1 PROPERTIES OF TWIST EXTRUSION AND ITS POTENTIAL FOR SEVERE PLASTIC DEFORMATION Y. Beygelzimer, V....
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Transcript of 1 PROPERTIES OF TWIST EXTRUSION AND ITS POTENTIAL FOR SEVERE PLASTIC DEFORMATION Y. Beygelzimer, V....
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PROPERTIES OF TWIST EXTRUSION AND ITS POTENTIAL FOR SEVERE PLASTIC
DEFORMATION
Y. Beygelzimer, V. Varyukhin, S. Synkov, D.
Orlov,A.Reshetov, A.Synkov, O.Prokof’eva, R.Kulagin
Donetsk Institute for Physics and Technology
National Academy of Sciences of Ukraine72 R. Luxembourg, Donetsk, 83114,
Ukraine
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Twist Extrusion: Why care?
Kinematics of TE is substantially different from
that of other SPD processes (like ECAP and HPT).
New potential for investigating and forming
new structures with new properties.
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Experimental investigation of TE kinematics
1. We used experimental vizioplasticity method (E. G. Thomsen) . Metal flow were reconstructed from cross-sections of the specimen with fibres stopped in the die.
Advantage: method takes into account the actual rheology of metal and real friction conditions.
1
5
25
30
2. We refined this method by incorporating two natural conditions: -metal volume remains constant; -metal flow is limited by the surface of the die.
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• As in HPT and ECAP, deformation in TE is performed through simple shear.
• There are multiple shear planes, unlike in HPT and ECAP. These planes are perpendicular and parallel to the specimen axis.
•There are vortex flow with stretching and mixing within the deformation centre
•There are four well defined deformation zones with different properties of metal flow
Main Findings
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Deformation Zones 1 and 2
Simple shear in the Transversal plane (T) as in HPT.
Shears in zones 1 and 2 have opposite direction.
T
Located at the two ends of the twist part of the die.
T
T
T
1
2
Strain: from e ~ 0.0 on the axis to e ~ 1.0 ÷1.5 on the periphery
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1
2
Strain accumulation Zones 1 and 2
Strain accumulation along the die in a characteristic point where zones 1 and 2 are responsible for most of the deformation.
Cu, 20oC
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Located in the twist part of the die between zones 1 and 2
Simple shear in the rotating Longitudinal plane (L)
Deformation Zone 3L
3
= 250 300
Strain: e ~ 0.4 0.5
2 1
L=250 300
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3
Strain accumulation Zones 3
Strain accumulation along the die in central point where zone 3 is responsible for the deformation.
Cu, 20oC
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Simple shear in the peripheral layer (1÷2 mm thick)
4
Deformation Zone 4Located in the twist part of the die between zones 1
and 2
Strain: e ~ 2
Al-0.13%Mg
We thank Dr. Berta (University of Manchester, UK) for macrostructures b), c)
Al-0.13%Mg
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4
Strain accumulation Zone 4
Strain accumulation along the die in a peripheral point
Cu, 20oC
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Accumulation Strain at TE (Cu, 20oC)
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By varying these parameters, one can obtain given inhomogeneous strain. This is of interest for (1) investigating the effects of strain gradient on the evolution of material structure, as well as (2) obtaining gradient structures.
Controlling metal flow in TE
Strain distribution and deformation zones boundaries strongly depend on
• the geometry of die’s cross-section,
• inclination angle • rotation angle
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Accumulation strain for 1 pass TE (Cu, 20oC)
=35o, =80o =50o, =80o
=50o, =80o =50o, =80o
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Smoothing of structure and properties during maltipass TE
Mean Min Max Range
419 385 462 77 (18%)
Mean Min Max Range
426 403 450 47 (11%)
-15 -10 -50
510
15 -8 -6-4-20 2 4 6 8
350
400
450
YS
, M
Pa
301.0
350.5
400.0
449.5
499.0
0,2
, М
Pа
-15 -10 -50
510
15 -8 -6-4-20 2 4 6 8
350
400
450
YS
, MP
a
301.0
350.5
400.0
449.5
499.0
0,2
, М
Pа
After 2 passes After 4 passes
Joint work with Dr. Korshunov, Sarov, Russia
Despite the nonuniformity of deformation, subsequent TE typically leads to uniform structure and properties. This is due to (1) mixing of metal and (2) stabilization of structure and saturation of properties if strain becomes greater than saturation level es
Cu 99,9%
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Stabilization of structure and saturation of properties during TE
1 TE pass 4 TE passes Joint work with Prof. Horita, Kyushu University, Fukuoka, Japan
0 1 2 3 40
50
100
150
200
250
300
0
20
40
60
80
Tru
e S
tres
s, M
Pa
Number of TE passes
TD ED YS YS UTS UTS
99.99% Al
Elu Elu Elf Elf
Elo
ngat
ion,
%
es
0 1 2 3 40
100
200
300
400
0
20
40
60
80
100
YS UTS
YS
and
UT
S, M
Pa
Number of TE passes
Elongation Reduction in area
Elo
ngat
ion
and
Red
uctio
n in
are
a, %
99.9%Cu
es
Joint work with Dr. Korshunov, Sarov, Russia
99.99% Al
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Zone where strain is above the saturation threshold es=2 (1 pass)
e
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Zone where strain is above the saturation threshold es=2 (2 pass)
e
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Zone where strain is above the saturation threshold es=2 (3 pass)
e
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Zone where strain is above the saturation threshold es=2 (4 pass)
e
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Zone where strain is above the saturation threshold es=2 (5 pass)
e
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Two main routes of TE
Route I: CD+CD
Route II: CD+CCD
CCD
CD
CD-clockwise dieCCD- counterclockwise die
CD
Two orientations of the die (, ) lead to two main routes of TE
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Two main routes of TE
Route I: CD+CD
Plane T
A
T
2A
L
Number of passes0 1 2
Plane L
T
L
0 1 2
Route II: CD+CCD
Number of passes
Plane T
Plane L
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Route II overcomes saturation
Joint work with Prof. Rack, Clemson University, USA
Route I Route II
CP-Ti(grade 2)
300oC =45o
, ,
Different loading paths can lead to different structures and properties. In particular, using route II allows one to increase the yield threshold of Ti after it saturates in route I
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Vortex and Mixing
Deformation Zones 3 and 4 form a vortex-like flow which stretches metal particles.
The stretching increases with subsequent TE passes as long as the dies have a constant direction (all clockwise or all counter-clockwise)perpendicular cross-
section
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Stretching (initial)
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ВытягиваниеStretching (1 pass, counter-clockwise die)
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ВытягиваниеStretching (2 passes, counter-clockwise die)
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ВытягиваниеStretching (3 passes, counter-clockwise die)
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Passes with alternating directions create folds
2 mm
CD CCD
We thank Dr. Milman for sharing the microstructure.
,
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Initial After one pass TE
At a finer scale, folds form due to instability of shear planes
Aluminum
Joint work with Prof. Milman, Kiev, Ukraine
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Alternating stretching and folding leads to mixing, as in Smale’s horseshoe
stretching folding
Initial specimen
After several passes Final specimen
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So why should we care about Twist Extrusion?
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• TE has already been successfully used to obtain UFG structure with good properties in Al, Cu, Ni and Ti alloys (more at http://hunch.net/~yan).
• Most importantly, TE opens new possibilities for investigating and forming new structures with new properties, mainly due to four factors.
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TE
ECAP
TL
Factor 1: Two new shear planes in the volume of the specimen
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Factor 2: Vortex-like flow with stretching and mixing of metal particles
This is of interest for (1) homogenization (2) mechanochemical reactions
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which can be combined with any SPD or metal forming processes (for example: ECAP, rolling, extrusion) to
broaden the space of possible loading paths.
A
B
C
BA
BC
I
II
TEECAP
Factor 3: Two main routes of TE
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Factor 4: New technological possibilities
ECAP TE
F
Twist die
Metal waste reducing
Obtaining profile
or
hollow specimen
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We hope that TE will find its place among
other SPD techniques
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We hope that TE will find its place among
other SPD techniques
If anyone wants to talk about TE,