1 Power Commander 1 USB Cable FUEL AND IGNITION 1 ...
Transcript of 1 Power Commander 1 USB Cable FUEL AND IGNITION 1 ...
17-031 www.powercommander.com 2008-2019 Kawasaki Brute Force 750 - PCV - 1
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PARTS LIST
1 PowerCommander1 USBCable1 InstallationGuide2 PowerCommanderDecals2 DynojetDecals2 Velcrostrips1 Alcoholswab3 Zip-ties
THE LATEST POWER COMMANDER SOFTWARE AND MAP FILES CAN BE
DOWNLOADED FROM OUR WEB SITE AT:www.powercommander.com
2008-2019 Kawasaki Brute Force 750
I ns ta l l a t i on I ns t ruc t i ons
PLEASE READ ALL DIRECTIONS BEFORE STARTING INSTALLATION
THE IGNITION MUST BE TURNED OFF BEFORE INSTALLATION!
2191 Mendenhall Drive North Las Vegas, NV 89081 (800) 992-4993 www.powercommander.com
FUEL AND IGNITION
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EXPANSION PORTS 1 & 2
OptionalAccessoriessuchasPOD-300unitorAuto-tunekit.
POWER COMMANDER V INPUT ACCESSORY GUIDE
Map - (Input1or2)ThePCVhastheabilitytohold2differentbasemaps.YoucanswitchontheflybetweenthesetwobasemapswhenyouhookupaswitchtotheMAPinputs.Youcanuseanyopen/closetypeswitch.Thepolarityofthewiresisnotimportant.WhenusingtheAutotunekitonepositionwillholdabasemapandtheotherpositionwillletyouactivatethelearningmode.Whentheswitchis“CLOSED”Autotunewillbeactivated.(SettoSwitchInput#1bydefault.)
Shifter- (Input1or2)TheseinputsareforusewiththeDynojetquickshifter.InsertthewiresfromtheDynojetquickshifterintotheSHIFTERinputs.Thepolarityofthewiresisnotimportant.(SettoSwitchInput#2bydefault.)
Speed- Ifyourapplicationhasaspeedsensorthenyoucantapintothesignalsideofthesensorandrunawireintothisinput.ThiswillallowyoutocalculategearpositionintheControlCenterSoftware.Oncegearpositionissetupyoucanalteryourmapbasedongearpositionandsetupgeardependentkilltimeswhenusingaquickshifter.
Analog- Thisinputisfora0-5vsignalsuchasenginetemp,boost,etc.Oncethisinputisestablishedyoucanalteryourfuelcurvebasedonthisinputinthecontrolcentersoftware.
Crank- DoNOTconnectanythingtothisportunlessinstructedtodosobyDynojet.Itisusedtotransfercranktriggerdatafromonemoduletoanother.
ACCESSORY INPUTS
Wire connections:
ToinputwiresintothePCVfirstremovetherubberplugonthebacksideoftheunitandloosenthescrewforthecorrespondinginput.Usinga22-24gaugewirestripabout10mmfromitsend.PushthewireintotheholeofthePCVuntilisstopsandthentightenthescrew.Makesuretoreinstalltherubberplug.
NOTE:Ifyoutinthewireswithsolderitwillmakeinsertingthemeasier.
CRANK
ANALOG
SPEED
INPUT 1 (Grnd)
INPUT 1
INPUT 2 (Grnd)
INPUT 2
USB CONNECTION
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1 Removetheseat.Removetherighthandsidecover,andthecoverinfrontofthesteeringstemthatholdstheaccessoryoutlet(Fig.A).
The shifter knob and key switch will need to be removed to pull the right side cover off.
2 AttachthePCVmoduletothetopoftheECMundertheseatinthelocationshowninFig.B.
Use the supplied alcohol swap to clean the surface area, prior to making the attachment with the supplied velcro.
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FIG.C
FIG.B
Remove
Remove
Remove
3 RoutethePCVwireharnessundertheplastictrayanddowntherighthandsideoftheATV,followingthestockwiringharness(Fig.C).
This wire routing will be much easier with the clutch snorkel and the 2 bolts at the front of the tray under the seat removed.
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FIG.D
FIG.E
4 Locatethe6-pinBLACKconnectorthatcomesfromthethrottlebodies.Unplugthisconnector(Fig.D).
6 SecurethegroundwireofthePowerCommanderharnesstothegroundboltontheshifterbracket(Fig.F).
5 ConnectthePCVwiringharnessin-linewiththestockwiringharnessandthrottlebodyharness(Fig.E).
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10 ContinuetoroutetheremainderofthePCVwiringharnessdowntheframerailanduptowherethecrankpositionsensorconnectorsarelocated.
These connectors are located behind the steering stem cover that was removed in step 1.
They are WHITE, 2-pin connectors, and are located by the steering stem (Fig. I).
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7 Locatetherearignitioncoil.ItislocatedontherighthandsideoftheATVneartheframerail(Fig.G).
8 UnplugtheBLUE/WHITEwireontheATV’srearignitioncoil.
9 ConnectthesetofBLUEcoloredwiresofthePCVharness,in-lineofthestockcoilandtheBLUE/WHITEwire(Fig.H).
The BLUE/WHITE wire is the one closer to the engine.
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15 UnplugtheGREEN/WHITEwireonthefrontignitioncoil.
16 ConnectthesetofGREENwiresofthePCVharnessin-linewiththecoilandtheGREEN/WHITEwire(Fig.L).
The GREEN/WHITE wire is the one closer to the steering stem.
17 UsethesuppliedziptiestothetieupthePCVharness,beingsuretokeepitfreeandclearofanyhotormovingparts.
18 Reinstalltheclutchsnorkel(ifremoved),plasticcovers,shifterknob,keyswitch,andseat.
FIG.L
11 PlugthesetofWHITE2-pinconnectorsofthePCVharnessinlinewiththeATV’scrankpositionsensorconnectors(Fig.J).
12 ContinuetoroutetheremainderofthePCVwiringharnessdownwardbythesteeringstemandtotheleft,wherethefrontignitioncoilislocated(Fig.K).
13 UnplugtheYELLOW/REDwireonthefrontignitioncoil.
14 ConnectthesetofREDwiresofthePCVharnessin-linewiththecoilandtheYELLOW/REDwire.