1. PROFILES - HBS

1. PROFILES

2. HARDWARE

3. TYPICAL PRODUCT TYPES

4. WIND LOAD CHARTS - SANS 613

5. FEATURES & BENEFITS

6. ARCHITECTURAL SPECIFICATION

7-8. PERFORMANCE COMPLIANCE CERTIFICATES

9-10. GLAZING DETAILS

11-12. OX DOOR - DOUBLE FRAME JAMB

13. OX DOOR - INTERLOCK 65MM

14. OX DOOR - INTERLOCK 85MM

15. OXO DOOR - MEETING STILES 65MM

16. OXO DOOR - MEETING STILES 85MM

17-18. OX DOOR - DOUBLE HEAD

19-20. OX DOOR - DOUBLE TRACK

21. XX DOOR - MOVING PANEL (INSIDE)

22. XX DOOR - MOVING PANEL (OUTSIDE)

23-24. OXX DOOR - TRIPLE FRAME JAMB

25-26. OXX DOOR - TRIPLE HEAD

27-28. OXX DOOR - TRIPLE FRAME TRACK

29-30. MULTIPLE PANELS 4, 5, 6 ETC.

31-32. SIDE LIGHT OPTIONS

33-34. TOP LIGHT OPTIONS

35-48. CUTTING SIZES

49-60. MACHINING DETAILS

61. GA+ ROLLER OPTIONS

66-73. PNEUMATIC PUNCHING

74-75. POWDER COATING & ANODIZING FINISH

76. DISCLAIMER, CARE & MAINTENANCE

Galaxy Slider

- Index -

January 2017

Full Size Details

Profiles & Hardware

Specification

Cutting Sizes, Machining

& Pneumatic Punching

Galaxy Slider

120

15

180,7

57,844,529,4

10

13,5

60,3

50

120

10

10

30

45

63,2 83,2

57,6

31

180,7

40

60,7

40

7,3

60

27

7,25m

15.9cm

315.0cm

GA+

DOUBLE HEAD

AB196

GA+TRACK

AB193

7,25m

GA+JAMB

AB194

6,5m

6,5m

9.4cm

89.0cm

6,5m

15.6cm

295cm

GA+DOUBLE TRACK

AB192

7,25m

GA+TRIPLE TRACK

AB191

7,25m

GA+DUMMY ROLLER

AB190

5,0m

GA+COVER

AB197

6,5m

GA+OS

AB185

6,5m

GA+R4IL

AB187

6,5m

41.0cm

21.6cm

GA+R5IL

AB188

6,5m

21.0cm

18.0cm

1

GA+

TRIPLE HEAD

AB195

GA+DOUBLE FRAME

AB186

GA+TRIPLE FRAME

AB189

7,25m

11.0cm

107.0cm

- Profiles -

10

30

28

105

50

50

120 180,7

GAS

AB182

6,5m

33.1cm

GAS + CW

AB183

7,25m

8,5

60

- Hardware -

Galaxy Slider

SEBS 4mm Glazing Wedge

min = 3.4mm, max = 5.3mm

HK702



HK701



HK700

SEBS Butterfly Gasket

min = 2.1mm

HK703

6mm Finpile (6.7mm base)HMZ318

9mm Finpile (6.7mm base)HMZ319

9mm Woolpile (6.7mm base)

HGN008

GA+ Top & Bottom Sealing

Pad set

GA+ R4 Interlock Block

(EPDM)

GA+ R5 Interlock Block

(EPDM)

HGN007

HGN006

HGN005

HGN009

7.5mm Woolpile (6.7mm base)

HE211

GA+ Self-aligning Roller

(Aluminium)

20mm T-Seal

HL022

GA+ Door Step End Cap

(EPDM)

HL010

HZ030Hook Lock 35mm Back set

HF102Albany Key Outside Lock

(Black)

HD100M Flush Pull Handle, Mill Finish

HF100Albany Bi-Parting Dummy

(Black)

HG001B Night Lock (Black)

AB665

HZ031

HK018

WWR4 Door Spigot

(for AB203 profile)

Pneumatic Punch Machine

- 8 Bar working pressure

HK019

Setting Block

(2-6mm wedge)

HU001

HF206

Door TEK Spigot

HWW027

Threaded Rod, M8 x 3 meter

Shop Front TEK Spigot

NKR4, Door Spigot

(cut as req. for NKR4MR, R6)

GA+ Top Block (EPDM)HE212

HE210

GA+ Self-aligning Roller

(Nylon)

2

HE051ZBrass E-Track 5m

Seals and Gaskets

Blocks and Caps

Tools for Door Panels

Door Components

Galaxy Slider

CD

L

Double slider

Triple slider

OX XX OXO

OXXO

OXX

OXXXXO

XOX

Double slider

Side lights

OX

Side & top lights

Double slider

Top lights

OX

Triple slider

Top lights

OXX

C

D C

C

E

F

F

E

E

F EF

G

H

G

H

I

I

K

K

K

L

I

H G

M

M

M

M

N

M

M

N

N

R

W

- Typical product types -

A

Multiple panel sliders

M

- 4 panel

- 5 panel

- 6 panel sliders can constructed on the basis of double and triple head profiles.

B

P

W

Q

T

JS

U

O

3

MEETING STILE

CAPABILITY CHART

1000Pa

3500

Galaxy Slider

Graphs are based on

SANS 613 deflection

limits.

INTERLOCK

CAPABILITY CHART

1000Pa

2250

1500

1750

2000

2500

2750

3000

3250

3500

3750

1200

4000

4250

600 800 1000 1400 1600 1800 2000

1500

1750

2000

2250

2500

2750

3000

3250

4000

3750

600

4250

800 1000 1200 1400 1600 1800 2000

Panel

Width

Panel

Height

AB188

AB187

+1 AB182

AB187

Panel

Width

- Wind load charts SANS 613 -

4

w. flat bar

10x50mm

alu. or steel

(I=113cm )

(I=142cm )

(I=136cm )

1.

1.2.

2.

2.

4.

3.

4.

3.

5.

6.

5.

6. 3.

AB557 +1 AB182 AB557 +2 AB182

5.

6.

7. 5.

8.

1.

2.

3.

4.

5.

6.

7.

1.

2.

3.

4.

4.

4.

8.

w. flat bar 10x50mm alu. or steel

AB187

+2 AB182

w. sq. bar

38x38mm

steel

AB557 +1 AB182 AB557 +2 AB182

AB557 +2 AB556 AB550 +2 Sq. steel bar

AB550 AB550 +1 sq. steel bar

AB557

MAX. HEIGHT

RECOMMENDED

MAX. HEIGHT

RECOMMENDED

2.

1.

Steel

Alu.

Alu.

Steel

Steel

Panel

Height

Galaxy Slider

OXX|XO

18.00

6.38 27

180.7

6.38 10

10.76

40

120

15

25

- Features & benefits -

- 2,3,4,5 or 6 sliding panel sliders on 2 or 3 tracks.

- Clip-in track allows for easy, quick installation

and maintenance.

- E-tracks can be used for flush floor,

Multiple doors 4,5,6 panels etc.

- 40mm water head provides class leading

weather and water proofing.

2, 3 & Multiple Track Sliding Doors

OX or XX

OX|O

OX|XO

OXX

OXX|O

OXX|XXO

XOX

Self-aligning 56mm & 72mm Rollers

- Side lights fit directly onto the Galaxy+ frame sides.

- Casement, Shop Front and Window Wall double glazing fits onto the

Galaxy+ frames.

- Better appearance with less frame-work

- Reduced costs.

Side Lights

Galaxy+

Casement

side light

- SANS10400 and SANS204 compliance is the direct benefit of glazing

with anything from 4mm to 27mm double glazing.

- Intruder resistant glass can also be employed as necessary.

- Alternatively, large glass vision areas can be realized in the most

economical manner.

- U-values down to 4.0 can be achieved with 24m(6-12-6) glass.

SANS613 A2 Performance Compliance & Structurally Sound

1) A2 Performance with OX, OXX , etc standard sliders

2) A1 Performance with XX, XXX, etc multi-sliders

- Maximum recommended sliding panel size 2100 x 3000mm (w x h).

- Ideal for full-size commercial entrances and large, upmarket domestic installations.

- 20mm T-seal on interlocks provides for class leading air infiltration performance.

- Finpile is used by default on frame work and interlocks in addition.

Galaxy+

Window Wall

side light

- Track panel alignment is assured every time with the HBS self-aligning roller.

- 56mm roller set tested to over 70kg each (140kg per set).

- 72mm roller set tested to over 150kg each (300kg per set).

- Recommended long term maximum static load is 70kg per 56mm roller and

150kg per 72mm roller.

Dummy Roller

- Great finish and height-wise panel alignment is provided by the dummy roller.

- Functional panel centralization is also provided by location into the bottom track.

- For full weather & water proofing is provided when using it to full

panel width.

20mm

T-seal

6.7x600

Fin pile

Energy Efficient Single & Double Glazing - 6 to 27mm

- EPDM blocks and caps provide air penetration control.

- EPDM cap for door step provides stopping for door

panel.

- Improved appearance and finish overall.

- 20mm T-Seal provides additional air flow reduction.

Draft Exclusion, 20mm T-Seal, EPDM Blocks

5

20

Dummy

Roller

56mm

GA+Roller

Galaxy Slider

- Architectural specification -

GENERAL

Sliding doors shall have the Galaxy+, multi-panel sliding door system as supplied by

HBS Aluminium Systems. Manufacturing shall be in accordance with the manuals as

provided by HBS Aluminium Systems. Sliding panels can be NuKlip, Window Wall or

Explorer range of profiles. (NuKlip and Window Wall are documented here. See

Explorer book for the relevant details.)

MATERIALS

Frame and sash shall be of 6063 T6 Aluminium alloy with a minimum structural wall

thickness of 1.80mm. Outer frame will be a nominal depth of 120mm or 180mm and

sliding panels will be 45mm deep. In case of double glazing profiles with 23-25mm

glazing rebate will be used.

CONSTRUCTION

Corners of frame shall be fastened with TEK Hex No 12 x 25mm stainless steel

screws. Sealing pads in all corners and sealant is to be applied to all mating

surfaces. Sliding door leaves to be manufactured from the NuKlip Shop Front or

Window Wall range of profiles. Panels to be assembled with M8 continuous tie rods

located in jamb spigots. All glazed panels to have adequate drain holes. Sliding

panels are to slide on double polypropylene woolpile.

HARDWARE

Sliding door hardware shall be dependent on mass of sliding panels. The Galaxy+

door will accept locks with a standard backset of 35mm. 25mm backset can only be

used on meeting stiles. EPDM rubber draft excluders are to be provided to each

interlock. For handles refer to HBS catalogue.

FINISH

Sections will be finished anodised or painted in accordance with SABS 999 for

anodizing or SABS1578, parts1 & 2 for painting, as specified.

GLAZING

Glazing is to be carried out in accordance with SABS 0137, with particular attention

to size limitations and packing and setting blocks.

PERFORMANCE

System shall meet or exceed the requirements of SANS613 and the design loading

determination by SANS 10160 for this application.

6

Galaxy Slider

7

- Performance compliance certificate -

8

- Performance compliance certificate -

Galaxy Slider

3mm Wedge

HK701

2mm Wedge

HK700

4mm Wedge

HK702

Butterfly

HK703

min = 2.1mm max = 5,3mm

min = 3.4mm

= 1.9mm

Galaxy Slider

max = 1,4mm

min = 1.0mm

= 0.4mm

max = 3,3mm

min = 2.2mm

= 1.1mm

- Glazing details -

AB625

ABI627

AB707

AB708

HK701

4 to 5mm

6 to 8,76mm

10 to 12,5mm

16,38 to 19mm

10,9

13,4

16,8

5

7,76 8,76

10,76 12,38

23,4

19

4

6 8

10 12

16,38

4 48 6 6 6

18,38

18

6,38

6

6,38

18,76

6

2

10

2

1

0

Setting Block

HZ031

HK702

HZ031

9

HK702

HK701

HZ031

HZ031

HZ031

HZ031 HZ031

HZ031

HK703

HK703

HK703

HK700HK701HK701HK702

HK703

HK702

Note

Details illustrated here apply to

perfectly supplied material.

In the real world, tolerances of

gaskets, profiles and glass can differ

from batch to batch.

Powder coated material may differ

from Anodized in terms of room for

gasket and glass.

To minimize on-site inconvenience, we

recommend that the fabricator

confirms the fit of the chosen wedge

gasket on the actual material (profiles

and glass) delivered.

Galaxy Slider

- Glazing details -

Placement of Setting Block

on Door Slider

7.76 to 10,76mm

AB201

6 to 6,76mm

AB220

24 to 27mm

12,8

31,3

15,2

6,76

10,768,76

6,38

12

6,38

26

10

7,76

6,38

12

6,38

26,4

6

24 26

AB215

10

Detail A

HZ031

A

6mm

4mm

2mm

Pack bottom and sides,

6mm packers on one side

and bottom.

4mm packers on the other

side.

Check squareness of the

door panel.

Add 2mm or more to the

4mm packers until glass

is tight in frame.

Check squareness of the

door panel.

(diagonal 1 = diagonal 2)

If door panel is not

square, then re-pack as

required.

Repeat for all panels

Repeat for outer frames

d

i

a

g

o

n

a

l

2

d

i

a

g

o

n

a

l

1

HZ031

HK702HK703

HK702HK703

HK702HK703

HK701

HK703

HZ031

HZ031

HK701

HK703

Galaxy Slider

85

65

15

26

6

20

120

30

31

AB186

HMZ318

Sealant

ABCI714

Note

* Use 6mm fin pile normally.

In exposed areas use appropriate

sealant.

(fixed panels top, side, bottom)

ABI829

Detail A

*

SCALE 1:1

- OX door -

Double frame jamb

6,38

HK702

HK703

11

A

ABI627

OX

*

*

Galaxy Slider

31

665

7,8

30

31

HA155 HZ030

Sealant

Polycord

Spacers

Plug

and

Screw

Polycord

Sealant

AB186

3.18mm flat bar

(cut to 40mm)

AMD008M

Note

- Hook lock to be flush mounted.

- Use 3mm flat bar internally to set

correctly.

- Hook lock HZ030 is offered by

default.

- Min. 8mm reach on hook is required

for locking. Alternatively use the

frame lock plate supplied with the

lock.

- Albany face mounted

(HF100/HF102) can also be used.

Seal all joints with suitable small joint

sealant.

Detail B

SCALE 1:1

6,38

HK703

35

12

B

ABI627

ABI829

OX

Sealant

HMZ318

HK702

- OX door -

Double frame jamb

Galaxy Slider

SCALE 1:3

66,2

64,7

63,2

Detail M

ABI621

HGN009

HMZ318

ITOTAL

Options for re-inforcement with AB182

ITOTAL

- OX door -

Interlock 65mm

Note

- Use 20mm T-seal in exposed areas.

- 6mm fin pile can be replaced by

9mm fin pile where appropriate.

- Woolpile in similar sizes can be used

where sufficient performance is

required.

M

ABI627

HK702

HK703

ABI621

HK703

ABI627

HK702

66,2

AB188

AB188

AB182

AB188

AB188

AB188

AB188

AB188

AB188

13

ITOTAL

15

OX

38

Inertia 136

Options for re-inforcement

with steel bar

AB188

38 x 38 steel

square bar

AB182 w. flat bar

10x50mm alu.or steel

(fix top/bottom)

ITOTAL

(steel)

ITOTAL

(steel)

SCALE 1:1

Detail M

AB188

M6x16

CSK

Note

When using AB182 stiffener, reduce top and bottom rails, glass width and horizontal glazing beads by 8.5mm

Galaxy Slider

84,7

86,2

ITOTAL ITOTAL


ITOTAL

Detail M

SCALE 1:3

- OX door -

Interlock 85mm

HK702

HK703

HK702

HK703

AB187

AB187

AB187

AB187

AB182

AB187

AB187

AB187

AB187

86,2

14

ABI621

ABI627

ABI621

HGN009

HMZ318

AB182 w. flat bar

10x50mm alu. or steel

(fix top/bottom)

38

AB187

Options for re-inforcement

with steel bar

38 x 38 steel

square bar

ITOTAL

(steel)

ITOTAL

(steel)

Inertia 142

ABI627

SCALE 1:1

Detail M

AB187

M6x16

CSK

Note



Galaxy Slider

142

139

- OXO door -

Meeting stiles 65mm

146,8

153,4

143

Detail N

SCALE 1:3

ITOTAL

DC

M

N

HK702

HK703

HK702

HK703

AB557

HZ030 AMD008M

HA155

35

AB182

146,8

153,4

AB557

AB557 AB557

AB557 AB557

AB557 AB557

AB557 AB557

AB556

ITOTAL

ITOTAL

ITOTAL

(steel)

ITOTAL

ABI621

ABI627

AB557

15

OXO

HMZ318

HMZ318

ITOTAL

(steel)

Note


AB182 w. flat bar


(fix top/bottom)


Galaxy Slider

177

174

11

- OXO door -

Meeting stiles 85mm

181

187,6

SCALE 1:3

Detail N

AB550

HK702

HK703

HK702

HK703

177

AB550AB550

AB550AB550

AB550AB550

35

AB182

181

187,6

AB550AB550

AB550AB550

16

AB556

ITOTAL

ITOTAL

ITOTAL

ITOTAL

HA155

ABI627

ABI627

ABI621

ABI621

HZ030 AMD008M

AB550

Note

Aluminium can be used as is. Steel

should be hot dip galvanised. Fix to

parent profile every 250 mm using

stainless steel fasteners.

*

AB550

38

Options for re-inforcement with steel bar

ITOTAL

38 x 38 steel

square bar

177

ITOTAL

(steel)

ITOTAL

(steel)

HMZ318

HMZ318

Note


AB182 w. flat bar


(fix top/bottom)

M6x16

CSK

Galaxy Slider

44,5

85

135

34

50

**

112

120

ABI627

ABI612

ABI613

AB614

HMZ318 AB197

Anti-lift

HGN007 or

HGN008

** 1.5 - 2mm

Detail C

SCALE 1:1

Note

- 6mm fin pile can be replaced by

6mm woolpile where appropriate.

- Use anti-lift blocks as required

above each panel. Mount after panel

installation.

Seal all frame corner joints with

sealing pads.

- OX door-

Double head

HK702HK703

1,5

6,38

C

HE212

fixed panel

AB197

HE212

17

OX

HE212

Head (looking from below)

AB196

Note

HE212 is recommended on both ends of AB197

moving panel

Galaxy Slider

50

16

*

HMZ318

AB196

Detail D

SCALE 1:1

Note

Seal all frame corner joints with

sealing pads.

AB614

ABI612

ABI613

Note



sealant.


HMZ318

6,38

D

18

OX

ABI627

HK702HK703

Anti-lift

HGN007 or

HGN008

- OX door-

Double head

Anti-lift

HGN007 or

HGN008

Galaxy Slider

24

85

10

120

50

7

Sealant all along &

at corners

HMZ319 AB185

12mm Self-tap

SS or TEK screw

ABI612

E

SCALE 1:1

- OX door -

Double track

Note

HGN006 GA caps are recommended

on both ends of AB185 door step

profile. This minimizes scratching and

improves sealing.

GA+ 56mm roller is the default roller.

- Automatic panel-to-track alignment

- Smooth sliding action on 56mm

rollers.

- 70kg kg load capacity per 56mm

roller

- Long service life.

GA+ 72mm roller is the alternative

roller.

- 150kg kg load capacity per 72mm

roller

- Long service life.

Sealant

6,38

Detail E

HGN006

(screw fix, CSK 4x12mm)

AB192AB193

19

OX

ABI627

HK702HK703

fixed panel

AB185

Bottom Track (looking from above)

moving panel

HGN006

Galaxy Slider

13,5

DPC

Screed

Sealant

AB193AB192

AB190

FFL - inside

Spacers

ABI612

Angle

ALD008M

FFL - Outside

AB190 dummy roller to be used full

panel width under fixed panels.

Seal as required.

Plug and Screw

Use with NKDoor

spigot HK018 or

AB665 (cut to size).

Sealant

(optional)

ABI613

*

F

fixed panel only

Note



sealant.


Use sealant to fix if required.

SCALE 1:1

6,38

Detail F

109

50

20

OX

ABI627

HK702HK703

HMZ318

- OX door -

Double track

**

**

**

Galaxy Slider

Note

* For the best performance, use

HMZ319 9mm fin pile.

In less exposed conditions, HMZ318

6mm fin pile can be used, or 6mm

woolpile.

SCALE 1:1

- XX door -

Moving panel (inside)

Detail F

ABI613

6,38

10

120

AB193

HMZ319

AB183

ABI627

HK702HK703

AB192

F

XX

28

HMZ319

50

21

*

*

Galaxy Slider

SCALE 1:1

- XX door -

Moving panel (outside)

Detail E

E

24

10

120

85

HMZ319

AB183

22

AB193AB192

ABI612

XX

ABI613

6,38

ABI627

HK702HK703

28

Note


In exposed areas use 9mm fin pile.


HMZ319

*

*

Galaxy Slider

85

65

15

26

20

31 6

30

180,7

20

ABI829 ABCI714

AB189

Detail I

SCALE 1:1

- OXX door -

Triple frame jamb

6,38

23

HMZ318

HK703

ABI627

HK702

Note



sealant.


*

Galaxy Slider

31665

I

W

Note

The hook lock HZ030 is the default for

the Galaxy slider but the Albany

(HF100/HF102) can also be used.

AB189

Detail W

SCALE 1:1

- OXX door -

Triple frame jamb

6,38

35

24

OXX

HA155 HZ030

3.18mm flat bar

(cut to 40mm)

AMD008M

HK703

ABI627

HK702

ABI829

Polycord

Sealant

Sealant

Polycord

Spacers

Plug

and

Screw

HMZ318

Sealant

Galaxy Slider

50

180,7

ABI612

ABI613

AB614

L

AB195

K

HMZ318

AB197

SCALE 1:1

- OXX door -

Triple head

6,38

Anti-lift

HGN007 or

HGN008

25

ABI627

HK702HK703

OXX

HE212

HE212 HE212

HE212

Head (looking from below)

fixed panel

moving panel

moving panel

AB197

Note

HE212 is recommended on both ends of AB197

AB197

Detail L

Galaxy Slider

180,7

166,7

AB195

HMZ318

ABI613

Detail K

SCALE 1:1

- OXX door -

Triple head

ABI613 ABI613

169

26

6,38

ABI627

HK702HK703

*

*

Note



sealant.


Galaxy Slider

135

20

180,7

Sealant all along

& at corners

12mm Self-tap

SS or TEK screw

as shown.

H

HGN006

G

Detail G

SCALE 1:1

- OXX door -

Triple track

Note

HGN006 GA caps are recommended

on both ends of AB185 door step

profile.

- Provides panel closure stop.

- Provides foot protection when doors

are open.

ABI613

6,38

27

OXX

ABI627

HK702HK703

HMZ319 AB185

AB191AB193

AB185

fixed panel

moving panel

moving panel

AB185

Bottom track (looking from above)

7

HGN006

(screw fix, CSK 4x12mm)

AB185

Galaxy Slider

ABI613

DPC

AB190

Screed

Sealant

(optional)

*

Detail H

SCALE 1:1

- OXX door -

Triple track

Note



sealant.


ABI613 ABI613

28

ABI627

HK702HK703

6,38

AB193AB191

Galaxy Slider

240

301

361

60,7

4,4

34

Detail

SCALE 1:2

- Multiple panels 4, 5, 6 etc -

AB195

AB195

AB195

Note

- Multiple track sliders can be constructed with Galaxy by integer addition 2 and 3.

- Interlocks are designed to allow for this.

- Galaxy rollers can be used on E-tracks set at 60.7mm centers.

- Panel height = H-38.5mm

AB196

AB196

4 Panels

5 Panels

6 Panels

Brass E-Track

HE051Z

60,7

HE210

29

AB196

H

Galaxy Slider

361

AB189

Detail

SCALE 1:2

- Multiple panels 4, 5, 6 etc -

Note

- 6 track slider illustrated here.

- In principle Galaxy can be used for

unlimited number of doors.

ABCI714AB188

AB188

AB188

AB188

30

AB189

Galaxy Slider

HV007 or HK508

AB186

Note


sealant.

Detail T

SCALE 1:2

HMZ318

P

- Side light options -

Casement

HK702

31

ABI577

AB186

HK703

120

ABI552

AB578

AB186

HK703 HK702

T

ABI577

ABI644

ABI552

HK703 HK702

100

AB548

62

31

AB186

ABI829

31

120

AB578AB578

ABI552

HK703

HK702

Detail U

SCALE 1:2

Detail P

SCALE 1:2

U

31

ABI552

AB578

HMZ318

AB186

20

ABI829

20

ABI829

20

ABI829

57

Galaxy Slider

26

2031 6

ABI227 AB200

Detail P

AB189

- Side light options -

Window Wall

ABI829

57

AB215

HK702

HK703

31

AB203

AB189

AB200

AB189

180,7

85

56,1

25

HK704

ABI227

Note


sealant.

Detail O

SCALE 1:2

SCALE 1:2

31

P

T

O

Detail T

SCALE 1:2

AB215

AB200

180,7

32

HMZ318

HK704

HK703 HK702

HK703 HK702

AB215

Galaxy Slider

50

31

120

Detail J

SCALE 1:2

AB614

19x19x1.6mm

box, AR108M

- Top light options -

Q

ITOTAL

HK019

AB186 ABI604

J

AB186

120

ABI627

HK703 HK702

HK702

ABI627

HK703

31 31

30

Detail Q

SCALE 1:2

AB196

AB186

83

Note

Detail J is based on ABI604 and it can be replaced by ABI621, ABI601 or AB602.

*

*

33

Double slider

Top lights

OX

Note

Joining of AB196 and AB186 is done

so they act in unison under load.

Distance between screw fixing is

250mm CTC.

ABI604

*

AB186

250

AB197

Galaxy Slider

83

Detail S

SCALE 1:2

AB614

- Top light options -

Triple slider

Top lights

OXX

R

ITOTAL

19x19x1.6mm

box, AR108M

AB195

AB189

S

Detail R

SCALE 1:2

AB189

AB189

180,7

HK702

HK703

ABI621

AB189

AB664

34

ABI627

HK703 HK702

HK019

ABI627

*

*

*

*

*

Note

Seal all around.

AB197

65

W/2-135

37

W/2-146

31

65

37

W

H-58

W/2-77

Galaxy Slider

Detail Y

Scale 1:4

ABI612

NKR4,NKLMSL

Glass Width

Detail X

Scale 1:4

AB185

W-62

AB196 AB196

ABI612

ABI612

HE211

ABI627

AB197

ABI829

AB186

AB188

AB188

AB186

*

*

*

*

- Cutting sizes OX -

H

AB185

AB190

HGN006 HGN006

YX

V

W

H

35

+ +

+

+

+Interlock block HGN007 / HGN008 position

+

Note

Detail V is based on 65mm stiles.

For 85mm stiles, replace: ABI829 with ABCI714

AB188 with AB187

AB557 with AB550

Refer to the table for the appropriate cutting sizes.

Detail V

Scale 1:4

Note

When using AB182 stiffener, reduce top and

bottom rails, glass width and horizontal

glazing beads by 8.5mm

Pic

Description

Code

Qty

Cut

Length

(65mm)

Cut

Length

(85mm)

DOUBLE HEAD AB196 1 W-62 W-62

DOUBLE TRACK AB192 1 W-62 W-62

DOUBLE FRAME AB186 2 H H

JAMB AB194 2 H-60 H-60

COVER AB197 1

W/2-77 W/2-87

GAOS DOOR STEP AB185 1

W/2-77 W/2-87

LOCK STILE ABI829 2 H-58

LOCK STILE ABCI714 2 H-58

INTERLOCK AB188 2 H-58


TOP - BOTTOM RAIL ABI612 4

W/2-135 W/2-165

NKR4 Filler ABI621 2 H-58 H-58

NKLMSL

ABI627 4

W/2-135 W/2-165

ABI627 4 H-228 H-228

DOOR SPIGOT AB665 8 58.5 58.5

REPL. TRACK AB193 1 W-65 W-65

DUMMY ROLLER AB190 1

W/2 - 5 W/2 +4

GLASS

Width

2

W/2-147 W/2-177

Height

H-240 H-240

ACCESSORIES

HE211

or

HE210

2

Hook Lock 30mm BS HZ030 1

Handle HD100M 2

6,7x600 Fin Pile

HMZ318

3,5W+6H

6,7x900 Fin Pile

HMZ319

W/2

Wedge

HK702 2W + 4H

Butterfly

HK703 2W + 4H


HGN006 2

20mm T-seal HGN009 1 H - 126

GA+ R5 Interlock Block HGN008 - 4


GA+ Sealing Pad set

HGN005 2

GA+Top Block

HE212 2

Threaded Rod, M8 x 3m

HU001 4

W/2-105 W/2-135

Galaxy Slider

- Cutting sizes OX -

Note

Bead profile and wedges based on

6.5mm laminated glass.

Adjust as required.

36

+

+

Galaxy Slider

65

W/2-135

30

W/2-135

W/2-146

71

W

NKR4,NKLMSL

NKR4,NKLMSL

Glass Width

H-58

Detail Y

Scale 1:4

Detail X

Scale 1:4

NKR4

ABI612

NKR4

ABI612

*

AB186

AB186

AB188

AB188

*

*

AB183

H

YX

V

W

H

37

- Cutting sizes XX -

+ +


Note




Note



AB188 with AB187

AB557 with AB550


Detail V

Scale 1:4

Galaxy Slider

Pic

Description

Code

Qty

Cut

Length

(65mm)

Cut

Length

(85mm)




JAMB AB194 2 H-62 H-62

COVER AB197 0

DOOR STEP AB185 0






W/2-135 W/2-165


NKLMSL

ABI627 4

W/2-135 W/2-165

ABI627 4 H-228 H-228



GA+ CW AB183 1 W-62 W-62

GLASS

Width

2

W/2-147 W/2-177

Height

H-240 H-240

ACCESSORIES

HE211

or

HE210

4


Handle HD100M 4

6,7x600 Fin Pile

HMZ318 7W+6H

6,7x900 Fin Pile

HMZ319 W

Wedge

HK702 2W + 4H

Butterfly

HK703 2W + 4H



GA+ Sealing Pad set

HGN005 2

20mm T-seal HGN009 2 H-88


HU001 4

W/2-105 W/2-135

Note



Adjust as required.

38

- Cutting sizes XX -

+

+

Galaxy Slider

W-62

30

2W/3-75

7

65

W/3-137

AB185

ABI829

AB186

AB188

AB188 AB557AB189

* *

*

*

*

*

HE211

AB185AB185

ABI612

ABI612

AB192AB192

AB192

Detail Z

Scale 1:2

Detail Y

Scale 1:2

Detail X

Scale 1:2

AB193

- Cutting sizes OXO -

X Y Z

V

W

H

39

+ ++ +

+

+


+

Note



AB188 with AB187

AB557 with AB550


Detail V

Scale 1:4

Note




Galaxy Slider

- Cutting sizes OXO -

Pic

Description

Code

Qty

Cut Length

(65mm)

Cut Length

(85mm)




JAMB AB194 2 H-60 H-60

COVER AB197 1

2W/3-75 2W/3-83

DOOR STEP AB185 1

2W/3-75 2W/3-83





MEETING STILE AB557 2 H-58



W/3 - 137 W/3 - 169


NKLMSL

ABI627 6

W/3 - 137 W/3 - 169

ABI627 6 H-228 H-228


REPL. TRACK AB193 1

2W/3-53 2W/3-59

DUMMY ROLLER (Outside)

AB190 1

W/3-16 W/3-10

DUMMY ROLLER (Inside)

AB190 1W/3-8 W/3

GLASS

Width

3

W/3-149 W/3-181

Height

H-240 H-240

ACCESSORIES

HE211

or

HE210

2


Handle HD100M 2

6,7x600 Fin Pile

HMZ318 8H + 4W

6,7x900 Fin Pile

HMZ319

2/3W

Wedge

HK702 2W + 6H

Butterfly

HK703 2W + 6H


HGN006 2

20mm T-seal HGN009 1 H - 126



GA+ Sealing Pad set

HGN005 2

GA+ Top Block

HE212 2


HU001 6

W/3-107 W/3-139

Note



Adjust as required.

40

+

+

Galaxy Slider

- Cutting sizes XOX -

XY Z

H-58

ABI612

Detail Y

Scale 1:4

AB196

ABI612

ABI627

H

Detail X & Z

Scale 1:4

AB196

ABI612

HE211

AB197

W

H

AB188

AB188

*

*

AB188

AB188

*

*

31

65

W/4-84

65

W/4-26W/4-26

W

W-62

W/4-96

Glass Width

W/2-180

Glass Width

7 7 7

W/2-168

AB185

AB190

41

++ ++

+

+

+

+


+ +

*

Note



AB188 with AB187

AB557 with AB550


Detail V

Scale 1:4

Note




Pic

Description

Code

Qty

Cut

Length

(65mm)

Cut

Length

(85mm)




JAMB AB194 2 H-60 H-60

COVER AB197 2

W/4-26 W/4-26

DOOR STEP AB185 2

W/4-26 W/4-26





TOP - BOTTOM RAIL

(Moving Panel)

ABI612 4

W/4-84 W/4-104

TOP - BOTTOM RAIL

(Fixed Panel)

ABI612 2

W/2-168 W/2-208


NKLMSL

(Moving Panel)

ABI627 4

W/4-84 W/4-104

NKLMSL

(Fixed Panel)

ABI627 2

W/2-168 W/2-208

NKLMSL ABI627 6 H-228 H-228




W/2-39 W/2-39

GLASS (Moving Panels)

Width

2

W/4-96 W/4-116

Height

H-240 H-240

GLASS (Fixed Panels)

Width

1

W/2-180 W/2-220

Height

H-240 H-240

ACCESSORIES

HE211

or

HE210

4


Handle HD100M 4

6,7x600 Fin Pile

HMZ318 4W+6H

6,7x900 Fin Pile

HMZ319 W

Wedge

HK702 2W + 4H

Butterfly

HK703 2W + 4H



GA+ Sealing Pad set

HGN005 2

GA + Top Block

HE212 4


HGN006 4

20mm T-seal HGN009 2 H - 126

Threaded Rod, M8 x3m

(Moving Panel)

HU001 4

W/4 - 54 W/4 - 74

Threaded Rod, M8 x3m

(Fixed Panel)

HU001 2

W/2-138 W/2-178

- Cutting sizes XOX -

Galaxy Slider

42

+

+

W-62

6530

141

65

H-58

7

W/2-110

W/4-119

Galaxy Slider

- Cutting sizes OXXO -

AB185

Detail Y

Scale 1:4

Detail X

Scale 1:4

AB196 AB196

AB192

ABI612 ABI612

ABI612

ABI627

AB197

ABI829

AB186AB188

ABI829

AB557AB186

AB188

AB188

AB188

*

*

*

**

*

*

H

AB185

AB190

43

HE211


Note


bottom rails, glass width and horizontal glazing

beads by 8.5mm

+

+

++ + +

+

+

+

+

YX

V

W

H

*

Note



AB188 with AB187

AB557 with AB550


Detail V

Scale 1:4

Galaxy Slider

- Cutting sizes OXXO -

Pic

Description

Code

Qty

Cut Length

(65mm)

Cut

Length

(85mm)




JAMB AB194 2 H-60 H-60

COVER AB197 1

W/2-110 W/2-132

DOOR STEP AB185 1

W/2-110 W/2-132








W/4 - 119 W/4 - 148


NKLMSL

ABI627 8

W/4 - 119 W/4 - 148

ABI627 8 H-228 H-228




W/4+6 W/4+21

GLASS

Width

4

W/4-131 W/4-160

Height

H-240 H-240

ACCESSORIES

HE211

or

HE210

4


Handle HD100M 2

6,7x600 Fin Pile

HMZ318 10H + 3W

6,7x900 Fin Pile

HMZ319 W

Wedge

HK702 2W + 8H

Butterfly

HK703 2W + 8H


HGN006 2

20mm T-seal HGN009 2 H - 126



GA+ Sealing Pad set

HGN005 2

GA + Top Block

HE212 2


HU001 8

W/4 - 89 W/4 - 118

Note



Adjust as required.

44

+

+

- Cutting sizes OXX -

W-62

6531

2W/3-100

W/3-54

H

H-58

W/3-112

W

Galaxy Slider

Detail Y

Scale 1:4

Detail V

Scale 1:4

NKR4,NKLMSL

AB185

AB185

Detail Z

Scale 1:4

Detail X

Scale 1:4

AB195 AB195 AB195

AB191

ABI612ABI612 ABI612

ABI612

ABI627

AB197 AB197

AB197

AB188

AB188

AB188

AB188

ABI829

AB189

*

*

*

*

*

AB185AB185AB185

45

HE211 HE211

+

+

*

Note



AB188 with AB187

AB557 with AB550


Pic

Description

Code

Qty

Cut Length

(65mm)

Cut Length

(85mm)

TRIPLE HEAD AB195 1 W-62 W-62

TRIPLE TRACK AB191 1 W-62 W-62

TRIPLE FRAME AB189 2 H H

JAMB AB194 2 H-60 H-60

COVER INSIDE AB197 1

2W/3-100 2W/3-114

COVER MIDDLE AB197 1

W/3-54 W/3-60

DOOR STEP INSIDE AB185 1

2W/3-100 2W/3-114

DOOR STEP MIDDLE AB185 1

W/3-54 W/3-60

LOCK STILE ABI829 2 H - 58

LOCK STILE ABCI714 2 H - 58

INTERLOCK AB188 4 H - 58

INTERLOCK AB187 4 H - 58


W/3 - 112 W/3 - 139

NKR4 Filler ABI621 4 H - 58 H - 58

NKLMSL

ABI627 6

W/3 - 112 W/3 - 139

ABI627 6 H - 228 H - 228


REPL. MIDDLE TRACK AB193 12W/3 - 22.5 2W/3 - 16

REPL. OUTSIDE TRACK AB193 1 W - 65 W - 65


W/3 + 16 W/3 + 30

GLASS

Width

3

W/3-124 W/3-151

Height

H-240 H-240

ACCESSORIES

HE211

or

HE210

4

Hook Lock 30mm BS HZ030

Handle HD100M 2

6,7x600 Fin Pile

HMZ318 8H + 4W

6,7x900 Fin Pile

HMZ319

2/3W

Wedge

HK702 2W + 6H

Butterfly

HK703 2W + 6H


HGN006 4

20mm T-seal HGN009 2 H - 126



GA+ Sealing Pad set

HGN005 2

GA + Top Block

HE212 4


HU001 6

W/3 - 82 W/3 - 109

H

W

Galaxy Slider

X

V

- Cutting sizes OXX -

Y Z

Note



Adjust as required.

46

+

+

+Interlock block HGN007 / HGN008

position

Note

When using AB182 stiffener, reduce top

and bottom rails, glass width and

horizontal glazing beads by 8.5mm

+

+ +

+ + +

+ +

NKR4,NKLMSL

65

30

7

H-58

H

W/6-101.5

W-62

2W/3-144

W/3-74

W

Galaxy Slider

Detail Y

Scale 1:4

- Cutting sizes OXXXXO -

AB185

AB185

ABI829

AB189

AB195

ABI612

AB197

AB188

AB188

AB188

AB188 AB557

Pic

Description

Code

Qty

Cut Length

(65mm)

Cut Length

(85mm)

TRIPLE HEAD AB195 1 W-62 W-62

TRIPLE TRACK AB191 1 W-62 W-62

TRIPLE FRAME AB189 2 H H

JAMB AB194 2 H-60 H-60

COVER INSIDE AB197 1

2W/3-144 2W/3-172

COVER MIDDLE AB197 1

W/3-74 W/3-90

DOOR STEP INSIDE AB185 1

2W/3-144 2W/3-172

DOOR STEP MIDDLE AB185 1

W/3-74 W/3-90








W/6 - 101.5 W/6 - 127.5


NKLMSL

ABI627 12

W/6-102 W/6 - 128

ABI627 12 H-228 H-228


REPL. MIDDLE TRACK AB193 2

W/3-1 W/3+7

REPL. OUTSIDE TRACK AB193 1 W-62 W-62


W/6+28 W/6+42

*

*

**

**

AB185

47

HE211

+

+

*

Note


For 85mm stiles, replace:

ABI829 with ABCI714

AB188 with AB187

AB557 with AB550

Refer to the table for the appropriate

cutting sizes.

Detail V

Scale 1:4

Pic

Description

Code

Qty

Cut Length

(65mm)

Cut

Length

(85mm)

GLASS

Width

6

W/6-113.5 W/6-139.5

Height

H-240 H-240

ACCESSORIES

HE211

or

HE210

8


Handle HD100M 2

6,7x600 Fin Pile

HMZ318 14H + 5W

6,7x900 Fin Pile

HMZ319

2/3W

Wedge

HK702 2W + 12H

Butterfly

HK703 2W + 12H


HGN006 4

20mm T-seal HGN009 4 H - 126



GA+ Sealing Pad set

HGN005 2

GA + Top Block

HE212 4


HU001 12

W/6 - 71.5 W/6 - 97.5

Detail X

Scale 1:4

65

30

65

W-62

2W/3-144

W/3-74

W/6-101.5

W

Galaxy Slider

W/6+28

NKR4,NKLMSL

AB185

AB185

AB195

ABI612

AB197 AB197

AB188

AB188

AB188

AB188

ABI829

AB189

*

*

*

*

*

V

H

W

- Cutting sizes OXXXXO -

X Y

Note



Adjust as required.

AB185 AB185

48

HE211

+

+

+

+ +

+Interlock block HGN007 / HGN008

position

Note

When using AB182 stiffener, reduce

top and bottom rails, glass width and

horizontal glazing beads by 8.5mm

+ + + + + + +

+ +

+ + + +

+

+

AB190

Galaxy Slider

25

25

12,5

12,5

Panel height

- Machining of interlocks -

OX sliders with fixed panel

Top End

25

Bottom End

- Top end of interlocks machined

as illustrated below.

- Bottom end interlocks not

machined.

* - Machine to level with surface.

No rough or protruding material.

AB188

AB192

AB196

AB193

AB188

or

AB187

SCALE 1:2

Note

Same applies to sliders on E-tracks.

49

*

Galaxy Slider

25

25

12,5

- Machining of interlocks -

XX sliders

Top end

Bottom end

- Top and bottom end of interlocks

machined as illustrated below.

AB192

AB196

25

25

12,5

Panel height

12,5

17

AB183

25

17

17

SCALE 1:2

50

AB188

or

AB187

AB188

AB193

Galaxy Slider

H-60

50

10

H

5

40

40

HGN006

- Jamb machining -

Sliders with fixed panel

AB185

AB194AB186

AB192

AB194

AB194

AB186

AB194

Note

- AB194 is machined as indicated

below. L.H & R.H version.

*- AB185 can alternatively be

machined back 19mm where it

intersects AB194.

*

*

AB185

AB192

SCALE 1:2

AB193

51

Galaxy Slider

- Jamb machining -

XX double slider with AB183

Note

- AB194 is machined as indicated

below. L.H & R.H version.

AB194

AB186

SCALE 1:2

52

AB186

AB194

H-62

50

10

H

AB193

AB194

5

27

27

4

38

SCALE 1:2

AB183

AB194

27

38

4

27

AB194

5

2

AB183

5

AB194

Galaxy Slider

- Machining of stiffener AB182 -

- Inside facing make 36mm cut-out at bottom end.

SCALE 1:3

25

36

25

36

25

60

25

60,5

36

60,5

outside

facing

AB182

Bottom

end

AB188

AB182

inside

facing

Top end

AB188

AB196

AB192

AB193

ABI612 ABI612

AB182 AB182

ABI612 ABI612

AB182 AB182

53

Note

AB182 cutting size is H-58mm.


panel top and bottom rails, glass

width and horizontal glazing beads by

8.5mm

Reduce by 17mm when using AB182

on both sides of the panel.

Machine as illustrated below.

H-58

H-58

Galaxy Slider

85

Panel height

85

outside

facing

- Machining of stiffener AB182-

Alternate arrangement

AB188

Top end

Bottom end

AB188

- No primary machining

- Slots for glazing lip

inside

facing

AB196

AB192

ABI612 ABI612

ABI612 ABI612

AB182

AB182

AB182 AB182

54

SCALE 1:2

AB193

Note

AB182 cutting size is H-228mm.


only glass width and horizontal


Reduce by 17mm when using AB182

on both sides of the panel.

H-228

H-228

Galaxy Slider

- Draft exclusion -

65 & 85mm interlocks

Sealant

Polycord

Spacers

Plug

and

Screw

ABI829

HGN006

HGN009

AB188

85mm

65mm

Sealant

HGN008

ABCI714

AB190 HGN006

AB187

AB185

HGN007

Sealant

HGN006

AB185

Z Y

Z Y

Note

HMZ319 9mm fin pile to run length of

AB185 plus HGN007 or HNG008 plus

length of HGN006.

Similarly HE212 is used on the head.

SCALE 1:2

SCALE 1:2

55

Polycord

Sealant

Galaxy Slider

24

26

85

10

120

50

24

26

85

10

120

AB192AB193

AB196

Sealant

all along &

at corners

AB190

FIXED

PANEL

HGN007

or

HGN008

AB196

HMZ319

AB197

AB185

FIXED

PANEL

Sealant

- Draft exclusion -

65 & 85mm interlocks

FIXED

PANEL

FIXED

PANEL

HGN009

HGN009

20mm T-seal

Detail Y

Scale 1:2

Detail Z

Scale 1:2

HGN006

HE212

56

AB192AB193 Sealant

Sealant

all along &

at corners

HGN009

26

HGN007

or

HGN008

Galaxy Slider

- Machining of bottom rail -

56mm Galaxy roller

HU001 tie rod

(optional)

ABI829

70

ABI612

ABI612

HE211

85

SCALE 1:2

70

24

46

44,5

R3 (6mm cutter)

31

57

57

57

Panel bottom rail using

57

AB665

HE211

ABI829

75

AB665 or

HK018

25

25

Note

Minimum distance depends on the

system (Shop Front or Window Wall)

and the type of spigot used.

*

*

HE210

Galaxy roller options

AB665 or

HK018

15

60

85

57

HU001 tie rod

(compulsory)

Galaxy Slider

28

115

44,5

104

ABI612

HE210

HE210

135

SCALE 1:2

Panel bottom rail using

ABI613

- Machining of bottom rail -

72mm Galaxy roller

80

80

57

57

AB665

AB665

58

R3 (6mm cutter)

104

ABI829

ABI829

15

Note

Minimum distance depends on the

system (Shop Front or Window Wall)

and the type of spigot used.

*

25

25

*

AB665 or

HK018

AB665 or

HK018

Optional

160

85

HU001 tie rod

(optional)

HU001 tie rod

(compulsory)

Galaxy Slider

- Machining for dummy roller -

using 65mm lock stile & interlock

70

ABI829

AB190

ABI612

AB186 ABI829 AB190

ABI829

65

70

65

Note

For 65mm lock stile and interlock,

machine 70mm as shown below.

Seal all along with sealant.

*

*

Detail V

Scale 1:2

AB190

AB190

7

0

7

0

59

***

***

Galaxy Slider

- Machining for dummy roller -

using 65mm lock stile & interlock

70

ABI612 AB188

40

70

AB186AB188

AB188

AB190

AB188ABI621

64,7

66,2

Detail V

Scale 1:2

W

H

V

AB190

Note

For the 85mm lock stile and interlock

the machining will be 100mm.

Seal all along with sealant

1

0

0

1

0

0

60

AB190

**

**

Galaxy Slider

- Galaxy roller options -

61

14

24

HE210

AB185

HE210 -150kg each

AB192AB193

ABI612

AB185

AB192

ABI612

HE211

14

24

HE211 - 70kg each

AB193

Galaxy Slider

- Pneumatic punching of door profiles -

Construction (15mm or 25mm)

- Door panels are assembled using

HK018 Spigot, AB665 or HF206 spigot

cut to size and 8mm threaded rod.

- Top & bottom rails and mid rails are

punched on station 1 and 6.

- Mid rails are drilled for additional

screw fixing into the spigot. The spigot

for the mid rail is HK018

ABI612

ABI612

HU001

HU001

ABI829

HK018

HU001

AB202

HF206

AB203

15mm or 25mm slots in top & bottom

rails are required respectively.

This can be achieved by either -

1) Punching, HWW027 machine or

2) End milling

- Single glazing is done with 15mm rebate Shop Front profiles.

- Double glazing is done with 25mm rebate Window Wall profiles.

15mm or

25mm slot

HK018

AB665

62

HK018

ABI829

ABI612

ABI829

HU001

HK018

or

AB665

15mm or

25mm slot

Galaxy Slider

- Pneumatic punching machine -

HWW027 overview

Y

Z

Standard equipment :

-Foot valve with a sliding valve,

-Block set for station 6 (6 items)

-Filler support plate for station 1

-Stopper for 15mm lip profiles

-Allen Key (x2)

-Screws (x3)

1

1

1

2

2

2

-Allen Key (x2)

Block set no.2

(3 blocks)

Block set no.1

(3 blocks)

-Screws (x3)

15mm Profile

stopper

Note

Machining supplied prior to 2017

came with 3 block sets for station 6.

Use block set 3 instead of block set 2

on such units.

13,5

10,0

63

Galaxy Slider

Operating Instructions

Operational stages

Initial use

1) Check that all bolts and fittings are tight.

2) Connect the foot valve to the main air line and open the

sliding tap.

3) Press the foot valve slowly and check whether the

movement is smooth.

4) Insert the profile and make sure it hits the stopper correctly.

Regular operation

1) Adjust the stoppers if needed.

1) Open the sliding tap on foot pedal.

2) Operate the machine with the foot valve.

3) After each operation, make sure that burr does not block the

die sets.

4) Once every 10 perforations, oil the knives.

End of operation

1) Close the sliding tap.

2) Press the foot valve for several times to release all air

pressure from the system.

3) Clean the die sets using an air gun.

- Pneumatic punching manual -

Maintenance & Safety

Maintenance

- Clean the machine at the end of the day and check that all bolts

and fittings are tight.

- When not using the machine for a long period oil-spray the

various knives.

Safety Precautions & Instructions

If parts of the machine, or the guards, have to be disassembled

for any reason, make sure that the air line is disconnected

beforehand.

Please be aware that:

-The manual contains most important information needed to

operate the machine safely.

-The user should allow only persons who comply with the

instructions of the manual to operate the machine.

-The machine has been constructed in line with the various CE

regulations and directives.

It should be used:

- Only for the intended application.

- Only in perfect safe working order.

- Only according to the regulations and instructions in the manual.

- For any amendments, a written consent of the manufacturer is

needed.

Note that improper usage poses risks of injuries to people, and

could damage sub-units and material.

HBS Aluminium Systems

Contact the Technical Manager at the HBS Branch for assistance

and advice.

General information

The pneumatic punching unit uses die-sets to perforate the

various profiles.

Each die performs a different operation, and the dies are all

numbered.

Stoppers are installed when necessary for setting the desired

lengths.

The operating foot valve is pressed while the user holds the

profile tight in its position for punching.

punch tool table HMTZ022.

Using our steel table, the unit can be adjusted on a center

pivot so it swivels by 360 deg when being manually pushed.

Technical data

Perforation power :Up to 2500 Kg.

Air Supply needed :7-8 bars (For some perforations a

lower pressure will suffice).

200 L compressor recommended.

Dimensions :Width 650 mm

Depth 300 mm

Height 560 mm

Weight :90 Kg.

Standard equipment :Foot valve with a sliding tap, pair of

guards (front / back)

Block set for station 6 (6 items)

Block set for station 1 (2 items)

Settings

No special settings are needed, the machine is already set to be

used immediately; while following the instructions in the drawings

of the specific model.

If a need to reset the machine arises, please contact your HBS

Technical Manager.

Installation & Servicing

Installation

Attach the machine to a workbench.

-When using HBS's special steel bench, the machine does not need

to be connected to the bench by bolts. It is set on a pivot; and by

being manually pushed, it can swivel on the center pivot to allow

convenient operation.

-With other solid workbenches the machine must be connected to

the base plate by 4 bolts.

The machine air line should not obstruct movement of workers.

Also, make sure to allow ample space around the machine

according to the size of the profiles being punched.

The HWW027 is intended for inside use only. Keep dry at all times.

Servicing

No special service is needed for the machine. If die-sets are

worn-out, they should be replaced, contact HBS.

64

Station 1 profiles

Station 1 result

1

5

2

5

1

5

25

25

15

15

Galaxy SliderGalaxy Slider

- Station 1 operation -

Stopper

(25mm Lip)

Station 1

Knife

Note

-Spray station after every 10

operations.

-The outside face of the profile should

always be facing upwards.

Support plate

for AB224, AB248 and

AB200

Support plate

for fillers

ABI600

AB555

AB639

ABI601

ABI664

ABI604

ABI656

AB602

AB614

ABI612

ABD618

ABD599

ABI613

AB549

ABI621

ABI203

ABI200

Station 1

knife

TOP VIEW

15mm lip

Clamp

Stopper

(15mm lip)

Station 1

knife

Stopper

(25mm lip)

Clamp

Stopper

(15mm Lip)

Clamp

Clamp

TOP VIEW

25mm lip

SIDE VIEW

25mm lip

ABI226

ABI211

ABI221

AB213

AB212

AB207AB249

AB208

AB224

AB248

AB225

65

Galaxy Slider

- Station 1 procedure -

STATION 1 stages schematics

- Transom or top/bottom rail profiles are

punched.

Note

Always use as explained, Do not

punch from only one end of Station 1.

Left Hand

Right Hand

MOVE OVER THE PROFILE TO THE

RIGHT HAND OF THE KNIFE AND

PUNCH.

TURN OVER THE PROFILE AND PUNCH THE

OPPOSITE DIAGONAL CORNER ON THE

OTHER END OF THE TRANSOM AND PUNCH.

STATION 1 procedure

INSERT PROFILE ON LEFT HAND OF

STATION, FACE UP UNTIL THE STOPPER ON

KNIFE AND PUNCH

Left Hand

Right Hand

TURN OVER THE PROFILE AND PUNCH

THE OPPOSITE DIAGONAL CORNER ON

THE OTHER END OF THE TRANSOM AND

PUNCH.

ALL 4 CORNERS ARE

PUNCHED CORRECTLY

Result

Step 4

Step 3

Step 2

Step 1

66

Station 2 profiles

Station 2 result

2

5

2

5

Galaxy Slider

2

ABI203

Left hand

knife

Note

Spray station after every 10

operations.

25.2 - 25.4mm depth cut.


Station 2

Left hand

Right hand

knife

Station 2

Right hand

Left hand

Right hand

67


Station 3 is a two stage operation, with the

blade in the up position, slide in the profile

and punch then push in the profile further

and punch again.

AB203

AB200

Station 3 profiles

Station 3 result

ABI203

ABI200ABI226

ABI211

ABI221

AB213

AB212

AB207

AB249AB208

AB224

AB248

AB225

*

*

Note

Tolerance = 25,2 -25,4mm

68

Galaxy Slider

111

ABI211

*

Galaxy Slider


Station 4 profiles

Station 4 result

AB249

AB208

2

5

.

5

-

2

7

2

5

.

5

-

2

7

LEFT HAND

RIGHT HAND

Note

Station 4 is used in preparation for

station 3 operation.

69

Station 5 profiles

Station 5 result

4

6

Galaxy Slider


Note

Station 5 is for HWW009 corner

connector.

- Use cancellation lever where screw

hole is not required.

- Spray station after every 10

operations.

ABI227

Cancellation

lever

Screw hole

Connector

hole

*

*

Used with cancellation lever

ABI227

ABI233

AB199

70

1

5

1

5

Galaxy Slider


Note

Spray station after every 10

operations.

AB614

ABD619

ABI612

ABI621

AB549

ABD599

ABI603

AB828 ABC731

AB639AB664

ABI656

ABI600 AB555ABI601 ABI604AB602

Station 6

left hand

Station 6

right hand

Block

Knife

right hand

Knife

left hand

Block

Block

ABI613

Block set no.2

Block set no.1

No block

ABD618

Station 6 profiles

Station 6 result

71

10

13,5

Galaxy Slider

- Use of block sets at station 6 -

1

22

2

Use set of block set no.2

1

No blocks

1 1 1

Use set of block set no.1

Block set no.1 (13.5 mm)

1

2

2

2

Block set no.2 (10 mm)

Note

Machining supplied prior to 2017

came with 3 block sets for station 6.

Use block set 3 instead of block set 2

on such units.

72

Galaxy Slider

Profile

Adjustable support

stand to ensure profile

is inserted square and

level into station 1

Machine table

Outside face

upward

Station 1 elevation

Station 1

knife

Note

Always use as explained, Do not

punch from only one end of station 1.

- Profile support -

Outside face

upward

Adjustable support stand to

ensure profile is inserted

square and level into station 1

Machine table

HMZ022

Adjustable support stand right

hand

Punching machine

HWW027

Profile

LEFT HAND

RIGHT HAND

LEFT HAND RIGHT HAND

Station 1

stopper

73

Table 1 - Typical acceptable surface imperfections

Defects

Requirements Requirements for critical surfaces

Blisters None None

Embedded foreign matter Very slight, tolerated on unseen areas

None

Fish eyes

None None

Pinholes None None

Incomplete hiding Not allowed on significant surfaces

Shall not affect structural adhesion of silicones

Orange peel Very slight, tolerated on unseen areas

None

Sagging/run

None None

Dull spots

None None

Scratches

None through to base metal

Shall not affect structural adhesion of silicones

Table 3 - Coating thickness requirements

1 2

Powder

Film thickness typical

Single - coat powder

60

Two-coat powder system (primer & top coat)

110

Galaxy Slider

Inspection of sections as per SANS 1796 Section 4.5.1

- For inspection of already installed powder-coated sections, a viewing distance of 3 metres is

recommended.

- Products that have not been installed should be viewed under diffused light at an oblique angle of

4.5.1 in SANS 1796:2010 Edition 3)

2 - Significant surface - That area of the coated article on which the coating is essential for serviceability

or appearance

3 - Critical surface - That area of the coated article to which flush glazing may be applied as specified by

the purchaser

When the thickness of the coating as required is measured in accordance with Section 6.2 in SANS

1796:2010 Edition 3, the averaged measurement value shall be at least as given in table 3 within a set

of five readings. A single reading only may be less than 100% but shall be more than 80% of the

specified typical film thickness value.

Examples (2)

Measured v

Average : 81

Sample : Ok

Average : 66

Sample : Sample o

74

- Powder coating -

Quality & inspection

Table 1 - Minimum thickness of coatings

1 2 3

Grade of coating Average thickness, min, Local thickness, min,

AA15 15 13

AA20 20 18

AA25 25 23

Galaxy Slider

Inspection of Sections as per SANS 999 Annex C.2

o When viewed from a distance of at least 3 metres, semi-finished products in this category will have

a substantially uniform appearance after anodising.

Some variation in appearance and colour can be expected after anodising, between different batches

of the same material and between different forms of the same material. These need not in any way

affect the quality of the coating. (For more information, please see Annex A2(i) SANS 999)

Thickness of coatings

o The average coating thickness and local coating thickness on each significant surface, determined in

accordance with 5.2.1(b) shall conform to Table 1 Section 4.3 SANS 999:2007 appropriate to the

grade of coating required.

75

- Anodising coating -

Quality & inspection

Galaxy Slider

Disclaimer

Due to HBS's policy of continual research and development to improve our products, to ensure they comply

with the latest building codes and requirements, details and specifications contained herein are subject to

change at HBS's discretion. The responsibility remains with the fabricator to ensure that he is working, and is

familiar, with the latest edition of this manual. It is assumed, that in accepting the information contained

herein, that the contractor or fabricator has acquainted himself with the necessary skills and machinery

required to effect this type of work and that he has the necessary draughting, factory and site resources and

expertise necessary to undertake the fabrication and installation of a product of this nature.

All I-values, strength and loading charts provided herein are for information only and it expected that the

fabricator will ensure that his Engineer has checked and confirmed that the details and strengths

recommendations comply with his particular contracts requirements.

Care and Maintenance

Aluminium is an excellent material, nonetheless certain precautions should be taken to ensure

maximum longevity. HBS products should be periodically maintained and their use should be in

accordance with specified aims.

Profiles

Recommendations should be followed.

When the environment contains no aggressive elements, as is generally the case in rural or low density

urban areas, cleaning should generally be carried out annually, but with frequency variations

according to environmental conditions. Regularly maintained surfaces can be sponge-washed using

water and neutral detergent. This may be carried out at the same time as window cleaning.

Do not use abrasive products.

Glass

Cleaning should be carried out using water only or with neutral detergents. Avoid the use of tools

likely to scratch the glass. During maintenance, care should be taken to avoid damage leading to

tearing of weathering barriers. Some special glazing requires specific maintenance which should be

specified by the glass supplier.

Drainage

The various rebates, gutters, and rails should be kept clean and free from obstructions to ensure

proper movement of leaves and drainage of water ingress.

Drainage, guttering and pressure balancing openings should also be kept clean and free from

obstruction.

Hardware

Moving parts should be checked, adjusted, and lubricated at least once a year. Particular attention

should be paid to screw tightening. In the case of intensive use, maintenance should be suitably

scheduled to ensure joinery remains in good condition and meets safety standards.

All non-plastic mechanisms should be lubricated with oil or resin and acid-free grease. Any damaged

parts should be replaced.

All lock mechanisms and moving parts should be lubricated. Do not lubricate hinges.

Powder Coating

Powder coating is preferred to anodising for the following reasons:

This does not happen with powder coating

forgiving and easier to clean.

- Disclaimer -

Care & maintenance

76

1. PROFILES - HBS

Documents

Transcript of 1. PROFILES - HBS