082-2, immunity standard EN 50081-2, emission standard EN 61010-1 low-voltage
directive, safety
NEMA 4X, IP 65 front panel seal
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Software ArchitectureSoftware Architecture
Main PageMain Page
Operations PageOperations Page
Setup PageSetup Page
Factory PageFactory Page
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Software ArchitectureSoftware Architecture “Guided” setup & programming
Guided configuration Presents a sequence of parameter
choices needed to complete a functional configuration
Full unabbreviated text Uses full text messages, not cryptic
parameter and configuration names
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Software Software OperationOperation Context
sensitive help
Toggle the “Information” key
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Process Value Process Value Bargraph Bargraph DisplaysDisplaysView both Output 1A and 1B in graphical format
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Programming Programming A User-Named A User-Named AlarmAlarmSelect first line to change
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Programming Programming A User-Named A User-Named AlarmAlarm
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Programming Programming A User-Named A User-Named
AlarmAlarm
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Programming Programming A User-Named A User-Named
AlarmAlarmSelect alarm on Output 1
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Programming Programming A User-Named A User-Named
AlarmAlarm
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Programming Programming A User-Named A User-Named
AlarmAlarm
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Programming Programming A User-Named A User-Named
AlarmAlarmEnter “VENT OPEN” to name output
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Programming Programming A User-Named A User-Named
AlarmAlarmSave change, output naming complete
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Programming Programming A User-Named A User-Named
Alarm AlarmReturn to normal operations display with “Vent Open” status displayed
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Function naming Optional, up to 10 characters
Better operator recognition
Enter Alarm Name:
Alarm 1
Adjusts Character
Selects Character
Enter Alarm Name:
Alarm 1
Adjusts Character
Selects Character
F4 Software ArchitectureF4 Software Architecture
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Pop up verification displays Lets the user know when the F4 software is
storing changes in Non Volatile Memory
Save Setup Changesor restore Values? Restore Save
Save Setup Changesor restore Values? Restore Save
F4 Software ArchitectureF4 Software Architecture
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Main PageMain Page
Display key control parametersUp to 16 customer programmable control parameters
•Set points, alarms, errors, % power •Inner loop set point (cascade control)•Bar graphs/set point and process
Gateway to controller configuration
Main Page____Go to OperationsGo to SetupGo to Factory
Main Page____Go to OperationsGo to SetupGo to Factory
F4 Software ArchitectureF4 Software Architecture
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Operations PageOperations Page
Auto tune PID control parameter values
Edit PID crossover points
Digital set points
Alarm set points
Main Page____>Go to OperationsGo to SetupGo to Factory
Main Page____>Go to OperationsGo to SetupGo to Factory
F4 Software ArchitectureF4 Software Architecture
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Setup PageSetup Page
Controller functional configurationSystem settings
PID units, F or C, auto tune SP, sensor failure, open loop, transfer power levels
Inputs; analog and digital Outputs; control, alarm, communications, retransmitCustom main page; selections
Main Page____Go to Operations>Go to SetupGo to Factory
Main Page____Go to Operations>Go to SetupGo to Factory
F4 Software ArchitectureF4 Software Architecture
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Factory PageFactory Page
Set lockoutChange password
DiagnosticsDate code, software revisions, etc.
Calibration data
Main Page____Go to OperationsGo to Setup>Go to Factory
Main Page____Go to OperationsGo to Setup>Go to Factory
F4 Software ArchitectureF4 Software Architecture
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Open or closed loop operationAutomatic, closed loop control
Control action responds to differences in set point valueand process value
Manual, open loop operationControl actions responds to manual changes to the controller output power levels.
F4 Temperature/ProcessF4 Temperature/Process Standard OperationStandard Operation
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F4 Temperature/ProcessF4 Temperature/Process Standard OperationStandard Operation
Five heat cool PID sets Four crossover points
programmable in the operations menu
Crossover based on set point or process value
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F4 Temperature/Process F4 Temperature/Process Standard OperationStandard Operation
Auto/manual control operation Manual to auto transition
Based on the last set point Based on set point tracking (reverse bumpless)
Auto to manual operation System menu choices for heat/cool transfer power levels
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F4 Temperature/Process F4 Temperature/Process Standard OperationStandard Operation
Single or multi-point offset feature Single-point
Linear across entire operating span
Multi-point (10 points and offset values) Points can be positioned anywhere over the entire
operating span -19999 to 30000 Offset values are +/- 1000 units/degrees Offset values are linearly interpolated between points
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F4 Temperature/Process F4 Temperature/Process Standard OperationStandard Operation
Digital set point feature Four namable set points
Activated via the four digital inputs Set point values are entered in the operations menu Set point name and value appear on the main page Values can not be adjusted from the main page Digital set points have priority over local set point
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F4 Temperature/Process F4 Temperature/Process Standard OperationStandard Operation
Additional features Process outputs
Duplex 4 to 20 mA, 20 to 4 mA
Ramp to set point Ramp on start up/ramp on set point
Square root input linearization
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F4 Temperature/Process F4 Temperature/Process Standard OperationStandard Operation
Additional features Custom messages
4 user definable up to 50 characters Activated by digital inputs Displayed in main page
Tuning feature Auto tune for heat only, cool only or heat and cool
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Main PageMain Page
Displayable optionsLocal or digital (namable) set pointBar graphs
Set point, process value, output % power valueTune status, active PID setDigital input status
F4 Temperature/Process F4 Temperature/Process Standard OperationStandard Operation
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Temperature/Process Controller
F4P X - X X X A - X X X XPower Supply
Output 1A
Output 1B
Control Operation(Standard or Enhanced)
Language Option
Auxiliary Retransmit
English, GermanSpanish, French
RG DisplaysCustom Options
Creating a Part NumberCreating a Part Number
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F4P Feature SummaryF4P Feature Summary
F4P single channelF4P single channel Single channel PID
controller 1 universal analog input 4 digital event inputs EIA232/485 comms 2 alarm outputs
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Reasons to BuyReasons to Buy Usability
High definition display
Information key Guided set Up
and programming
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Reasons to BuyReasons to Buy Reliability
ISO 9001 manufacturing
Three year warranty
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Reasons to BuyReasons to Buy Performance
Control accuracy Extensive feature set Exhaustive life &
qualification testing Availability
4 day lead-time
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Reasons to BuyReasons to Buy Support
Local sales specialists
Applications engineering support
Rapid field returns department
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Series F4P 1/4 DIN Process Series F4P 1/4 DIN Process and Temperature Controllersand Temperature Controllers