1 Securefold 50kg - P C Henderson€¦ · Securefold 50kg Fitting Instructions ... SF7-50 SF7-50...
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Securefold 50kg Fitting Instructions for top hung exterior folding doors SYSTEM CAPACITY Maximum leaf height- 3300mm Maximum leaf weight- 50kg Maximum leaf width- 1000mm Maximum leaf thickness- 35-68mm On systems using door leaves that are narrow and thick and the hypotenuse is more than the door width x 1.004 then a risk of camming exists (see diagram 12). *For doors between 35-44mm an alternative to the Securefold flushbolt is required. **For thicker or thinner doors please contact PC Henderson Technical Department [email protected] SF1-50 SF2-50 SF7-50 SF7-50 SF4-50 SF7-50 SF2-50 SF4-50 SF1-50 SF1-50 SF9 SF4-50 SF2-50 Diagram 1 Diagram 2 Diagram 3 INSIDE OUTSIDE Diagram 4 H ENDERSO N 1 ALTERNATIVE ALUMINIUM THRESHOLD SF94T SUPPLIED BY PCH - COMES COMPLETE WITH 94P AND ENDCAPS AND IS PREDRILLED FOR DRAINAGE. REFER TO PAGE 9 JAMB CAP GASKET JAMB CAP IN LINE WITH TRACK 212 140 JAMB CAP IN LINE WITH TRACK TRACK 180 47 43 45 TRACK FIXING (NOT BY PCH)
Transcript of 1 Securefold 50kg - P C Henderson€¦ · Securefold 50kg Fitting Instructions ... SF7-50 SF7-50...
Securefold 50kgFitting Instructions for top hung exterior folding doors
SYSTEM CAPACITYMaximum leaf height- 3300mm Maximum leaf weight- 50kgMaximum leaf width- 1000mm Maximum leaf thickness- 35-68mm
On systems using door leaves that are narrow and thick and the hypotenuse is more thanthe door width x 1.004 then a risk of camming exists (see diagram 12).*For doors between 35-44mm an alternative to the Securefold flushbolt is required.**For thicker or thinner doors please contact PC Henderson Technical [email protected]
SF1-50
SF2-50
SF7-50 SF7-50
SF7-50
SF4-50
SF2-50SF4-50SF1-50
SF1-50
SF2-50
SF7-50 SF7-50
SF7-50
SF4-50
SF2-50SF4-50SF1-50
SF1-50
SF9
SF4-50 SF2-50
Diagram 1
Diagram 2
Diagram 3
INSIDE OUTSIDE
Diagram 4
HENDERSON1
ALTERNATIVE ALUMINIUM THRESHOLD SF94T SUPPLIED BY PCH - COMES COMPLETEWITH 94P AND ENDCAPS AND IS PREDRILLEDFOR DRAINAGE. REFER TO PAGE 9
JAMB CAP GASKET
JAMB CAP IN LINE WITH TRACK
52
212
140
39
JAMB CAPIN LINE WITH TRACK
TRACK 180
47
43 45
TRACK FIXING(NOT BY PCH)
PIVOT SET KITSF1-50
SF9(OPTIONAL)
INTERMEDIATEHANGER SET KITSF4-50
END HANGER SET KITSF2L-50SF2R-50
PREPARATIONSF1-50 - Pivot Assembly SetSF2R-50 - End Hanger Set Right HandSF2L-50 - End Hanger Set Left HandSF3-50 - Hinge Set with HandleSF4-50 - Intermediate Hanger SetSF5-50 - Hinge Set Inward OpeningSF6-50 - Hinge Set Offset Inward OpeningSF7-50 - Hinge Set Offset Outward OpeningSF8-50 - Rebated End Hanger MeetingSF9 - Pivot Hinge for Doors Over 2200mm High (Optional)SF10-50 - Face Fix Handle (Optional)
Diagram 5
Diagram 6
SF1-50SF1-50SF2L-50SF2L-50 SF1-50SF1-50SF1-50SF1-50 SF4-50SF4-50SF4-50
SF1-50SF1-50 SF1-50SF8-50 SF1-50 SF1-50SF1-50 SF8-50SF4-50SF2R-50SF4-50
SF1-50SF1-50 SF1-50SF1-50 SF1-50SF1-50 SF4-50 SF4-50SF2L-50SF4-50SF4-50
SF2L-50SF1-50SF2L-50 SF1-50SF1-50 SF4-50 SF4-50SF4-50 SF4-50SF4-50
SF1-50 SF1-50SF2R-50 SF1-50SF1-50 SF1-50 SF4-50 SF4-50SF1-50 SF4-50SF2R-50
SF8-50 SF1-50 SF1-50 SF1-50SF1-50 SF1-50 SF1-50 SF4-50 SF8-50SF2L-50SF4-50
SF1-50 SF1-50 SF1-50SF1-50 SF1-50 SF1-50 SF4-50 SF4-50SF2R-50SF4-50SF4-50
SF1-50 SF2R-50SF1-50
SF6-50 SF6-50 SF6-50 SF6-50 SF5-50
SF6-50 SF6-50 SF6-50 SF5-50 SF6-50 SF5-50 SF6-50
SF7-50 SF7-50 SF7-50 SF3-50 SF7-50 SF3-50 SF7-50
SF3-50 SF3-50 SF7-50 SF3-50 SF7-50 SF7-50 SF3-50
SF3-50 SF3-50 SF7-50 SF7-50 SF7-50
SF7-50 SF7-50 SF7-50 SF7-50 SF3-50
SF5-50 SF5-50 SF6-50 SF6-50 SF6-50
SF5-50 SF5-50 SF6-50 SF5-50 SF6-50 SF6-50 SF5-50
SF2R-50 SF1-50 SF4-50 SF4-50SF4-50SF4-50SF4-50
2
=
=
10mm LESS THANDOOR THICKNESS
Preparing the opening
Ensure the opening is square and all load bearing areas are suitable for the weight of the system. Take particular care to ensure there issufficient strength in the structure above the opening to take the concentrated weight of the doors, when in the open stacked position.The Securefold system provides 10mm of horizontal and vertical adjustment. Use a plumb line to ensure that the centre line of the trackand the centre line of the channel are offset by 19mm.
Preparing the door frame
Diagram 7
Diagram 8
Diagram 9
Diagram 10
3
AQ21BSEAL
AQ63BSEAL
AQ63BSEAL (CUTAROUNDHINGES)2.7
7.5
66
11
3
122.7
Preparing the door leaves
Door leaf width calculation1. Decide how many door leaves you want in the opening.2. Add together all the 3mm clearances required between door leaves and the jambs (there will be one more than the number of door
leaves). This is the total clearance figure.3. Measure the finished opening width (W) and deduct from this the total clearance figure.4. Divide this new figure (finished opening width minus total clearance) by the number of doors to produce the actual door width. (N.B.
all doors with the Securefold system are the same width).
For example: For a 4 door leaf system with a finished opening width of 2345mm the door leaf width would be 2345mm minus (5x3mm)divided by 4 (number of door leaves) = 582.5mm.
Door leaf height calculationLeaf height = finished opening height (see diagram 7) minus 61mm.
Diagram 11
Diagram 12Door sealsPrepare the door leaves to accept the AQ63B seal.
If the hypotenuse (Hy) is greater than the doorwidth (W) x 1.004 then a risk of camming exists.
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PREPARING THE DOOR LEAF
AT THE JAMB BETWEEN DOOR EDGES
Hy
W
ADD 10mm TOWIDTH OF ENDHANGER LEAFFOR REBATE
SF8-50 MeetingDoor Set
SF2L-50 EndHanger DoorSet (Left)
SF2L-50 EndHanger Door
Set (Left)
SF2L-50 EndHanger Door
Set (Left)
SF2R-50 EndHanger DoorSet (Right)
ADD 10mm TOWIDTH OF EACHLEAF TO CREATEREBATE
Diagram 13
Meeting doorsUse the SF8-50 set for 2+2 rebated timber doorconfigurations. For all other configurations useSF2L-50 (left hand) or SF2R-50 (right hand) endhanger sets. For kit handing refer to diagram 6.
KIT SF1-50KITS SF3-50, SF5-50,SF6-50 & SF7-50
SF9
KIT SF4-50 KITS SF2L-50,SF2R-50 & SF8-50
7.5mm check In for SF1, SF2 and SF8
Door hardware positioning
End door leaf preparation
7.5mm check in for SF1-50, SF2-50 and SF8-50
Diagram 14
Diagram 15
5
Door hardware attachment
Diagram 16
6
2 WHEEL ASSEMBLY
SIDE THRUST BEARING
FIXING SCREW (6 OFF)
HANGER BODY
COVER (SLIDE)
WASHER
HANGER BOLT
CHECK INFOR SF9
Ø 3mm PILOTHOLES
Kit SF8-50 Kit SF4-50
Kit SF2L-50(or SF2R-50)Kit SF1-50
BOTH SCREWS MUST BEFITTED UNDER THE COVERS OF
ALL THE END HINGES
IMPORTANT
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SF1-50 SF7-50 SF4-50
INSTALLATION
1. Ensure that you have all the required parts. Unpack thecomponents and identify the parts. Lay the parts on theground in the same configuration as they will be wheninstalled. It is recommended that a light smear of generalpurpose grease is applied to all bolts prior to assembly.
2. Cut the track to the required length and pre-drill forfixings in accordance with diagram 17. Please note that theextra fixings are required where the doors stack together.
3. Cut the channel to the required length and fit in the sill.Drill drainage holes (see diagram 1).
4. Remove all the wheel assemblies and pivot block fromthe hanger and pivot bolts, and disassemble top pivotblock assembly.
5. Slide the wheel assemblies and track pivot block intothe track in the correct order, orientation, and positionand fix the track in position. Reassemble top pivot blockassembly (see diagram 18).
6. Remove the bottom pivot assembly and guide rollerassembly (see diagram 19). Disassemble the bottom pivotassembly.
7. For installation, assemble leaves in pairs via the hinges.To improve the ease of installation pre-drill pilot holes forall hinge parts. Fit kits SF1-50, SF7-50, SF4-50 and SF9(optional) to first pair of leaves. Please ensure all 5 screws are fixed per end hinge.
8. Screw the bottom anchor of the bottom pivot assemblyto the base of the channel 11mm from the jamb. Pleasenote, the screw nearest the end of the bottom anchor isclosest to the jamb (see diagram 20). Reassemble the pivotassembly leaving the clamping screws loose (see diagram 24).
9. Suspend pairs of leaves by engaging top pivot andhanger bolts using 5mm allen key supplied (see top ofdiagram 19).
10. Attach the bottom pivot and guide assembly to theirrespective hinges, adjust the bottom pivot side platesposition so that it engages with the hinge bolt. Tightenpivot and guide strap bolts (see diagram 21).
11. Lift the next pair of leaves into position and supporttheir weight by screwing the hanger strap bolt into thehanger wheel assembly and fixing the second and thirdleaves together.
12. Continue this procedure until all leaves are fitted.
Diagram 17
Diagram 19
Diagram 18
Diagram 20
BOTTOM ANCHOR
CHANNEL
TOP PIVOT SECURING BLOCK
PIVOT SECURING BLOCK HEXBOLTS
PIVOT CAM
PIVOT ADJUSTER
PIVOT CLAMP PLATE
ADJUSTMENT LOCK OFFBOLTS
JAMB
Diagram 21
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Diagram 22
Diagram 23
Diagram 24
ADJUSTMENT
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ADJUSTMENT
CLAMP SCREW
BOTTOM ANCHOR
JAMB SIDE
BOTTOM SIDEPLATE
CLAMP SCREW
CLAMP SCREW
CLAMP SCREW
ADJUSTMENT CAM
ADJUSTMENT CAM
LOCKING HANGERGRUB SCREW
ON INSIDE OF DOOR
INSIDE
SF4-50 ILLUSTRATED.SAME METHOD OFADJUSTMENT APPLIEDTO SF1-50, SF2L-50,SF2R-50 AND SF8-50.
LOCKING PIVOTGRUB SCREW
ON INSIDE OFDOOR
Height Adjustment (± 3mm)
1. Close leaves and adjust the door height to achieve anequal gap between the top of the leaves and the track(a 9mm gap is recommended). (see diagram 22).
2. Once the adjustment is complete use the allen key totighten the locking hanger grub screw until secure.
Lateral Adjustment
1. With the unit still in the closed position, slide the set ofleaves towards the jamb to obtain the desired gapbetween the jamb and the pivot door. A gap of 3mm isrecommended using the adjustment cam. Once inposition tighten the clamp screws. (see diagram 24).
2. Fold the leaves and adjust the bottom side plate usingthe allen key provided so that the gap between the doorand the jamb is the same over the full length of the door.
3. Tighten the two clamping screws to lock the side plateto the bottom anchor.
4. Once the pivot door is in the correct position insertand tighten the locking pivot grub screw from the insideposition. (as shown in diagram 23)
CARE AND MAINTENANCE
To provide years of trouble free operation, it isrecommended that the track is kept free from dirt anddebris. Periodically replace the general purpose grease onall bolts. To prolong the appearance of the exposed hingeparts, it is recommended they are periodically washedwith soap and water. Maintenance is required on allcomponents including stainless steel to validatemanufacturers warranty. For further maintenance detailsplease refer to our website, www.pchenderson.com.
INSIDE
(All dimensions in mm)P C Henderson Limited, Durham Road, Bowburn, County Durham DH6 5NG, UK. Web: www.pchenderson.comUK Customer Services Department: Tel: +44 (0)191 377 7345 Fax: +44 (0)191 377 3116 Email: [email protected] Department: Tel: +44 (0)191 377 7346 Fax: +44 (0)191 377 0755. Email: [email protected] all technical queries email our Technical Department: [email protected]
Part No: 230000Issue 3 - December ber 2015
