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    Process Safetyand Environmental Protection 9 9 ( 2 0 1 6 ) 110

    Contents lists available at ScienceDirect

    Process Safety and Environmental Protection

    journal homepage: www.elsevier .com/ locate /psep

    Effective utilization of tracer gas in characterization

    of underground mineventilation networks

    Guang Xua,, Edmund C. Jongb, Kray D. Luxbacherb,c, Harold M. McNaird

    a Western Australian School of Mines, Curtin University, Kalgoorlie 6430, WA, Australiab Virginia Center for Coal and Energy Research, Blacksburg, VA 24060, United Statesc Virginia Tech, Department of Mining and Minerals Engineering, School of Engineering, Blacksburg,

    VA 24060, United Statesd

    Virginia Tech, Department of Chemistry, Blacksburg, VA 24060, United States

    a r t i c l e i n f o

    Article history:

    Received 23 June 2015

    Received in revised form 15

    September 2015

    Accepted 1 October 2015

    Available online 22 October 2015

    Keywords:

    Tracer gas

    Underground mine ventilation

    Gas chromatography

    Evacuated gas sampler

    CFD modeling

    Experimental optimization

    a b s t r a c t

    Tracer gases are an effective method for assessing mine ventilation systems, especially

    when other techniques are impractical. Based on previously completed laboratory and field

    experiments, thispaper discussessomecommon andchallenging issuesencountered when

    using tracer gases in underground mines. The discussion includes tracer release methods,

    sampling and analysis techniques. Additionally, the use of CFD to optimize the design of

    tracer gas experiments is also presented. Finally, guidelines and recommendations are pro-

    vided on the use of tracer gases in the characterization of underground mine ventilation

    networks. This work has informed the practical use of tracer gases in mines, and this body

    ofknowledge is expected to contribute to more efficient and more common use of tracer

    gasesby mineengineers, which willallowforbetter characterizationof mineventilationsys-

    tem andimproved safety. Thefindings canalso be used when using thetracer gastechnique

    in the evaluation of atmospheric environment and air quality investigation in buildings.

    2015 The Institution of Chemical Engineers. Published by Elsevier B.V. All rights reserved.

    1. Introduction

    Ventilation is a fundamental to the engineering of under-

    ground mines because it has considerable effects on health

    and safety. Measurements of airflow underground are usu-allycarriedoutusingtraditional instrumentationsuchas vane

    anemometers,hot-wireanemometers, pitottubes, and smoke

    tubes.However, these methods arenotpracticalunder certain

    circumstances in an underground mine. Examples include

    the measurement of recirculation and leakage, flow in inac-

    cessible zones, and flow with very low velocities. Sometimes

    traditional instrumentation fails to provide accurate results.

    For example, in a study that investigated jet fan effectiveness

    in dead headings, tracer gas results were found to be more

    accurate than theresultsofsmoke tubes (Timko andThimons,

    1982). Therefore, tracer gas techniques are a valuable tool for

    Corresponding author. Tel.: +61 8 90886113.E-mail addresses: [email protected], [email protected](G. Xu).

    accurately measuring airflow in situations where traditional

    methods cannot be employed and providing information to

    characterize underground mine ventilation.

    The tracer gas technique is a useful and versatile tool

    for studying mine ventilation systems with a long history ofapplication. The Bureau of Mines (Thimons and Kissell, 1974)

    conducted a series of tracer gas tests using sulfur hexafluo-

    ride SF6 and proved the usefulness of tracer gas techniques in

    measuringrecirculation, air leakage, airflowin large cross sec-

    tion, lowflow velocity, andtransit air time. Grenier et al. (1992)

    used tracer gases to analyze the spread of dust in a fluorspar

    millingplant. Theresults indicatedthat tracer gases behave in

    the same physical manner as respirable dust and can be used

    to find patterns in dust movement within a ventilation sys-

    tem. Tracer gas has been accepted bythe mining industry as a

    viableventilation survey tool. More examples that used tracer

    http://dx.doi.org/10.1016/j.psep.2015.10.0010957-5820/ 2015 The Institution of Chemical Engineers. Published by Elsevier B.V. All rights reserved.

    http://www.sciencedirect.com/science/journal/09575820http://www.elsevier.com/locate/psepmailto:[email protected]:[email protected]://localhost/var/www/apps/conversion/tmp/scratch_7/dx.doi.org/10.1016/j.psep.2015.10.001http://localhost/var/www/apps/conversion/tmp/scratch_7/dx.doi.org/10.1016/j.psep.2015.10.001mailto:[email protected]:[email protected]://crossmark.crossref.org/dialog/?doi=10.1016/j.psep.2015.10.001&domain=pdfhttp://www.elsevier.com/locate/psephttp://www.sciencedirect.com/science/journal/09575820
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    2 Process Safetyand Environmental Protection 9 9 ( 2 0 1 6 ) 110

    gas to investigate various ventilation problems can be found

    in Timko and Thimons paper (Timko and Thimons, 1982).

    Compared to the uses of tracer techniques in under-

    ground mine, these techniques are wildly used in the

    atmosphere studies and environmental monitoring applica-

    tions (Vanderborght and Kretzschmar, 1984). Pekney et al.

    (2012)useda perfluorocarbontracer thatwasinjected together

    with CO2 to monitor the leakage of the carbon sequestrationtechnology. Connan et al. (2011) evaluated two computation

    models for the prediction of atmospheric dispersion by com-

    paring them to a SF6 tracer study. Belalcazar et al. (2009, 2010)

    used tracer gas and CFD modeling to study the road traffic

    emission factors (EFs), and showed that it is possible to esti-

    mate the EFs from tracer studies.Jayaraman et al. (2006) used

    tracer gas in an indoor space experiment for the purpose of

    evaluating the accuracy of different CFD models. As most of

    these studies can also be related to the problems in the mine

    environment, it is evident that the tracer gas technique has

    great potential in the research of mine safety and health.

    An ongoing research project that involves the selection of

    novel tracer gases for mine ventilation, the development of

    a methodology to use tracer gases and computational fluid

    dynamics (CFD) modeling to analyze, predict, and confirm the

    underground ventilation status together with the location of

    the damage, and finally validate the developed methodology

    in thelaboratoryandinthefield are currentlybeingconducted

    at Virginia Tech. Details of this work have been published in

    severalforums (Jong et al., 2012; Pattersonet al., 2010; Xu et al.,

    2013, 2015).

    The focus of this paper is to provide some useful findings

    for the use of tracer gas based on authors experience and

    practice. As this research progressed it was evident that there

    are few resources in the literature that provide the practical

    aspects ofconductingtracer gasstudies inmines.Someessen-

    tial aspects of the tracer gas technique are discussed as well

    as new findings and recommendations, and studies in the lit-

    erature are referenced as well. Using CFD modeling to design

    tracer gas experiments is also presented in this paper. Some

    modeling examples are provided to illustrate how CFD can

    help to determine the optimized tracer release and sampling

    locations, the release rate and duration, and eventually help

    to achieve desired results. Tracer gas experiments are time

    and resource consuming in underground mines, the findings

    and recommendations provided in this paper can be used by

    other researchers and industries for the design of tracer gas

    experiments more efficiently with less trial and error.

    2. Tracer gas techniques

    2.1. Choices oftracers

    Sulfur hexafluoride (SF6) is a widely accepted standard tracer

    gas that has been used in mine ventilation studies. It was

    first used in the building ventilation system sixty years ago

    (Dick, 1950) and has been widely used for ventilation analy-

    sis both in buildings and underground mines (Kennedy et al.,

    1987). SF6 is non-toxic (Lester and Greenberg, 1950), and the

    Occupational Safety and Health Administrations (OSHA) Per-

    missible Exposure Limit (PEL) andtheAmerican Conference of

    Governmental IndustrialHygienistss (ACGIH)ThresholdLimit

    Value (TLV) for SF6 is 1000ppm (OSHA, 1993). The amount

    of SF6 released to a mine is generally much less than either

    the PEL or TLV limit. SF6 can be detected accurately using

    gas chromatography (GC) in concentrations as low as parts

    per trillion. It is also odorless, colorless, chemically and ther-

    mally stable, and not found in the natural environment. It is

    not measurably adsorbed on sandstone and coal. These are

    all desirable properties as a tracer gas (Thimons and Kissell,

    1974). There are a wide range of applications of SF6 in under-

    ground mines,including the study of ventilation recirculation,

    fan effectiveness, and flow rates estimation (Thimons et al.,

    1974;Thimons andKissell, 1974), themeasurementof airleak-

    ageand dust control effectiveness (Timkoand Thimons, 1982),

    themeasurement of turbulentdiffusion (Arpa et al., 2008), the

    study of methane control (Mucho et al., 2000), and the appli-

    cation of SF6 to characterize underground mine ventilation

    systems after emergency (Xu et al., 2013, 2015). Some alter-

    native gases have also been used as mine ventilation tracers,

    such as nitrous oxide and helium. However, because they are

    not easily detected, large amounts need to be released thus

    causing transportation problems and difficulty in achieving

    stable flows (Kennedy et al., 1987).

    It has long been realized that multiple tracer gases can

    add flexibility to ventilation surveys in many ways. Multiple

    gases notonly allowthe release of different tracers atdifferent

    points without increasing the number of collected gas sam-

    ples, but also provide more information because the source

    of each tracer in one sample can be identified and air flows

    in different zones can be investigated simultaneously with

    multiple tracers. Once a tracer is released to the mine, it may

    take days to weeks for the tracer background to be reduced

    to a level that will not affect the next test. However, if mul-

    tiple tracers are available, a different tracer can be used to

    conduct another test right after the previous test. Although

    the advantages are apparent, the use of the multiple tracer

    technique is still not common in underground mines. One

    key requirement for identifying other tracer gases is that the

    gas should be measurable by the same method being used

    for SF6, which is the most commonly used tracer gas. SF6 is

    commonly analyzed by GC, so it would be better if the other

    tracers were able to be analyzed by the same GC method.

    Using thesame GCmethod, theadditional tracers shouldhave

    similar sensitivity to SF6 as well as be able to be separated

    from SF6. Kennedy et al. (1987) investigatedsixFreons that are

    promisingcandidatetracer gases.They found that only Freon-

    13B1 (CBrF3) and Freon-12 (CF2Cl2) were within two orders of

    magnitude of the sensitivity of SF6 when analyzed using a

    GC with an electron capture detector. The other four Freon

    gases were several orders of magnitude less sensitive. CBrF3and CF2Cl2were tested in the field and it was concluded that

    they perform well as mine ventilation tracer gases and are

    comparable toSF6. Battermanetal. (2006)usedhexafluoroben-

    zene (HFB) and octafluorotoluene (OFT) for indoor ventilation

    tracers. However, those two tracers were not simultaneously

    analyzed with SF6. Have used propane (C3H8) as a tracer gas

    to evaluate the ventilation system of a full face tunnel bor-

    ing machine, but pointed out that it cannot be used in coal

    mines (Stokesand Stewart, 1985). Patterson, (2011) researched

    the selection of novel tracer gases that can be used in mines

    together with SF6. Freon 14(CF4), C3F8, and PMCH(C7F14) were

    tested on different columns using various GC methods. CF4and C3F8 were found to have much less sensitivity than SF6on the tested columns, with similar retention times to SF6.

    PMCH was reportedto beanappropriatetracer ifused together

    with SF6. A GC protocol was developed that can be used to

    analyze SF6 and PMCH concurrently on an HP-AL/S capil-

    lary column. One drawback of the protocol is the long 18min

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    Process Safety and Environmental Protection 9 9 ( 2 0 1 6 ) 110 3

    Fig. 1 Different flow meters.

    analysis time,which process canpotentiallybe optimizedand

    shortened.

    In summary, as for the choice of tracers in underground

    mines, SF6 is no doubt the best choice. CBrF3, CF2Cl2, andPMCH (C7F14) can be used together with SF6. CBrF3and CF2Cl2have both been successfully used in a mine. PMCH is a novel

    underground mine tracer gas. The authors research group is

    developing method to apply it as additional tracer that can be

    used together with SF6.

    2.2. Tracer gas release technique

    Accurate and precise release of tracer gas is critical to con-

    ducting a rigorous study; there must be high confidence in

    the mass or rate of gas released to the system in order to

    achieve meaningful analysis of results. In the application of

    mine ventilation, the release methods also need to be reason-

    ably portable and easy to operate. There are two commonly

    used tracer gas release techniques: pulse-injection, which is

    based on the injection of a short duration of tracer gas, and

    constant-injection, which is based on the continuous injec-

    tion of tracer gas. Pulse-injection is easier and quicker to

    deploy, butrequires a large numberof measurementsto define

    the resultant curve. Continuous injection is advantageous in

    allowing evaluation of airflow stability (Stokes and Kennedy,

    1987).

    Tracer gases can be released in a controlled manner using

    various methods. For pulse injection, a known mass of tracer

    gas in a balloon or syringe can be used and injected to the

    mine. Or directly release tracer gas from a pressurized con-

    tainer and determine the weight loss of the container after

    release. For example,in a studyconductedby Widiatmojo etal.

    (2015) using tracer gas to investigate theairdispersion charac-

    teristic in underground mine ventilation, tracer gas (SF6) was

    releasedin balloons, andthemass of tracer gaswas measured

    by the weight difference after and before the balloons were

    filled. An example of using a syringefor pulse injection can be

    found (Stokes and Kennedy, 1987). However,it is hard for these

    methods to release in a controlled rate. Flow meters and per-

    meation tubes serve as more accurate controlled rate tracer

    gas release methods, and they can be used for both pulse and

    constant injection.

    Soap bubble flow meter (Fig. 1A), rotameter (Fig. 1B), and

    electrical flow meter (Fig. 1C) are commonly used flow meters

    that can be used to measure and to control the flow rate.

    The soap bubble flow meter measures the flow rate of tracer

    release, but accessory instruments are needed to control the

    flow rate of gas. For gases contained in a compressed gas

    bottle, a two stage regulator is often attached to the bottle.

    Capillary tubing may be used to connect the regulator and

    the soap bubble flow meter adding more resistance to achievebetter gas flow control. The two stage regulator controls and

    maintains the delivery pressure to the flow meter as long

    as gas tank pressure is greater than the delivery pressure.

    Selecting different capillary tubing and adjusting the delivery

    pressure affects the flow rate. The described setup provides

    flow stability unaffected by atmospheric pressure (Grenier

    et al., 1992).

    Variable area flow meters, also known as rotameters,

    provide a different set of controls. The design is based on the

    variable area principle and indicates as well as controls the

    rate of flow. Positioned vertically, the gas flow lifts the float in

    the flow tube. For a constant flow rate, the float will be at a

    stationary position, which corresponds to a point on themea-surement scale that indicates the flow rate. The flow rate can

    bechangedby adjustingthedelivery pressure ormanipulating

    the valve on the flow meter. Although a specific meter can be

    purchased for a certain gas, the air flow meters are the most

    commonly found in the market. The air flow meter can be

    used for other gases with a correction factor provided by the

    manufacture.

    An electrical mass flowcontroller canbe used to accurately

    control the release quantityof a tracer. Using a mass flow con-

    troller, the flow rate can be adjusted using the digital control

    panel. It requires minimal adjustment to achieve the desired

    flow rate compared to the other types of flow meters.

    The permeation device is a commonly used tracer releasesource for volatile compounds. The basic concept is to seal

    a certain amount of tracer in an impermeable tube with per-

    meable material at one end (as shown in Fig. 2). The emission

    ratecanbe determined byweighingthe prepared tube at inter-

    vals of several days until equilibrium is reached. Theemission

    rate is relativelystableif the temperature is constant (Mailahn

    et al., 1989). Dietz and Cote (1982) described a perfluorocar-

    bon (PFT) source in which a known mass of PFT is injected

    Fig. 2 Schematic of a permeation device.

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    4 Process Safetyand Environmental Protection 9 9 ( 2 0 1 6 ) 110

    into a fluoroelastomer plug and crimped in a metal shell. PFT

    will diffuse from the end of the plug at a known rate that is

    inversely proportional to the square root of time for the emis-

    sion of the first 5060% of the original amount of PFT.Johnson

    et al. (2007) described the preparation of a permeation device

    they used for continuous and constant release of SF6. It was

    constructed from brass rod, Teflon, a frit, and a swaglok nut.

    Although their design was not used in a mine tracer test, the

    method can be used for the release of SF6 and other tracer

    gases in mines. Batterman et al. (2006) described an updated

    methodfora constant injectiontechniquewith miniaturePFT

    sources. The method was shown to be reliable for measuring

    indoor air exchange rates. The source was a diffusion con-

    trolled release of saturated vapor in the headspace of a PFT

    liquidcontainer.A diffusiontube was insertedinto theseptum

    that sealed a glass vial partially filled with PFT. The emis-

    sion rate was evaluated using a Fickian diffusion model and

    tested by experimentation. The described sources mentioned

    above can be easily modified for a wide range of applications.

    For possibly application of the permeation device to mine

    ventilationcharacterization,Jong et al., (2015b)designed a per-

    meation plug release vessel (PPRV) for the release of PMCH.

    The PPRV was made of an aluminum cylinder and plugged

    with and oversized VMQsilicone plug. The release rate was

    found to be constant, which was governed by a function of

    temperature and plug thickness. The predicted release rate

    was proved to be accurate though normal variations of baro-

    metric pressure and insignificantly impacted by the PMCH fill

    level. This design was later tested in both a laboratory con-

    trolled turbulent environment (Jong and Luxbacher, 2015) and

    an underground longwall mine (Jong et al., 2015a), in which it

    was proved to be applicable to underground ventilation appli-

    cations including long-termleakage and gob flow monitoring.

    Thepermeationdevice hasthe advantagesof rapidsetup, ease

    ofuse, anddeployment inpreviously restrictedareas, andthus

    has great application potentials.

    2.3. Tracer gas sampling methods

    There are two categories of gas sampling methods: collecting

    samples for laboratory analysis and collecting samples for

    immediate analysis (Peach and Carr, 1986). The first category

    is commonly used in underground tracer gas studies, which

    includes gas sampling bags, hypodermic syringes, and evacu-

    ated containers.

    Gas sampling bags have been successfully used for a

    number of years to collect gas samples and make gas stan-

    dards. Gas sampling bags are available commercially and

    come in a variety of sizes and shapes, and are made from

    a number of materials, such as PVC (polyvinyl chloride) or

    Tedlar (polyvinyl fluoride). One needs to pay special attention

    to the material of the sampling bag because the sampled

    gas may be reactive, adsorptive, absorptive, or diffusive with

    the bag materials (Peach and Carr, 1986). There are many

    applications of using gas sampling bags for collecting gas and

    vapor samples (Schuette, 1967). It usually requires a pump

    to inject gas into the bag, so it is not a very convenient tool

    for dynamic gas sampling. Kennedy et al. (1987) tested the

    tightness of TEDLAR gas sampling bags and no detectable

    degradation of gas samples was found in a 24h period. The

    storage time is typicallyno more than 24h, so analysis should

    be conducted as soon as possible,unless storage experiments

    indicate a longer storage time.

    Hypodermic syringes satisfy most underground sampling

    requirements. Syringes are inexpensive, easy to carry, and

    hard to break.However, their short storage time restricts their

    use. For example, in one study, gases such as carbon diox-

    ide are lost rapidly due to permeation (Freedman et al., 1975).

    It is standard practice to fill and evacuate the syringe twice

    before drawing so that the gas left in the syringe does not

    contaminate the gas sample. The syringe can be sealed witha vinyl cap (Grenier et al., 1992). The tightness of hypoder-

    mic syringes have been tested by Kennedy et al. (1987). In the

    study, six syringes were filled with certain concentrations of

    SF6, CBrF3, and CF2Cl2, and left for 24h. The concentrations

    did show a significant reduction, with a loss of 0.51% for SF6,

    2.53%forCBrF3, and 6% for CF2Cl2. These syringes wereemp-

    tied and refilled with the same standard gas, left for another

    24h, and tested again for the tracer gas content. The loss of

    tracer was reduced to half of the original percentage after the

    first filling. This indicated that the loss was not only due to

    permeation through the walls or leaks in the seals but also

    due to adsorption of the tracer onto the syringes. Like samp-

    ling bags, samples generally should be analyzed on the same

    day they are taken.

    Vacutainers have long been used for sampling mine gases.

    A Vacutainer is an evacuated glass or plastic tube-shaped ves-

    sel and is capped with a self-sealing rubber septum. Such

    containers are commonly used to take blood samples. The

    advantages of Vacutainers are that they are small, light-

    weight, economical, convenient, and simple to use (Peach

    and Carr, 1986). The Bureau of Mines officially adopted the

    Vacutainers fortaking mine gassamplesbecause they arecon-

    venient and can obtain consistent results (Freedman et al.,

    1975). Freedman et al. (1975) tested the 10ml Vacutainers for

    usein mines. In their study, a device was described which can

    evacuate up to 56 Vacutainers to a few millimeters of pres-

    sure. It was found that for stored gas samples, CO2 shows

    substantial loss in concentration over the 41 days due to per-

    meation. TheCO concentration levelgradually increased up to

    50ppm over time in factory supplied or completely evacuated

    Vacutainers. This phenomenon is unexplained. They recom-

    mended that the storage of evacuated Vacutainers should not

    exceed 1 to 2 months if low levels of CO can cause interfer-

    ence. If precise CO2 level is of interest in collected samples,

    the analysis should be done within 1 week after samples are

    taken.

    The 10ml Vacutainer was also chosen as the sampling

    method for our experiments. These evacuated containers are

    not completely evacuated at the time purchased and a small

    amountof gas (air) is still present. However, thecontainersare

    evacuated to a fixed anddesignated pressure (Bush, 2009). The

    factory evacuation is designed to draw 10ml of blood. Prelim-

    inary tests indicate they draw 9.5 ml of water. The left three

    Vacutainers in Fig. 3 illustrate this result. It was noted that

    the capability of drawing water to be reduce slowly with time.

    The actual Vacutainer capacity measured by water displace-

    ment is 12.9ml. Therefore, the Vacutainers were re-evacuated

    in the laboratory to improve the sampling accuracy. The right

    threeVacutainers in Fig. 3 show theresultof laboratory evacu-

    ation, whichimprovedthecapabilityof Vacutainersof drawing

    12.5 ml of water. This means 0.4 ml of air is left in each Vacu-

    tainer, which is 3.1% of the actual capacity. This will make

    the measured gas concentration 3.1% less than the actual gas

    sample concentration, but it is acceptable for most tracer gas

    analysis purposes.

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    Process Safety and Environmental Protection 9 9 ( 2 0 1 6 ) 110 5

    Fig. 3 Vacutainers factory evacuation and laboratory

    evacuation.

    Vacuum Pump

    Needle

    Vacuum Gauge

    Ball ValveVacuum Tube

    PVC Pipe

    Fig. 4 Evacuation apparatus schematic.

    The evacuation system used in the laboratory is shown in

    Fig. 4. Basically it is a vacuum pump connected to several nee-

    dles so that several Vacutainers can be evacuated at a time.

    Vacutainers are inerted onto each of the needles through theseptum for about 30s, and need to be pulled off very slowly,

    which allows enough time for the septum to re-seal for a

    high quality evacuation. Each needle connected to the sys-

    temneeds to be replaced after about 5 Vacutainerevacuations

    since it will dull and hard to penetrate the Vacutainer septa.

    The re-evacuated Vacutainer shelf life was test by water

    displacement over a period of 8 weeks. Several Vacutainers

    were re-evacuated on day 0 using the above mentioned appa-

    ratus. These Vacutainers were used later on different days to

    test the shelf life. Its capacity change with time is shown in

    Fig. 5. Each dot on this figure is an averaged value of three

    Vacutainersthat wasre-evacuatedonday0.Thefigureshowed

    that the capacity does not have obvious change in the first 5weeks, but dropped more than two percent from week 6 to 8.

    This result suggests that, for a better sampling precision, the

    Vacutainers should not be prepared (re-evacuated) more than

    one month before taking samples.

    95%

    97%

    99%

    101%

    103%

    105%

    0 7 14 21 28 35 42 49 56 63

    Percentage

    Time (Days)

    Fig. 5 Re-evacuated Vacutainer capacity changewith time.

    93.8%

    96.9%96.6%

    97.9%

    96.8%

    96.5%96.9% 97.1%

    90.0%

    91.0%

    92.0%

    93.0%

    94.0%

    95.0%

    96.0%

    97.0%

    98.0%

    99.0%

    100.0%

    0 1 2 3 4 5 6 7 8

    PercentageoftheA

    ctualSampleConcentration

    Sample Time (s)

    Concentration in Vacutainer

    Expected Concentration

    Fig. 6 Vacutainer sample time.

    Although theVacutainer storage time is promising, an offi-

    cial time has not been reported in the literature. An attempt

    to test its storage time for SF6was conducted during a month

    period and no obvious SF6concentration changes were found.However, the method used introduced significant amounts of

    systematic errors that are difficult to control and quantify.

    The Vacutainer sample time was also studied to determine

    how fast the gas sample will fill the Vacutainers. The sample

    time is defined as beginningwhen the rubber septum is punc-

    tured bya needleendingwhenthe needle is removed fromthe

    septum. This is important, especially for dynamic sampling,

    because it determines the minimum sampling interval. As in

    the previous test, for each test, three samples were taken and

    the average concentration was used to compare with other

    results. The test results are shown in Fig. 6. Given adequate

    time for the Vacutainer to draw sample, the expected concen-

    tration in the Vacutainer should be about 96.9% of the actualconcentration, as mentioned before. The 96.9% concentration

    level is marked in the dashed line in Fig. 6. As can be seen, the

    concentration in the Vacutainer reached the expected level

    with sampling times longer than 2 s. Variations exist which

    are likely due to error during Vacutainer evacuation and GC

    manualinjection.Therefore,for the10 mlVacutainer, the least

    sample time is recommended to be 2 s. Dynamic SF6samples

    were successfully taken every 5 s during 8min period in our

    underground tracer tests. In each 5 s, Vacutainer takes sample

    for 3s and 2s are needed for changing to a new Vacutainer.

    This is the fast minimum sampling interval we can achieve if

    only one people takes samples manually.

    2.4. Analysis oftracer gas

    There are two main techniques for determining gas concen-

    trations: infrared spectroscopy (IR) and gas chromatography

    (GC). This paper focuses on the GCmethod which is one of the

    most widely used analytical techniques for gas samples due

    to its selectivity and sensitivity. A wide range of compounds

    can be analyzed through the proper selection of columns and

    detectors.

    Gas chromatographs need to be calibrated over its

    operating range to quantitatively measure a certain gas

    concentration. Thus, tracer standards are needed for the cal-

    ibration. The standards can be prepared in the laboratory or

    purchasedas a certified mixture.To make thestandards in the

    laboratory, a gas-tight syringe can be used to inject a small,

    known quantity of tracer into a known volume of air or ultra-

    pure nitrogen in a sealed container. An example of one of

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    Fig. 7 Glass bulb for tracer gas standard preparation.

    these containers is shown in Fig.7. With both valves open, thiscontainer can be flushed using ultra-pure nitrogen and filled

    with it after both valves closed. To prepare standards for trace

    concentrations, a serial dilution technique can be used. Serial

    dilutions are completed by withdrawing a measured quantity

    of the mixture prepared in the first step and injecting it into

    another container. The procedure can be repeated until the

    desired concentration is achieved. This method is time con-

    suming and errors can be introduced at each stage of dilution.

    Although this method can be used to produceuseable calibra-

    tion curves, thepurchased certified gas standards can provide

    better accuracy and repeatability (Leonard et al., 1984).

    Split injection is a widely used injection technique for GC

    analysis. It automatically reduces the sample size to preventthecolumnfrom overloadingbyallowingonly a fraction of the

    sample enters the column. This fraction is defined as a split

    ratio.A split ratio of 20:1 indicates that onepart of the sample

    entersthe columnand20 partsexit theGC systemthroughthe

    split vent (McNair and Miller, 1998). Theoretically, this means

    1/21 of the total sample is analyzed. Again, theoretically, this

    makes it possible to compare two results with the same GC

    method but with different split ratio. For example, a sample

    analyzed with a split ratio of 50:1 could be corrected to 20:1 by

    multiplying a factor of 51/21. However, this split ratio calcula-

    tion was found to be inaccurate due to the mechanical nature

    of the splitting control. Fig. 8 shows the measured results of

    the sameSF6sample with different split ratiobutallcorrectedtothe split ratio of20:1. Ascan beseen, thiscorrection method

    fails to provide accurate results. Although the accuracy of the

    split on different GC machines may vary, it is recommended

    that a single split ratio is chosen and that corrections to the

    data based on split ratio are avoided.

    Since this correction methodis notalways reliable, thesplit

    ratio should be held constant for all calibration standardsand

    gas samples. A calibration curve is used to quantify the con-

    centration in collected samples. To create a calibration curve,

    theanalysis concentration range needs to be determined first,

    and then start from a reasonable injection amount and split

    ratio for the calibration. It is better to inject the highest con-

    centration standard first to make sure the column will notbe overloaded. If it is overloaded, increase the split ratio or

    reduce the amount of injected sample. Afterward, inject the

    lowest concentration standard to ensure that the concentra-

    tion is above the detection limit; otherwise, the split ratio

    needs to be decreased or a larger amount of sample needs

    to be injected. After the injection volume and split ratio are

    determined, theseparameters need tobekept thesameforthe

    rest of thestandards andtest samples that use this calibration

    curve.

    3. The use ofCFD model for tracer gasdesign

    Tracer gas experiments are time consuming, especially if they

    are conducted on a trial and error basis. Careful planning will

    ensure meaningful data collected efficiently. CFD modeling is

    a powerful tool that can be used for experimental design. This

    tool cansubstantially reducetheeffort that is expended in the

    field. In CFD modeling,tracers canbemodeled in severalways.

    Thetwomost common methods are the two species transport

    model or definition of a user defined scalar to model tracers.

    Parameters can be easily changed in the CFD model, such asthe location and the release amount. This provides detailed

    information to achieve the desired results, which can help

    with the tracer gas experiment design. This section focuses

    on the discussion of the determination of some parameters

    using CFD modeling in the characterization of underground

    mine ventilation networks.

    One important parameter is that the expected concentra-

    tion in collected samples needs to be within the detection

    range of the GC. It is known that the concentration decreases

    as the distance between the sampling and release location

    increases. If these locations have been determined, the tracer

    gas release rate and duration can be used to determine the

    concentration level.The release rate is the most sensitive parameter that influ-

    ences the concentration. Fig. 9 shows the SF6 concentration

    profile results provided by one of the studies conducted by

    theauthors. Thescenario modeled was a belt entry connected

    with a crosscut entryshownin Fig. 12. Thereleaselocationis in

    thecrosscut and is denoted as Release Point1.The sampling

    location is 190 m away from the crosscut and is downstream

    from thevelocityinlet in thebelt entry. SF6was releasedunder

    different rates for 1 min in the CFD model. As can be seen in

    Fig. 9, the basic shape of the concentration profile will not

    change by changing the release rate, but the profile is taller

    under larger release rate. The result can be used to find an

    optimized release rate that can produce a tracer concentra-tion profile, which can be reasonably analyzed by GC or other

    instruments.

    154%

    135%

    100%

    77%

    63%53%

    0%

    20%

    40%

    60%

    80%

    100%

    120%

    140%

    160%

    SR 10:1 SR 15:1 SR 20:1 SR 30:1 SR 50:1 SR 100:1

    PercentageoftheActualConcentration

    Split Ratio

    Measured Concentration Corrected to 20:1Split Ratio

    Actual Concentration

    Fig. 8 Same samplemeasured with different split ratio comparison.

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    0

    50

    100

    150

    200

    250

    300

    0 50 100 150 200

    SF6con

    centration(ppm)

    Time after tracer release

    9 L/min

    30 L/min

    200 L/min

    Fig. 9 Tracer concentration profile under different release

    rate.

    0

    2

    4

    6

    8

    10

    12

    14

    50 70 90 110 130 150 170 190 210 230 250

    SF6Concentr

    ation(ppm)

    Time after release (s)

    Release 10 s

    Release 30 s

    Release 1 min

    Release 2 min

    Fig. 10 SF6 concentration profile under different release

    duration (Xu et al., 2015).

    The release duration also influences theconcentration lev-

    els in collected samples but is not as sensitive as the release

    rate. Under certain circumstances, increasing the release

    duration will not necessarily increase the concentration level.

    In the same CFD model mentioned above, different tracer

    release durations were modeled under the same release rate

    (9L/min). As can be seen in Fig. 10, the 30s release increased

    the concentration level when compared to the 10 s release.

    However, increasing the release duration further, to 1 min

    and 2min, did not increase the concentration level. That is

    because the concentration reached its maximum under the

    fixed release rate and the maximum concentration leveled

    out. Although this is not always the case, the CFD results

    can provide the data that can be used to pre-determine the

    concentration level under certain release duration.

    Another important parameter that CFD can help to deter-

    mine is the shape of the expected concentration profile. The

    farther the sampling location is from the release location, the

    broader and flatter the profile becomes. If the release and

    sampling locations are determined, longer release durations

    can produce broader profiles as well. Fig. 10 shows that the

    concentration profile becomes broader as the release dura-

    tion increasedfrom 10s to2 min. Generally, a broader profileis

    better, especially when the sampling method is not continu-

    ous, such as syringeor Vacutainer sampling. A broader profile

    allows enough samples to be taken to accurately resolve theprofile. If the profile is too narrow, for example it is only 10s,

    but the sampling interval is 5s, only 3 samples maximum

    can be taken within the 10s time. This makes it very hard

    to accurately depict the concentration profile.

    However, in some cases, too broad of a profile will not ben-

    efit the tracer experiment not only because it takes longer for

    sampling, but also because it weakens the profile characteri-

    zation. As indicated from a CFD study presented in (Xu et al.,

    2012), under the normal ventilation scenario, there are four

    flow paths. If the tracer is released for 1 min, the profile is the

    solid line displayed in Fig. 11, which has four peaks and each

    of them represent one flowpath. However, if the release dura-

    tion changes to 30min, the profile is the dashed line shown

    in Fig. 11. It not only requires 30min more sampling time

    to capture the entire profile, but the characterization is also

    not as obvious as before. It is hard to tell that there are four

    flow paths from this kind of tracer profile. In summary, too

    short of a release duration may produce tracer profiles that

    are hard to capture with certain sampling intervals; too long

    of a release duration may weaken the tracer profiles charac-

    terization. CFD modeling can be used to check if the release

    duration is good enough for certain sampling intervals and to

    characterize certain ventilation scenarios.

    Changing the location of tracer release point will not only

    change the profile peak arrival time but also change the pro-

    file shape when the flow feature is complex. For example, in

    the 2D CFD model mentioned before and shown in Fig. 12.

    Two tracer release points were examined in the model: point

    1 is 38m from the door, and point 2 is 2.5m from the door. As

    can be seen in Fig. 13, due to the recirculating flow featured

    in the zone at point 2, the downstream tracer profile not only

    appears later and broader compared to release at point 1, but

    the basic shape is also changed. The profile is much broader

    and has a longer tail. In this case, the basic tracerprofile shape

    is different when released in the same entry but at differ-

    ent locations. The CFDmodel can identify these complex flow

    zones,which provides information that helps to decide where

    to release thetracer andgeta profile that is suitable for certain

    purposes.

    0

    200

    400

    600

    800

    1000

    1200

    1400

    1600

    1800

    0

    50

    100

    150

    200

    250

    0 10 20 30 40 50 60 70 80 90 100 110 120

    SF6

    Concentration(ppb)forRelease30

    min

    SF6C

    oncentration(ppb)forRelease1min

    Flow Time (min)

    Release 1 min

    Release 30 min

    Fig. 11 Tracer profile under different release duration.

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    Fig. 12 Tracer release at different locations (Xu et al., 2015).

    0

    2000

    4000

    6000

    8000

    10000

    12000

    14000

    60 120 180 240 300 360 420

    SF6Concentration(ppb)

    Time (s)

    Release 38 m from the door

    Release 2.5 m from the door

    Fig. 13 Tracer profile under different release location.

    The examples shown above demonstrate that CFDis a very

    powerful tool as an aid for tracer gas experimental design.

    The modeling results canprovide informationfordetermining

    some of the key experimental parameters mentioned above.

    Using these optimized parameters to perform the actual on-

    site experiment can help to avoid the trial and error process

    and obtain the desired results efficiently. However, the CFD

    model requires much more computational power compared

    to other modeling methods, such as network modeling. Using

    a high performance computer for the modeling is a solution

    to reduce computational time. In addition, starting from a 2D

    model can also save time tremendously. Although 2D flow

    is totally different from 3D flow, and the 2D model cannot

    provide as accurate a result as 3D, a 2D model can still provide

    enough information to determine most of the influencingfac-

    tors. After those factors have been determined, using a 3D

    model to validate the 2D model can increase the confidence

    andtheaccuracyof theresults.Finally, in cases where theflow

    regime is notcomplex, andthesampling andcollection points

    relative to the entry cross-section are not considered critical

    to results, network modeling can even be used to understand

    expected results. The advantage of network modeling is much

    lower computational requirements along with less user skill.

    4. Conclusions and discussion

    The tracer gastechnique is a preciseand reliablemethodology

    for characterizing underground mine ventilation networks.

    However, it is time consuming and resource heavy, especially

    when it is based on a trial and error basis. The guidelines

    and recommendations provided in this paper are based on

    the experiences and practices of the tracer gas research con-ducted over the last few years. These recommendations can

    help other researchers and industries to reduce the effort in

    conducting tracer gas experiments.

    Several commontopicsin thetracer gastechniquesare dis-

    cussed.As forthe choiceof tracers,CBrF3andCF2Cl2are found

    to have been successfully used together with SF6 using the

    same GC method. PMCH was also found to be a good tracer

    for use with SF6. However, PMCH has not yet been proven in

    underground mines.

    As for the tracer release techniques, commonly used

    flow meters are discussed and compared. Additionally, tracer

    release by permeation tube is introduced although has yet to

    be used in mines. It may prove to be a promising techniquefor tracer release in mines. These release methods control

    the flow rate differently and can be used to serve specific

    purposes.

    There are several tracer gas sampling methods that have

    been used in mines. Both gas sampling bags and hypodermic

    syringes have a short storage time. Samples taken using these

    methods should be analyzed within 24h. The material of the

    sampling bags could affect its sampling capability for certain

    gas samples. It was reported in the literature that the sample

    loss inthehypodermicsyringesaredueto permeation through

    the walls, leaks in the seals, and adsorption of the tracer onto

    the syringes. Vacutainers have the longest storage time com-

    pared to other sampling methods. However, substantial lossof CO2in stored samples was reported due to permeation. CO

    concentration levels were foundto be graduallyincreasedover

    time in evacuated Vacutainers in one instance. Storage time

    and sample time for SF6 have not been officially reported in

    the literature. An attempt to test its storage time for SF6 was

    conducted during a month period and no obvious SF6 con-

    centration changes were found. However, the method used

    introduced significant amounts of systematic errors that are

    difficult to control and quantify. The minimum sample time

    of the Vacutainers is found to be 2s, however, the minimum

    practical sampling interval for one person sampling manually

    is 5s.

    GC is a commonly used method for tracer analysis. The

    preparation of gas standards in the laboratory was described,

    which can be used to calibrate a GC when a certified gas mix-

    ture isnotavailable. Thecorrection methodfrom oneinjection

    split ratio to another is discussed and found to be inaccurate,

    thus it shouldbe avoidedunlessexperimentsshowit isaccept-

    ably accurate. A procedure was proposed for generation of a

    calibration curve. These guidelines can be used to save time

    and guarantee an accurate GC result.

    CFD modeling can help with the tracer experiment design.

    Examples are presented which illustrate how CFD modeling

    helps to determine the important factors in a tracer exper-

    iment, such as the release rate and duration, the expected

    concentration profile, and the release location. After these

    parameters areoptimized in theCFD model,the trial anderror

    process canbe reduced andthe desired results canbe obtained

    more efficiently. However, for a large scale 3D CFD model, the

    computational time is considerable. Many of the parameters

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    can bestudied usinga 2Dmodel tosave time. Butthe2D model

    cannot provide as accurate result as the 3D model because 2D

    flow is totally different from 3D flow.

    The aim of this work is to provide a practical guide for

    people with technical expertise who want to apply tracer gas

    techniques to mine ventilation. Although many impressive

    applications of tracer gas techniques are available in the lit-

    erature, few, if any sources are available that provide a guide

    use of the method. This method can allow for characteriza-

    tion of the ventilation system from an assessment of leakage

    to the efficiency of designs for gas and dust dilution, and

    provide engineers with additional tools for improving health

    and safety. As tracer gas techniques are wildly used in the

    atmosphere studies and environmental monitoring applica-

    tions, this work can also be useful in these areas.

    Acknowledgements

    This publication was developed under Contract No. 200-2009-

    31933, awarded by the National Institute for Occupational

    Safety and Health (NIOSH). The findings and conclusions inthis report are those of the authors and do not reflect the offi-

    cial policies of theDepartment of HealthandHuman Services,

    nor does the mention of trade names, commercial practices,

    or organizations imply endorsement by the U.S. Government.

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