1...Raw material storage at site of reuse Manufacturing using slag is such that it is unlikely to be...
Transcript of 1...Raw material storage at site of reuse Manufacturing using slag is such that it is unlikely to be...
environmental affairs Department: Environmental Affairs REPUBLIC OF SOUTH AFRICA
RISK ASSESSMENT IN TERMS OF REGULATION 8 OF THE WASTE EXCLUSION REGULATIONS
APPLICANT
WASTE STREAM OR PORTION OF A WASTE STREAM TO BE EXCLUDED FROM THE DEFINITION OF WASTE
BENEFICIAL USEIS
Anglo American Platinum - Rustenburg Platinum Mines Limited
Slag generated in the Smelter by the pyre-metallurgical processing, of PGM Concentrates from a variety of Anglo American Platinum Concentrators
Dust suppression on unsurfaced areas
Abrasive for pneumatic air blasting
• Mining materials o Rock Support (replacement of wood packs) o Insulation o Thin skin liners (rigid and flexible)
• Building materials o Bricks (light and heavy) o Roofing (insulated or plain) o Walling (hollow core and Insulated) 0 castable insulation slabs o Castable !machinable profiles o Aggregate in standard building products o Light building products
f-
• Environmental o Cement foam for thermal or acoustic insulation o Thermal insulation
Road aggregate, surfacing and underburden ---------1
Construction fill
Backfill --- ------------------------1
Mineral fibres
Rock wool
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WASTE GENERATING FACIUTY Polokwane Metallurgical Complex ORFACIUTIES
PHYSICAL ADDRESS OF Palmietfonteln Farm FACILITY OR FACILITIES
Burgersfort Road, Polokwane
GPS CO.QRDINATES OF WASTE NUMBER OF LONGITUDE LATITUDE
GENERATING FACILITY OR CORNERS
FACILITIES 1 29°27' 43.07"E 24°1' 57 .08" s
2 2S028' 8. 7TE 24°1' 57.00' s
3 29°28' 8. 72"E 24°2' 1.69" s
4 29°28' 6.58"E 24°2' 5.2611 s
5 2S028' 8. 7011E 24°2' 7.03" s
6 29~8' 8. 75"E 24°2' 9.42" s
7 I 29°28' 2.81"E 24°2' 15.84" s I
8 2go27' 58. 78"E 24°2' 17.21" s
9 2go27' 58.01"E 24°2' 15.02" s
10 29°27' 43.17"E 24°2' 15.10" s
CONTACT PERSON
NAME Phillimon Mukumbe
ADDRESS Private Bag X4654, Polokwane
EMAIL ADDRESS QhillimonQatsoo. m!Jk!Jmbe@~D9IQ§m§ri!:!an. com
TELEPHONE 082 338 1126
*DETAILED DESCRIPTION OF Concentrate Is fed to two flash dryers that utilise coal-fired, WASTE GENERATING PROCESS fluidized-bed hot-gas gene~tors to produce the hot gas
that will drive off the moisture, leaving a fine bone-dry concentrate as furnace feed. The dry concentrate Is pneumatically transferred to a storage silo before being transferred to the feed bins situated above the furnace. Lime, if required as a flux, may be transferred separately to the furnace feed bin by a pneumatic system.
The concentrate and lime is fed from the feed bins into the electric furnace and concentrate Is melted by energy generated when electric current passes through the electrodes and resistive slag layer. On melting, two
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immiscible phases form: slag matte. Furnace matte, containing the bulk of the base metal sulphides and PGMs, is denser than slag and collects naturally at the bottom of the furnace. Matte is tapped periodically through one of the two matte tap holes into 35-ton refractory-lined ladles, and cast into matte ingots on a casting machine. The cooled matte is discharged onto a concrete slab for cooling and then transferred by frontend loaders to the crushing plant. Slag is tapped from the furnace at temperature of approximately 1 600°C. The slag is sprayed with quenching water thereby granulating it to a particle size varying from 1 0 microns up to 4 mm. The slag is an amorphous glass-like black particle. It has an irregular surface with sharp edges due to the rapid cooling of the molten slag. It has a tendency to form fibre-like particles referred to as 'angel hair'. More than 93% of the slag is over 0.5 mm in size.
The slag that is generated is then conveyed and trucked to the slag pad for storage.
PRODUCTION PROCESS FLOW YES CHART ATTACHED
WASTE CLASSIFICATION HAZARDOUS
IF WASTE IS HAZARDOUS LIST Slag does not represent chronic or acute aquatic toxicity THE HAZARDS OF THE WASTE and is therefore not classified as being Environmentally
hazardous In terms of SANS 10234. Slag is however classified as having a potential health hazard (skin and eye irritant and single organ toxicity if ingested) to workers exposed without appropriate Personal Protective Equipment.
• A process flow chart must be attached to the process description
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RISK ASSESSMENT WITHOUT MITIGAllON
Activity I Risk I Envtror ... ntal .-......ntofRisk I Significance
O.criptlon Receptors Impact Probability Magnitude Duration Scale
Recovery of Deterioration of Direct contact Site workers 2 4 5 1 20 slag from workers health If during handling prolonged dermal stockpile, and the appropriate contact with slag may deposition at Personal lead to skin irritation users storage Protective I through repeated and stockpile Equipment is not frequent exposure. potentially utilised when generating working with Slag Air Site workers 2 6 5 1 24 dust to which and if continuous prolonged, frequent the site exposure and repeated operators are persists, within exposure may lead to exposed on the context that eye irritation an ongoing the density of the and regular slag is such that it basis is unlikely to be
significantly mobilised
Other road users Air Other road users and and communities communities along along the the transportation
Transportation transport route route experiencing between may experience a prolonged dennal 1 4 2 3 9 generator and deterioration of contact with slag may users, health If lead to skin irritation generating repeatedly through repeated and dust exposed for a frequent exposure.
suffiCiently long period, within the Other road users and context that the communities along 1 6 2 3 11 density of the slag the transPOrtation
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Activity Asl88sment of Risk Risk
Description
Environmental I Receptors I
Impact Probability Magnitude Duration I Scale
Raw material storage at site of reuse
Manufacturing using slag
is such that it is unlikely to be significanffy mobilised
If slag is not appropriately stored and runoff managed with the result that
I Site soils and those onto which the slag is washed during rainfall
sediments wash !-----from the stockpile onto adjacent soils and into adjacent water courses
Water courses into which slag is spilled or washed
Slag particulates Air actuated during manufacturing processes using slag, which then come into dermal contact, with a subsequent deterioration in workers' health
route experiencing prolonged, frequent and repeated exposure may lead to eye irritation
Change in soil quality from baseline
4
Workers using slag in products experiencing prolonged, frequent and repeated exposure may lead to 2 eye irritation. Prolonged dermal contact with slag may lead to skin irritation through repeated and frequent exposure.
Storage of Although the • Soil Soil quality change slag at users leach testing from baseline 3 premise underta;;.;.;k;.:;;e;.;.n _ _,o:..:..n::....~.-____ __ ._
4 4 1
I
6 4 2
J
2 5 1
2 1
Significance
36
36
16
21
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Activity Risk Environmental Aas••ment of Rl8k Significance
Duc:riptlon Receptors Probability 1 Magnitude lmpac:t Duration Scale
potentially slag indicates that • Groundwater generating the leachable users leachate fractions are during rainfall below the
Leachate Concentration Threshold 1 of the Nonns and Standards, mobilisation of low concentrations of salts and metals during rainfall may accumulate in the soils underlying the storage site
Although the Groundwater Groundwater quality leach testing change from baseline undertaken on slag Indicates that the leachable fractions are below the 2 6 4 2 24 Leachate Concentration Threshold 1 of the Norms and Standards, mobilisation of low
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--Activity Risk Environmental Assessment of Risk Significance
Description Receptors Impact Probability Magnitude Duration Scale
-~ I
concentrations of salts and metals during rainfall may migrate into the aquifer below the storage site
Although the Surface water Surface water quality leach testing change from baseline undertaken on slag indicates that the leachable fractions are below the Leachate Concentration Threshold 1 of the Norms and Standards, 2 6 -4 3 26 mobilisation of low concentrations of salts and metals during rainfall into runoff that is then discharged to an adjacent water course may increase salt load of the water course
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The following factors and criteria must be used to assess the Impacts of the activities:
Criteria c---
MAGNITUDE (SoverttyL DURATION 1 0 - Very high 5- Permanent (lon9!r than 10 years) 8-H•gh 4- Lona-term (5 to 10 vears)
'6- Moderate 3- Medium-term (12 months to 5_yeara} 4 - Low 2 - Short-term (0 to 12 months) 2 -Minor 1 - Immediate
SCALE PROBABILITY (Ukellhood) 5 -International 5- Definite --4 - National 4 - HJghlv probable 3-Reqional 3 - Medium probability 2-Local 2 - Low orobabifi tv 1 ·Site only 1-Im bable 0-None 0-None
Magnitude Magnitude measures the size of the impact
Duration Duration refers to the lifetime of the impact I.e. how long it will last
Scale The scale refers to the extent of the Impact.
Prob•blllty The probability refers to the chance of Impact to occur. The potential impact could be most likely to occur, unlikely,
etc.
Assessment of Significance of imoact
Significance rating of the potential Impacts illustrates the importance of the Impact itself. The size of area affected by pollution may be extremely high but the significance of this effect is dependent on the concentration or level of pollution in that area. In order to determine the signifiCance of impact, the following method was used:
Significance Points (SP) =(Magnitude+ Duration+ Scale) x Probability
The values of SP are then ranged as follows: Rlltlng O.Crtptlon
SP>80 Indicates high An impact which could Influence the decision about whether or environmental not to proceed with the activities regardless of any possible slgnifJCance mitigation.
SP30- Indicates moderate An Impact or benefit which is sufficientJy important to require eo environmental management and which could have an Influence on the
significance decision unless it Is mitigated. SP<30 Indicates low Impacts with little real effect and which will not have an Influence
environmental on or require modification of the activities. significance
+ Positive Impact An impact that is likely to result in positive consequences/effects
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1, ~~ LiC3\·'~ ~T\--1. hereby declare that I have read the completed the Risk Assessment form and hereby confirm that the information is to the best of my knowledge true and correct.
Furthermore, I declare that I am fully aware of my responsibilities in terms of the Waste Exclusion Regulations, and that failure to comply with these Regulations may constitute an offence in terms of the National Environmentai.Management: Waste Act, 2008 (Act 59 of 2008).
Applicant (Full names)
~EZ.U't'\VG,: \~~ Designation ---------------------
Signature --T-- -''r------------------"-....___J
$)..-, ~\.olo.C...\.A.1T '2-tl~ 5- .Jc>MA~~.I/.v..£.4 Date--- -------Place
Date Received
Decision Taken Authorised I Not Authorised (provide reasons)
Reference Number
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environmental affairs Department: Environmental Affairs REPUBLIC OF SOUTH AFRICA
RISK MANAGEMENT PLAN IN TERMS OF REGULATION 10 OF WASTE EXCLUSION REGULATIONS
APPLICANT
I SOURCE(S) OF WASTE
WASTE TO BE BENEFICIATED
BENEFICIAL USEIS
Anglo American Platinum- Rustenburg Platinum Mines Limited
Slag generated in the Smelter by the pyro-metallurgical processing, of PGM Concentrates from a variety of Anglo American Platinum Concentrators
Slag contained in the waste facility located at the Polokwane Metallurgical Complex
Dust suppression on unsurfaced areas
Abrasive for pneumatic air blasting
• Mining materials 0 Rock Support (replacement of wood packs) 0 Insulation 0 Thin skin liners (rigid and flexible)
• Building materials 0 Bricks (light and heavy) 0 Roofing (insulated or plain) 0 Walling (hollow core and insulated) 0 castable insulation slabs 0 castable /machinable profiles 0 Aggregate in standard building products 0 Light building products
-• Environmental
0 Cement foam for thermal or acoustic insulation
0 Thermal insulation
Road aggregate, surfacing and underburden
Construction fill
Backfill
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Mineral fibres
Rock wool
MSDS ATTACHED IF YES HAZARDOUS
-WASTE GENERATING Polokwane Metallurgical Complex FACILITY
Palmletfonteln Fann
PHYSICAL ADDRESS Burgersfort Road
Polokwane
GPS CO-ORDINATES OF NUMBER OF LONGITUDE LATITUDE
WASTE GENERATING CORNERS
FACILITY (EG. eoo 29' 30" 1 29°27' 43.07"E 24°1' 57 .08" s Latitude; 34° 20' 15"
Longitude) 2 29°28' 8. 72"E 24°1' 57.00" s 3 29°28' 8. 72"E 24°2' 1.69" s 4 29°28' 6.58"E 24~' 5.26" s 5 29~8' 8. 70"E 24°2' 7 .03" s 6 29028' 8. 75"E 24~'9.42" s 7 29028' 2.81"E 24°2' 15.84" s 8 29°27' 58. 78"E 24°2' 17.21" s 9 29°27' 58.01"E 24°2' 15.02" s 10 29°27' 43.17"E 24°2' 15.10" s
Private Bag X4654, Polokwane
POSTAL ADDRESS
CONTACT PERSON Phillimon Mukumbe
TELEPHONE I CELL: 082 3381126 -
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RISK MANAGEMENT PLAN
Adlvlty Rllk Dllcrlpllon Adlon(l) to mlnlmllllm.llgl the rtlk Rllponstillty (Who II ratpOIIIible to carry out thlaclion)
Deterioration of Deterioration of workers health if the Access to the site to be limited only to Receiving site. workers health if appropriate Personal Protective Equipment authorised personnel the appropriate is not utilised when working with Slag Personal Protective Worters to utilise all required PPE to limit Equipment (dust mask, overall and dermal exposure and risks to eyes as
eye protection) is specified in the SDS when potentially
not utilised when exposed to slag
working with Slag I
Transportation Other road users and communities along Slag transportation is to occur with Receiving sites
between the transport mute may experience a vehicles equipped with covers with no I transport contractor
generator and deterioration of health if repeatedly exposed tears or significant deterioration. Covers
users, generating for a sufficiently long period must be secured around the perimeter to
dust reduce the potential air contact with slag transported
Slag is not appropriately stored, and runoff Slag to be stored on a low permeability Receiving site managed with the result that sediments base capable of limiting infiltration into the wash from the stockpile onto adjacent soils underlying soils.
Raw material and into adjacent water courses storage at site of reuse Storage area to be equipped with stonn
water control mechanisms to contain runoff as per statutory requirements
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Activity Rllk Descrlpllan Adlon(1) to mlnlrilel~~~n~g~ the rllk Relponslblllty (Who Is reiPOftllble to carry out the action)
Slag particulates actuated during Access to the site to be limited only to Receiving site manufacturing processes using slag, which authorised personnel then come into dermal contact or contact with eyes, with a subsequent deterioration
Manufacturing in workers' health
using slag Workers to utilise all required PPE as specified in the SDS when potentially exposed to slag
Although the leach testing undertaken on Slag to be stored on a low penneability Receiving site slag indicates that the leachable fractions base capable of limiting infiltration into are below the Leachate Concentration the underlying soils. Threshold 1 of the Norms and Standards, mobilisation of low concentrations of salts
Storage of slag and metals during rainfall may accumulate In the soils underlying the storage site
at users -premise Although the leach testing undertaken on Receiving site potentially slag indicates that the leachable fractions generating are below the Leachate Concentration leachate during Threshold 1 of the Norms and Standards, rainfall mobilisation of low concentrations of salts
and metals during rainfall may migrate into the aquifer below the storage site
Although the leach testing undertaken on Storage area to be equipped with I Receiving Site slag indicates that the leachable fractions 1 stonn water control mechanisms to are below the Leachate Concentration
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Adlwlly Rllk Dllcl1pllon Adlon(a)to mlnlmluf ......... the rllk Relponllbay (Who .. ....,anslble to ClnY out the action)
Threshold 1 of the Norms and Standards, contain runoff as per statutory mobilisation of low concentrations of salts requirements and metals during rainfall into runoff that is then discharged to an adjacent water course may inaease salt load of the water course
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DECLARATION
I, ~~ l..e;'-'\.6" ~\11-". _hereby declare that I have read the completed Risk Management form and hereby confirm that the information is to the best of my knowledge true and correct.
Furthermore, I declare that I am fully aware of my responsibilities in terms of the Waste Exclusion Regulations, and that failure to comply with these Regulations may constitute an offence in terms of the National Environmental Management: Waste Act, 2008 (Act 59 of 2008}.
Applicant (Full names)
Designation
ANt:4w ~c~ P~N..tM. -~'t"er-J q,u. tr.... ~ ~ Nu. "-'\ Li , "-E"S l:ro.
c:::::::::_ /
~ ~~ln-1-Signature t '
Date --~--~-~--=;...:7--=.2..;;:0_;\fr~- Place ;fo+t~liu.~
[foR OFFICE USE ONLY
Date Received
Decision Taken Authorised
Reference Number
Not authorised (provide reason)
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