1 PFP MSR, 08/17/2010 Particles and Fields Package Monthly Status Review (MSR) Aug 17, 2010 Dave...

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1 PFP MSR, 08/17/2010 Particles and Fields Package Monthly Status Review (MSR) Aug 17, 2010 Dave Curtis, PFP PM

Transcript of 1 PFP MSR, 08/17/2010 Particles and Fields Package Monthly Status Review (MSR) Aug 17, 2010 Dave...

Page 1: 1 PFP MSR, 08/17/2010 Particles and Fields Package Monthly Status Review (MSR) Aug 17, 2010 Dave Curtis, PFP PM.

1PFP MSR, 08/17/2010

Particles and Fields PackageMonthly Status Review (MSR)

Aug 17, 2010

Dave Curtis, PFP PM

Page 2: 1 PFP MSR, 08/17/2010 Particles and Fields Package Monthly Status Review (MSR) Aug 17, 2010 Dave Curtis, PFP PM.

2PFP MSR, 08/17/2010

SSL Contracting Status

• Phase B/C/D Contract in place.

Page 3: 1 PFP MSR, 08/17/2010 Particles and Fields Package Monthly Status Review (MSR) Aug 17, 2010 Dave Curtis, PFP PM.

3PFP MSR, 08/17/2010

Schedule Status

• Slack to CDR has eroded from 4.2 to 3 weeks, mostly due to delays in EM part procurement.

• Delay in PFP EM I&T results in delays in start of next FSW build, resulting in loss of slack in FSW delivery (11.4 to 7.8 weeks)– Puts FSW on critical path– Odd because FSW is actually ahead of schedule.

• Added 8w to schedule margin due to need date slipping to the right.

Page 4: 1 PFP MSR, 08/17/2010 Particles and Fields Package Monthly Status Review (MSR) Aug 17, 2010 Dave Curtis, PFP PM.

4PFP MSR, 08/17/2010

Manpower

• Ramping up complete– Added final ME to SWIA/STATIC team

• New position open to augment QA team due to Ron Jackson’s retirement

Page 5: 1 PFP MSR, 08/17/2010 Particles and Fields Package Monthly Status Review (MSR) Aug 17, 2010 Dave Curtis, PFP PM.

5PFP MSR, 08/17/2010

Accomplishments

• Completed all pre-PDR deliverables• Completed peer reviews, IPDR, MPDR• Most EM EEE parts on order – just a few actives and

some passives left– Part qualification testing has been delayed till next FY, which

adds some schedule risk in case parts fail screening

• PWBs are in layout• EM Mechanical parts are starting to go to fab• PFP FSW Boot code ~1/2 coded• Completed LPW sensor geometry trade

• More in instrument sections…

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Ongoing Work

• Supporting Project planning process• Supporting EMC, Payload, SDT working groups

• Working parts issues with PCB• Completing layouts and mechanical part level designs• Working off RFAs

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PFP RFA Status

Review Actions Closed %SWEA Peer 20 20 100%

Mechanical Peer 8 8 100%Analyzer Peer 11 11 100%Power Peer 0Digital Peer 4 4 100%FSW Peer 0LPW Peer 11 11 100%MAG Peer 5 5 100%

LPW Mech Peer 7 0%

IPDR 6 0%

Totals 72 59 82%

Page 8: 1 PFP MSR, 08/17/2010 Particles and Fields Package Monthly Status Review (MSR) Aug 17, 2010 Dave Curtis, PFP PM.

8PFP MSR, 08/17/2010

Trades

• Considering changing LPW boom whip caging– Nick Jedrich Mechanical Peer Review recommendation– Now that sensor geometry has been decided, can proceed.– Change from caged to fixed whip

• Deletes caging mechanism mass & resources• Deletes whip hinge• Deletes an actuation• Simplifies qualification

– Concerns being investigated• Enhanced vibration on whip, preamp

– Have ideas for mitigations which look promising– Plan for building a demonstration model to vibrate this month.

• Potential damage to exposed whips during I&T– Possibly remove whip for some of ATLO

– SSL & LM current see no show-stoppers

Page 9: 1 PFP MSR, 08/17/2010 Particles and Fields Package Monthly Status Review (MSR) Aug 17, 2010 Dave Curtis, PFP PM.

9PFP MSR, 08/17/2010

Issues [1]

• Magnetics– Current sensor location on solar array probably does not work

• Too close to solar array strings• AC magnetics too high

– Working with Project on alternatives

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10PFP MSR, 08/17/2010

Issues [2]

• SWEA Surface Treatment– Need to modify thermal characteristics of surfaces in SWEA

aperture to avoid excessive heating - candidate solutions in work– Candidate solutions need to be evaluated for Atomic Oxygen

effects, charging effects, thermal properties, and robustness• AO test in progress

– Current candidates: DAG213, Ebanol-C, Black Nickel, Black Chrome, Z307

– SWIA and STATIC also interested

• SEP detector Atomic Oxygen effects– Heritage instruments survives AO, but we would like to test a

MAVEN detector if possible.• Included in the test

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11PFP MSR, 08/17/2010

Issues [3]

• Amptek HV801 failures– Seems to be a lot workmanship issue– New lot in work at Amptek, but not certain they will be better– Projects ahead of MAVEN in trouble, will have higher priority for

parts• SWIA, STATIC use HV801• Alternative VMI part has acceptable performance

– Tested in breadboard– Much too large for existing layout– Significant changes would need to be made to accommodate

• mass, schedule impact

• Micropak has built equivalent demo parts with same form factor– Parts in test (one at SSL)

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Issues [4]

• SWEA Planetary Protection– CESR part of SWEA FM build in progress– Will be assembled before the breakup/burnup analysis

complete• Current PP plan indicates SWEA is likely to burn up• SWEA is small, not a large contributor even if it does not burn up

– SWEA has stringent contamination concerns due to MCP, and so is already built in very clean conditions

– Need to decide if we need extra steps such as bio assay– This is the same as the rest of MAVEN, but with a sooner

trigger date• FM fab already started, mechanical assembly starts in November

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13PFP MSR, 08/17/2010

Issues [5]

• Launch Loads– The current random vibe levels in the ERD are significantly higher than

anything we have worked to on previous missions• 23GRMS for forward deck mounted instruments• 47GRMS for MAG

– MAC curve limit loads are as high as 72g– Corresponds to design loads significantly greater than 100G, which is

the usual design target at SSL– Greater than qualification level for heritage instruments which were

expected to fly with minimal changes• SWEA, SEP, LPW booms

– A concern for some structures• Historically loads come down significantly once we get CLA

– CLA is due ~October, well before CDR• PFP plan is to follow LM’s lead and not redesign to these unrealistic

loads– When CLA comes in there is a risk we will have to do some redesign

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14PFP MSR, 08/17/2010

Issues [6]

• THEMIS SST Attenuator anomaly– MAVEN SEP attenuator design is identical to THEMIS SST– THEMIS attenuator life tested to ~75,000 cycles– One of 10 flight attenuators failed to completely open after ~3

years on orbit and ~4,000 cycles• MAVEN expected life is ~2,000 cycles.

– Diagnostics indicate the problem is not the end-of-travel microswitch (an early candidate), but the “Nanomuscle” actuator itself

– Looking at ways to improve the actuator reliability– MAVEN has 2 independent SEP telescopes. Failure of one

attenuator impacts part of the science from one telescope; can still meet Level 1.

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Top Risks

• New risk 17

MAVEN PFP RISK MANAGEMENT Chg RANK ID Approach TITLE

1 P-04 Mitigate Solar Array Magnetics

55 10 15 20 25

2 P-10 Watch Operational Heaters

44 8 12 16 20

3 P-16 Watch Launch Loads

33 8 9 12 15

4 P-17 Watch Parts Qualification

22 4 6 8 10

5 P-14 Mitigate HV801 Problem

11 2 3 4 5

6 P-15 Mitigate SWEA Surface Charging

1 2 3 4 5

Criticality Approach

High

Medium

Low

LIKELIHOOD

Improved

Worsening

Unchanged

New this month

Mitigate

Watch

Accept

Research

CONSEQUENCES

L * C Trend

*

P15

P16

P4

P14

P10

P17

*

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16PFP MSR, 08/17/2010

Risks List [1]

ID Title Type P I Crit Risk Statement Impact Term Plan Approach Comments

P-01 SSL ManpowerProject

Execution2 2 L

Delays in RBSP leads to manpower conflicts at SSL

Schedule erosion, cost to recover

Near Term

Hire new people to take routine tasks off key personnel

Mitigate Review in March 2010Add extra Power Converter person 1/2010Add extra ME 2/2010Add extra QA 8/2010

P-04Solar Array Magnetics

Mission Performance

4 4 H

Proximity of MAG sensor to solar arrays results in not meeting the magnetics requriements

Magnetics [MRD84]

Near Term

Consider ways to increase distance between MAG and cells

Mitigate Magnetics Working Group working on options

P-07Delayed LPW

Boom Deployment

Mission Performance

1 3 L

Waiting till after MOI to deploy LPW booms results in them sitting undeployed for over a year, increasing the risk of deployment failure

Potential severe degradation of LPW measurement

Far Term

Investigate if LPW booms can be deployed early

Research Early deployment of LPW booms reduces this risk. Actual risk of failure is very low. Risk that we may be asked to do an expensive verification is moderate

P-08

EUV sensor damaged by exposure to atmosphere

Mission Performance

1 3 L

If EUV does not close its door before deep dips (or any periapsis where EUV points into the RAM direction) sensor can be damaged

Degradation of EUV Lyman Alpha sensor

Far Term

- Include EUV door close to instrument autonomy rules.- Add MOC/SOC flight rule to reduce risk that human error results in incorrect operational script

Mitigate

P-10Operational

HeatersProject

Execution4 4 H

If operational heater reequirement to survive eclipse is significant, could impact power budget

Power Mid Term

Pending thermal analysis Watch Pending thermal models, spacecraft environments (after PDR)

P-13 Atomic OxygenMission

Performance2 3 L

If atomic oxygen degrades exposed surfaces, thermal, ESC, or other characteristics could be impacted

Thermal, ESC Mid Term

Test materials if existing data is insufficient

Mitigate AO test selected materials

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Risks List [2]

ID Title Type P I Crit Risk Statement Impact Term Plan Approach Comments

P-14 HV801 ProblemProject

Execution2 3 L

If HV801 not available a redesign would be required to use alternate (larger) parts

Schedule, Mass Mid Term

Watch what programs ahead of MAVEN do; look into alternate parts

Mitigate Micropak alternate part in test

P-15SWEA Surface

ChargingMission

Performance2 3 L

If SWEA (and to a lesser extent, STATIC) surfaces charge as STEREO did will lose low energy measurement

Performance Near Term

Do not use material which exhibited charging on STEREO. Verify any new material does not (difficult as the mechanisism for how the material charged is not fully understood)

Mitigate Material also needs to be insensitive to AO (P-13)

P-16 Launch LoadsProject

Execution3 3 M

If launch loads do not come down, will have to redesign instruments

Schedule Near Term

Wait for CLA before redesigning for unrealistically high loads

Watch Expect CLA ~9/2010, in time to redesign by CDR

P-17Parts

QualificationProject

Execution3 3 M

If parts fail qualification then system would have to be redesigned for alternate (which may also have to be qualified and may have lower performance)

Schedule, Cost, Performance

Mid Term

Start parts qualification as soon as possible (but delayed to FY11 for funding)

Watch

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PFP Mass

• PDR masses• NTE reallocation per CCR182• EUV mass growth due to mechanism change

Instrument QuantityCBE Each

[kg]CBE

Total [kg] Cont. (%)Total [kg] (CBE+cnt)

Particles and Fields 21.30 28% 27.19LPW Total 6.50 17% 7.62

LPW Booms 2 5.482 20% 6.578EUV Assembly 1 1.014 2% 1.039

STATIC Total 2.36 35% 3.19SWEA Total 1.60 21% 1.94SWIA Total 2.02 30% 2.62SEP Total 1.27 20% 1.52MAG Total 0.65 20% 0.78PFDPU Total 4.88 20% 5.86PF Intra-Instrument Harness Total 2.03 81% 3.67

Page 19: 1 PFP MSR, 08/17/2010 Particles and Fields Package Monthly Status Review (MSR) Aug 17, 2010 Dave Curtis, PFP PM.

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Mass Tracking Chart

PFP Mass Trend

15.00

20.00

25.00

30.00

35.00

10/1/2009 11/20/2009 1/9/2010 2/28/2010 4/19/2010 6/8/2010 7/28/2010

Date

kg

15%

20%

25%

30%

35%

Mass CBE, kg

Mass NTE, kg

Mass Margin %

Page 20: 1 PFP MSR, 08/17/2010 Particles and Fields Package Monthly Status Review (MSR) Aug 17, 2010 Dave Curtis, PFP PM.

20PFP MSR, 08/17/2010

PFP Power

• Increase in SEP power due to calculation error in previous version

• Liens:– Expect to need operational heat during eclipse

• None allocated for most instruments; amount needed pending thermal analysis• Preliminary estimates included for MAG and EUV• IPDR numbers for the remaining instruments are up to 13.3W (worst case cold)

– Hoping to improve on that using the LM-provided environments, pending

Instrument CBE [W] Cont. (%) NTE [W] CBE [W] Cont. (%) NTE[W] CBE [W] Cont. (%) NTE[W]Particles and Fields

Off (heater only) 0.00 0.00 10.58 18% 12.46 10.58 18% 12.46Standby 9.30 35% 12.52 3.81 15% 4.39 13.11 29% 16.91Nominal 19.20 16% 22.29 3.40 15% 3.91 22.60 16% 26.20

Peak 31.90 16% 37.01 15.90 15% 18.29 47.80 16% 55.30Orbit Average 19.31 16% 22.39 3.40 15% 3.91 22.71 16% 26.30

Orbit Average:LPW 4.77 15% 5.49 0.00 0% 0.00 4.77 15% 5.49EUV 0.16 15% 0.18 1.80 15% 2.07 1.96 15% 2.25STATIC 4.39 19% 5.21 0.00 0% 0.00 4.39 19% 5.21SWEA 1.07 15% 1.24 0.00 0% 0.00 1.07 15% 1.24SWIA 2.05 22% 2.50 0.00 0% 0.00 2.05 22% 2.50SEP 2.60 -14% 2.24 0.00 0% 0.00 2.60 -14% 2.24MAG 2.47 15% 2.84 1.60 15% 1.84 4.07 15% 4.68PFDPU 1.78 51% 2.69 0.00 0% 0.00 1.78 51% 2.69

Operational Heater Total

Page 21: 1 PFP MSR, 08/17/2010 Particles and Fields Package Monthly Status Review (MSR) Aug 17, 2010 Dave Curtis, PFP PM.

21PFP MSR, 08/17/2010

PFP Power Trend

PFP Power Trend

15.00

20.00

25.00

30.00

10/1/2009 11/20/2009 1/9/2010 2/28/2010 4/19/2010 6/8/2010 7/28/2010

Date

W

0%

10%

20%

30%

Power CBE, W

Power NTE, W

Power Margin %

Page 22: 1 PFP MSR, 08/17/2010 Particles and Fields Package Monthly Status Review (MSR) Aug 17, 2010 Dave Curtis, PFP PM.

22PFP MSR, 08/17/2010

PFP Data Rate

• Per 2009-6-9 allocations from Bruce

Rate [bps]Particles and FieldsLPW/EUV 717.0STATIC 2000.0SWEA 600.0SWIA 604.0SEP 160.0MAG 660.0PFDPU 30.0

Total 4771.0

Instrument

Page 23: 1 PFP MSR, 08/17/2010 Particles and Fields Package Monthly Status Review (MSR) Aug 17, 2010 Dave Curtis, PFP PM.

23PFP MSR, 08/17/2010

Requirements Verification Status

• Nothing to report

Page 24: 1 PFP MSR, 08/17/2010 Particles and Fields Package Monthly Status Review (MSR) Aug 17, 2010 Dave Curtis, PFP PM.

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MAVEN Magnetometer Status

Aug 5, 2010

Connerney, Sheppard, Schnurr, etc.

Page 25: 1 PFP MSR, 08/17/2010 Particles and Fields Package Monthly Status Review (MSR) Aug 17, 2010 Dave Curtis, PFP PM.

25PFP MSR, 08/17/2010

GSFC/MAG - Accomplishments Last Month(s)

• MAG supported to a successful conclusion IPDR (at UCB) and Mission PDR

(GSFC – 07/12-15/2010).

• Closed out all MAG-related RFA’s (per email 08/03 Ken Wagner)

• Received circuit boards for MAG a/c heater circuit.

• Initiated procurement of long-lead items:– Mil spec CMOS quad bilateral switches (4066’s).

– LTC1604 ADCs and Aeroflex PWM 5032 for new heater design.

– Fabrication of sensor assembly parts (currently out for bids).

• Continued discussions with Project and GSFC management re SIP (budget).

• Provided Solar Array design tutorial, SA qual coupon test plan, Juno SA qual

coupon test results, support to GSFC/LM magnetics working group.– Recommend sensor accommodation on extended SA substrate (1” thick M55J

Aluminum honeycomb/CC facesheet panel) at max separation that can be

affordably achieved (>1m). Recommended independent (GSFC) analysis of

mechanical design.

Page 26: 1 PFP MSR, 08/17/2010 Particles and Fields Package Monthly Status Review (MSR) Aug 17, 2010 Dave Curtis, PFP PM.

26PFP MSR, 08/17/2010

Near Term Plans & Open Issues

• Support (now weekly) budget discussions with Project, Code 600 management, and Director’s management.

• Complete EM board layout.• Initiate winding of magnetics (transformers, inductors).• Completion of procurement activity to meet GSFC cut-off

dates– Aug 11 for transfer of funds – Aug 13 for funds commitment

• Assist MAG Sensor accommodation trade (design).– Extend the SA panel substrate (1.5 m from SA strings may be

possible).

Page 27: 1 PFP MSR, 08/17/2010 Particles and Fields Package Monthly Status Review (MSR) Aug 17, 2010 Dave Curtis, PFP PM.

27PFP MSR, 08/17/2010

MAVEN PFP SWIA Status

Aug 2010

Jasper Halekas, SWIA Lead

Page 28: 1 PFP MSR, 08/17/2010 Particles and Fields Package Monthly Status Review (MSR) Aug 17, 2010 Dave Curtis, PFP PM.

28PFP MSR, 08/17/2010

SWIA Progress

• PDR Passed– No major issues, all actions and recommendations completed

• Active and passive parts lists complete– Long lead items: MCPs and A121 preamps ordered

• Schematics for all boards complete– Anode board in layout– Mechanical details on preamp/MCP board in progress– HVPS prototype testing ongoing– Digital board and LVPS board ready for layout

• Mechanical design maturing– First priority: Support layout– Second priority: Flesh out and fabricate attenuator mechanism

and anode/MCP housing– Third priority: Finish and fabricate full analyzer

• FPGA Testing in progress

Page 29: 1 PFP MSR, 08/17/2010 Particles and Fields Package Monthly Status Review (MSR) Aug 17, 2010 Dave Curtis, PFP PM.

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SWIA Issues

• Staffing– ME staffing continues to be an issue

• Dalton largely busy with RBSP• Johnson splitting time between RBSP, STATIC, SWIA

– Layout queue is tight– Many people out on vacations after PDR

• Parts concerns– VMI multipliers– Switches– MOBI actuators– TiNI pin-pullers

Page 30: 1 PFP MSR, 08/17/2010 Particles and Fields Package Monthly Status Review (MSR) Aug 17, 2010 Dave Curtis, PFP PM.

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SWIA Simulated Test FPGA Output

• FPGA simulation tested with 24 constant count rates for each anode

• Output de-commutated and plotted using SSL standard IDL routines (different color scales)

• Working Nominally!

P0 First Energy StepP0 First Energy Step

P2 First Energy StepP2 First Energy StepP1 First Energy StepP1 First Energy Step

Page 31: 1 PFP MSR, 08/17/2010 Particles and Fields Package Monthly Status Review (MSR) Aug 17, 2010 Dave Curtis, PFP PM.

31PFP MSR, 08/17/2010

MAVEN PFP SWEA Status

August 2010

Dave Mitchell, SWEA Lead

Page 32: 1 PFP MSR, 08/17/2010 Particles and Fields Package Monthly Status Review (MSR) Aug 17, 2010 Dave Curtis, PFP PM.

32PFP MSR, 08/17/2010

SWEA Status

• Mechanical– New mechanical parts fabrication and coating – ongoing (expect to

complete in September)

• Front-end Electronics (MCP, HVPS)

– Electronic parts procurement – done

– PCB fabrication – done

– HV optocouplers – procured, fabrication in progress, final assembly in September

– Transformers fab & test – fab complete, not yet tested

• LVPC & Digital– LVPC design/parts selection – done

– Digital design – schematic and final parts list done, checking PCB part information and footprint

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• Surface Coating for Deflectors and Toroidal Grids– Current candidates are: black chrome, black nickel, DAG213, Z307,

and Ebanol-C.

– Samples procured and delivered to GSFC for testing.

– Laboratory tests are underway to measure electrical & thermal properties before and after exposure to atomic oxygen.

• Mechanical Design of Aperture– Current mechanical loads spec exceeds SWEA’s tolerance.

– Awaiting results of CLA analysis (expected October 2010).

– May need to redesign support ribs to make them stronger.

– Results in schedule delay, but still plenty of margin at CESR and SSL to handle delay.

SWEA Work in Progress

Page 34: 1 PFP MSR, 08/17/2010 Particles and Fields Package Monthly Status Review (MSR) Aug 17, 2010 Dave Curtis, PFP PM.

34PFP MSR, 08/17/2010

MAVEN PFP STATIC Status

August 2010

Jim McFadden, STATIC Lead

Page 35: 1 PFP MSR, 08/17/2010 Particles and Fields Package Monthly Status Review (MSR) Aug 17, 2010 Dave Curtis, PFP PM.

35PFP MSR, 08/17/2010

STATIC Accomplishments

• RFAs from peer-review and PDR closed• Carbon foil carrier frames ordered, carbon foils re-ordered• Foil floating and carrier mounting scheme established – next

step involves mounting carbon foils on flight carriers• Mechanical details of TOF modified for to accommodate thermal

expansion and modeled for stiffness and vibration modes.• TOF mechanical drawings completed and sent out for quote• Anode board layout reworked to accommodate new test pulse

connectors• TDC parts changes to schematic completed• Calibration room equipment removed from 320E and prepared

for painting• MCP quote from Photonis received• Thick foil quote from Luxel received• FPGA daughter board mechanical design complete

Page 36: 1 PFP MSR, 08/17/2010 Particles and Fields Package Monthly Status Review (MSR) Aug 17, 2010 Dave Curtis, PFP PM.

36PFP MSR, 08/17/2010

STATIC Open Issues

• STATIC HV Sweep testing resumed – new HV opto-coupler testing started, still debugging HV oscillations.

• TDC needs layout changes to accommodate parts changes and remove ground bounce (add some capacitance) – negotiating for tech layout time

• STATIC FPGA still in development – need new test setup for complete throughput test (anode-preamp-TDC-Digital).

• Mechanical Attenuator still in development • Mechanical details of HV connectors still in development• MCP clamping spring force calculations in processes• New 15 kV / MCP board layout to proceed when EE is

available, VMI multipliers need to be ordered.• Waiting on order for carbon foils and carbon foil carrier frames • Waiting on feedback from campus with regard to refurbishing

the clean room (320D).

Page 37: 1 PFP MSR, 08/17/2010 Particles and Fields Package Monthly Status Review (MSR) Aug 17, 2010 Dave Curtis, PFP PM.

37PFP MSR, 08/17/2010

MAVEN PFP SEP Status

August 15, 2010

Davin Larson, SEP Lead

Page 38: 1 PFP MSR, 08/17/2010 Particles and Fields Package Monthly Status Review (MSR) Aug 17, 2010 Dave Curtis, PFP PM.

38PFP MSR, 08/17/2010

SEP Accomplishments

• DAP board is in layout. – All parts are placed.– Shaping section is finished.– Routing continuing on digital section.– 75% complete

• Foils are ordered from Luxel.• Mechanical parts mostly ordered (a few parts still left)• Determined that leftover yokes from THEMIS are fine for

MAVEN EM• Detector Order placed with LBNL

Page 39: 1 PFP MSR, 08/17/2010 Particles and Fields Package Monthly Status Review (MSR) Aug 17, 2010 Dave Curtis, PFP PM.

39PFP MSR, 08/17/2010

SEP Open issues

• DFE Board Layout must be started still• Not completely finalized cable connector pinout yet.• Must begin magnet selection for magnet cage.• THEMIS Anomaly

– Need to decide if any changes are needed to attenuator design to improve reliability

Page 40: 1 PFP MSR, 08/17/2010 Particles and Fields Package Monthly Status Review (MSR) Aug 17, 2010 Dave Curtis, PFP PM.

40PFP MSR, 08/17/2010

MAVEN PFP PFDPU, Power Converter & GSE Status

August 2010

Dorothy Gordon

Page 41: 1 PFP MSR, 08/17/2010 Particles and Fields Package Monthly Status Review (MSR) Aug 17, 2010 Dave Curtis, PFP PM.

41PFP MSR, 08/17/2010

DCB Status

• PFDPU Processor DCB Schematics have been completed External Contractor selected for the DCB and FPGA Daughter Board Layouts DCB PCB Layout has been started

Parts Definition and Placement in process Routing to begin next week

DCB FPGA Detailed Design has been started• FPGA Daughter Card

PCB Layout contract in place for both daughter boardsParts Definition and Placement in processCoordinating mechanical design with the mother boards

Voltage Nominal Current

Max Current

+5VA 20mA 50mA -5VA 25mA 50mA +5VD 5mA 10mA

+3.3VD 220mA 450mA +1.5VD 150mA 350 mA Estimated DCB Power Supply Requirements

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42PFP MSR, 08/17/2010

DCB and FPGA Daughter Board Placement

Page 43: 1 PFP MSR, 08/17/2010 Particles and Fields Package Monthly Status Review (MSR) Aug 17, 2010 Dave Curtis, PFP PM.

43PFP MSR, 08/17/2010

GSE Status

• GSE Hardware– MISG #1 has been built and is undergoing test

• ZestET1 daughter card is integrated • FPGA code is under development

• GSE Software– Set up software version control server (SVN)

• Located at https://maven.ssl.berkeley.edu/svn – Available as a resource for the SSL MAVEN Team

– Transitioned all software (GSEOS, SSG) to SVN system. – Set up system on GSEOS to convert instrument command and

telemetry definition files to the format required by GSEOS• Modeled after flight software CTM document • Input is an Excel Spreadsheet• Output is a set of GSEOS configuration files

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44PFP MSR, 08/17/2010

Power Converter Status

• Schematics– Preliminary Schematics are being finalized in preparation for

PCB Layout• DRC Removal • Incorporation of footprint and detailed parts information

– REG Board Circuit Revised• Initial safing circuit timer used capacitors that were too

consumptive of real estate. This circuit has been redesigned and incorporated into the new schematics.

• To reduce power consumption the AD823s were replaced with LTC2054HVs in four of eight locations.

– IIB Schematics are in process

Page 45: 1 PFP MSR, 08/17/2010 Particles and Fields Package Monthly Status Review (MSR) Aug 17, 2010 Dave Curtis, PFP PM.

45PFP MSR, 08/17/2010

Power Converter Status

• Testing and Development– SWIA, SWEA and STATIC Buck regulators and resonant supplies

topologies have been tested• Prototype circuits have been evaluated for output voltage,

ripple, regulation, consumption, and stability.  • We have proven the basic topologies intended for ETU on the

three boards above and several of the supplies used on the IIB. 

– The next candidate for the bench testing is the ± 90 volt supply. – Magnetics development

• The buck regulator magnetics have been developed for SWIA and SWEA

• STATIC still pending (similar to the others)

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VI Curves for SWIA LVPS (1)

VI Curve

11.00

12.00

13.00

14.00

15.00

16.00

17.00

0.000 0.002 0.004 0.006 0.008 0.010 0.012

12V AnalogVI Curve

5.50

6.00

6.50

7.00

7.50

8.00

8.50

9.00

0.000 0.010 0.020 0.030 0.040 0.050 0.060

6V Digital

VI Curve

23.00

25.00

27.00

29.00

31.00

33.00

35.00

37.00

39.00

0.000 0.020 0.040 0.060 0.080 0.100 0.120

28V Analog

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47PFP MSR, 08/17/2010

VI Curves for SWIA LVPS (2)

VI Curve

4.50

5.00

5.50

6.00

6.50

7.00

7.50

8.00

8.50

0.000 0.050 0.100 0.150 0.200 0.250

+5V Analog VI Curve

5.00

5.50

6.00

6.50

7.00

7.50

8.00

8.50

0.000 0.002 0.004 0.006 0.008 0.010

-5V Analog

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48PFP MSR, 08/17/2010

MAVEN PFP Flight Software Status

August 6 2010

Peter Harvey

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49PFP MSR, 08/17/2010

Schedule Tracker

Progress Points=Telecons with GSFC. 1 pt for each telecon, 0 if the telecon did not happen.

Management Effort. Expected 10% or less, but has required phase A requirements and plans to be written in phase B.

Milestone PDRDescription Apr-10 May-10 Jun-10 Jul-10 Aug-10 Sep-10 Oct-10 Nov-10 Dec-10Product Characteristics

Project Name MAVEN MAVEN MAVEN MAVENLanguage C C C C

Software Domain (FSW) FSW FSW FSW FSWSLOC Expected 9180 9180 9180 9180

SLOC To Date 0 0 771 1645Software Progress

Major Events Planned 1 1 1 0Major Events Actual 1 1 1 0

Progress Points Planned 1 1 1 1 1 1 1 1 1Progress Points Actual 0 1 0 1

Effort-Software Planned 90% 90% 90% 90% 90% 90% 90% 90% 90%Effort-Software Actual 0% 0% 24% 45%

Risks (Low) 0 3 4 4Risks (Med) 0 0 0 0Risks (High) 0 0 0 0

Project PlanningCost/Schedule Revs Planned 0 0 1 0

Cost/Schedule Revs Actual 1 0 1 0Effort-Management Planned 10% 10% 10% 10% 10% 10% 10% 10% 10%

Effort-Management Actual 24% 79% 37% 10%Software Functionality

Requirements Planned 8.1 16.2 24.3 32.4 40.5 55.75 71Requirements Actual 0 0 19 28

Software QualityFSW Defect Count 0 0 0 0 0 0 0 0 0

non-FSW Defect Count 0 0 0 0Inspections Planned 0 0 0 0 0 0 1 0 0

Inspections Actual 0 0 0 0Effort-Quality Planned 0 0 0 0 0 0 0.2 0 0

Effort-Quality Actual 0 0 0 0Configuration Management

VDD Reviews Planned 0 0 0 0 0 0 1 0 0VDD Reviews Actual 0 0 0 0

CM Meetings Planned 0 0 0 0 0 0 0 0 0CM Meetings Actual 0 0 0 0

Requirements ManagementRequirements Changes 0 0 2 0

Requirement TBDs-STATIC 0 0 0 0Requirement TBDs-SEP 0 0 0 0

Requirement TBDs-SWIA 0 0 0 0Requirement TBDs-SWEA 0 0 0 0

Requirement TBDs-LPW 0 0 0 0Requirement TBDs-MAG 0 0 0 0

Requirement TBDs-TOTAL 0 0 0 0Effort-Engineering 24% 0% 3% 0%

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50PFP MSR, 08/17/2010

Technical Status

Technical Status Command module : message decoding, buffering, distribution, RTS execution, time

message recognition. Loader module : Memory loading, bit manipulation Software tests being performed using Code Warrior simulator, breakpoints, etc.

Upcoming

Update Level 5’s (derived from Level 4’s)

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51PFP MSR, 08/17/2010

Action Items

PFISPDRRFA2 – Command and Telemetry Database

 

Action: When creating the Command and Telemetry Database for the PFIS follow mnemonic naming standards so that the database can be delivered to the Asist and OASIS teams.

 

Rationale: The developers of the FSW should be the originator of their respective database. Since the PFIS team is using their own flavor of GSE, they should create the database so that it is compatible with the project Command and Telemetry Database.

 

Originator: Tom Jackson/GSFC

Activity:Contact with LM regarding naming conventions have been through email. No document is readily apparent.Commands: 16 character limit, Upper Case Only, no special characters except “_”Telemetry: Upper and Lower Case UsedInstrument Prefixes:

SWE – SWEA instrumentSWI – SWIA InstrumentSTA – STATIC InstrumentSEP – SEP InstrumentLPW – LPW InstrumentEUV – EUV InstrumentMAG – Magnetometer instrumentPFP – PFP commands/telemetry not directly related to a single instrument.

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52PFP MSR, 08/17/2010

1-Page Fever Chart

BOOT Apr-10 May-10 Jun-10 Jul-10 Aug-10 Sep-10 Oct-10 Nov-10 Dec-10RequirementsSpecificationsSoftware DevelopmentTesting

OPERATIONAL Apr-10 May-10 Jun-10 Jul-10 Aug-10 Sep-10 Oct-10 Nov-10 Dec-10RequirementsSpecificationsSoftware DevelopmentTesting

LegendGreat. Ahead of ScheduleConcern about somethingProblems!