1 Introduction of Structural Clay and Its Classification

54
Introduction of structural clay and its classification & Properties By: Ar Amandeep Kaur Ar . Naina Malhotra

Transcript of 1 Introduction of Structural Clay and Its Classification

Page 1: 1 Introduction of Structural Clay and Its Classification

7/28/2019 1 Introduction of Structural Clay and Its Classification

http://slidepdf.com/reader/full/1-introduction-of-structural-clay-and-its-classification 1/54

Introduction of 

structural clay and its

classification&

Properties

By: Ar Amandeep Kaur

Ar. Naina Malhotra

Page 2: 1 Introduction of Structural Clay and Its Classification

7/28/2019 1 Introduction of Structural Clay and Its Classification

http://slidepdf.com/reader/full/1-introduction-of-structural-clay-and-its-classification 2/54

Building Materials: Clay

• In nearly all hot-arid and temperate climates, earth has always been the most prevalent

building material. Even today, one third of the human population resides in earthen

houses; in developing countries this figure is more than one half.

• Mud and fieldstone are the earliest walling materials met within buildings that remain in

use today. Both have continued in use throughout recorded time into the beginning of this

century.

• A limited amount of rubble stonework is still built today and there are a few people living

who can give first-hand accounts of buildings with mud.

•Construction in these materials is necessarily massive and openings are small, givingbuildings of these types very high qualities of thermal insulation.

• Mud is found in use in three forms: monolithic; in courses bonded with straw; and as

unbaked bricks. The material is strong and perfectly stable as long as it is kept reasonably

dry and for this reason it was always lime washed.

• The walls however require some moisture to keep their binding and can fail if too dry.

Insertion of damp proof courses are not recommended for mud walls for this reason. Anumber of vernacular buildings across Northern Ireland have mud walls. Sometimes these

may have been patched or built up by stone or brick and can be hard to recognise before

work starts.

• Mud was also used as a binder in rubble stone construction, when it was often mixed with

lime.

Page 3: 1 Introduction of Structural Clay and Its Classification

7/28/2019 1 Introduction of Structural Clay and Its Classification

http://slidepdf.com/reader/full/1-introduction-of-structural-clay-and-its-classification 3/54

Mud Construction

• Mud as a construction material has beenextensively used since Neolithic times.

• Mud construction is mainly found in places

which are – rural

 – relatively dry and

 – have mud in abundance.

• SOIL SOURCE 

 – Mud required for building can be taken

from the plot itself. – The soil is collected after depth of 

60cms only.

 –  As the top layer is full of organic matter,it isn’t used.

 – Below it is sand and clay which are dugout in heaps.

 – Do not use hard rock.

 – Soil to be used should be devoid of organic matter.

 – Top should be replaced after excavating.

Page 4: 1 Introduction of Structural Clay and Its Classification

7/28/2019 1 Introduction of Structural Clay and Its Classification

http://slidepdf.com/reader/full/1-introduction-of-structural-clay-and-its-classification 4/54

SOIL TYPE

• Gravel: Small pieces of stone varying from the size of a pea to that of an egg.

• Sand: Similar small pieces of stone (usually quartz), which are small but each grain, is visible

to the eye.

• Silt: The same as sand except that it is so fine that you cannot see individual grains.

• Clay: Soils that stick when wet - but very hard when completely dry.

• Organic Soil: Soil mainly composed of rotting, decomposing organic matters such as leaves,

plants and vegetable matter. It is spongy when wet, usually smells of decaying matter, is dark

in color and usually damp.

Page 5: 1 Introduction of Structural Clay and Its Classification

7/28/2019 1 Introduction of Structural Clay and Its Classification

http://slidepdf.com/reader/full/1-introduction-of-structural-clay-and-its-classification 5/54

Page 6: 1 Introduction of Structural Clay and Its Classification

7/28/2019 1 Introduction of Structural Clay and Its Classification

http://slidepdf.com/reader/full/1-introduction-of-structural-clay-and-its-classification 6/54

SOIL USABILITY

• Gravel: alone is of no use for mud wall building - the tiny lumps of stone

have nothing to bind them together.

• Sand: similar to gravel, it is of no use for wall making by itself - but if 

mixed with clay, it is the ideal mud wall building soil.

• Silt: by itself is also no good for building walls. It will hold together but is

not strong. Furthermore, it will not compact so it is also of no use for

pressed blocks or rammed earthwork.

• Clay: can be rammed or compressed but in drying out they often shrink.

During the monsoon they get damp and expand again and crack form.

• Organic Soils: are mainly useless for wall building.

Page 7: 1 Introduction of Structural Clay and Its Classification

7/28/2019 1 Introduction of Structural Clay and Its Classification

http://slidepdf.com/reader/full/1-introduction-of-structural-clay-and-its-classification 7/54

Soil Tests

•There are two kinds of tests: – Field tests

• Color tests

• Touch and smell test

• Biscuit test

• Hand wash test

• Cigar test

•  Adhesion test

 – Lab tests

• Sieve test

• Sedimentation test

Earth, when used as a building material, is often given different names. Referred to in

scientific terms as loam, it is a mixture of clay, silt (very fine sand), sand, and occasionally larger

aggregates such as gravel or stones.

Page 8: 1 Introduction of Structural Clay and Its Classification

7/28/2019 1 Introduction of Structural Clay and Its Classification

http://slidepdf.com/reader/full/1-introduction-of-structural-clay-and-its-classification 8/54

• COLOUR TEST 

• Procedure

 – Observe the color of soil.

Interpretation

Deep yellow, orange and red, ranging to deep browns indicate iron contentwhich is good as building mud.

Greyish or dull brown, ranging to dirty white indicates more clay.

Dull brown with slightly greenish colour indicates organic soil.

• TOUCH & SMELL

• Procedure

 – Rub small quantity of dry soil on palm to feel its texture.

 – Moisten the soil and rub again.

 – Pure loam is odourless, however it acquires a musty smell if it contains

deteriorating humus or organic matter.

Interpretation Soil that feels coarse when dry but sticky when wet contains lumps of clay.

Soil that feels coarse when dry but gritty when wet contains sand.

Soil that feels coarse when dry but little gritty when wet contains silt.

If the wet soil gives off musty smell then it contains organic matter .

Page 9: 1 Introduction of Structural Clay and Its Classification

7/28/2019 1 Introduction of Structural Clay and Its Classification

http://slidepdf.com/reader/full/1-introduction-of-structural-clay-and-its-classification 9/54

• BISCUIT TEST 

• Procedure

 – Make a smooth paste from the soil removing all gravels.

 – Mould it into a biscuit of 3cm diameter and 1cm height.

 – Leave it to dry and observer for shrinkages or cracks.

 – Break the biscuit to noting how hard it is.

Interpretation

If biscuit cracks or leaves gap from the mould then it contains more clay.

If its very hard to break then soil contains more clay.

If itbreaks easily

and can be crumpled between finger then it hasgood sand-clay proportion.

If breaks and reduce to powder then the soil has more sand or silt.

• HAND WASH TEST 

• Procedure

 – Play with wet soil till your hands get thoroughly dirty. – Wash your hands to see how difficult it is to clean.

Interpretation

If hands get cleaned quickly, then soil contains more sand.

If it takes little time to clean and feels like flour then soil contains more silt.

If it feels soapy or slippery and takes time to clean then soil contains more clay.

Page 10: 1 Introduction of Structural Clay and Its Classification

7/28/2019 1 Introduction of Structural Clay and Its Classification

http://slidepdf.com/reader/full/1-introduction-of-structural-clay-and-its-classification 10/54

• CIGAR TEST 

• Procedure

 – Make a smooth paste from the soil removing all gravels.

 – Roll it on palm to make a cigar.

 – Slowly push it outside your palm.

 – Measure the length at which it breaks.

Interpretation

Length below 5cm - too much sand.

Length above 15cm - too much clay.

Length between 5cm to 15cm - good mixture of sand and clay.

• ADHESION TEST 

• Procedure

 – Make a ball out of wet soil.

 – Pierce a knife into it and remove.

 – Observe the knife after removing.

Interpretation

If little soil sticks on the knife then it has more silt.

If lot of soil sticks on the knife then it has more clay.

If the knife is clean after removal than the soil has more sand.

Page 11: 1 Introduction of Structural Clay and Its Classification

7/28/2019 1 Introduction of Structural Clay and Its Classification

http://slidepdf.com/reader/full/1-introduction-of-structural-clay-and-its-classification 11/54

• SIEVE TEST 

• Procedure

 – Pass soil from series of standard sieves set on

top of on another with finest sieve at bottom.

 – Observe the soil collected in each sieve.

Interpretation

Silt will be collected in lowermost sieve.

Gravels will be collected on top.

Sand and lumps of clay will be collected in

intermediate sieves

• Sedimentation test 

 – Procedure

 – Take a transparent cylindrical bottle or jar of 1Lt.

Capacity.

 – Fill it with ¼ soil and ¾ water.

 – Shake well and allow it to settle for 30 min.

Interpretation

Coarse gravels will be settled at bottom,

followed by sand, silt and clay on top.

Measuring the layers will give us the

approximate proportions of each content.

Page 12: 1 Introduction of Structural Clay and Its Classification

7/28/2019 1 Introduction of Structural Clay and Its Classification

http://slidepdf.com/reader/full/1-introduction-of-structural-clay-and-its-classification 12/54

Page 13: 1 Introduction of Structural Clay and Its Classification

7/28/2019 1 Introduction of Structural Clay and Its Classification

http://slidepdf.com/reader/full/1-introduction-of-structural-clay-and-its-classification 13/54

• Cob• Pise or Rammed earth

• Adobe

• Pressed bricks

• Wattle and daub

method

Page 14: 1 Introduction of Structural Clay and Its Classification

7/28/2019 1 Introduction of Structural Clay and Its Classification

http://slidepdf.com/reader/full/1-introduction-of-structural-clay-and-its-classification 14/54

SYSTEMS OF BUILDING 

• COB is good for anything except height. It is particularly good for curved or round walls.

• PISE OR RAMMED EARTH is strong and ideal for solid, squat, single storey houses.

• ADOBE or SUN DRIED BRICKS can easily cope with two storey houses.

• PRESSED BRICKS smooth and very strong and can build three storey.

• WATTLE & DAUB is elegant and fine for Seismic Zones.

Page 15: 1 Introduction of Structural Clay and Its Classification

7/28/2019 1 Introduction of Structural Clay and Its Classification

http://slidepdf.com/reader/full/1-introduction-of-structural-clay-and-its-classification 15/54

COB 

• With only a little water to form a very stiff mud, a large lump is roughly moulded into the shape of 

a huge elongated egg.

• The usual size is anything between 12 to 18-inches, (30 to 40-cm) long and about 6-inches (15-cm)

in diameter.• A row of these cobs of mud are laid neatly side-by-side - preferably somewhat pressed together.

• Then another row of cobs is laid on top.

• When three or four courses have been laid, one above the other, the sides are smoothed over so

that the holes and cracks disappear.

• Openings for doors, and windows are a problem, which can be solved by using temporary vertical

planks or shuttering.• Another very simple shuttering for openings is to use empty kerosene tins.

Page 16: 1 Introduction of Structural Clay and Its Classification

7/28/2019 1 Introduction of Structural Clay and Its Classification

http://slidepdf.com/reader/full/1-introduction-of-structural-clay-and-its-classification 16/54

COB 

RAMMED EARTH

Page 17: 1 Introduction of Structural Clay and Its Classification

7/28/2019 1 Introduction of Structural Clay and Its Classification

http://slidepdf.com/reader/full/1-introduction-of-structural-clay-and-its-classification 17/54

RAMMED EARTH 

• The second method has developed from the cob wall so as to standardize or regularize the thickness of 

the wall.

• It is also an attempt to increase the strength of the wall by ramming it. It is known as the Rammed Earth

method.

• Two parallel planks are held firmly apart by metal rods and clips or bolts, or by small crosspieces of wood.

• Stiff mud is thrown in between these two planks and rammed down with either a wooden or metal

ramrod.

• When one section is completed and hard, the two boards are moved along and the process is repeated

• The two planks are then raised up and a second course of rammed earth is repeated over

ADOBE

Page 18: 1 Introduction of Structural Clay and Its Classification

7/28/2019 1 Introduction of Structural Clay and Its Classification

http://slidepdf.com/reader/full/1-introduction-of-structural-clay-and-its-classification 18/54

ADOBE 

• Blocks shall be kept covered with air tight polythene sheets for first 48 hrs with relative humidity

up to 100.

• Polythene sheets shall be removed after 48 hrs and the blocks shall be kept in shaded area like

having enough air circulation.

• Sprinkle water over blocks daily, as many times needed, during 28 days.

• Write date of production on block corner.

• Cover stacks top with coconut leaves or any other cover to avoid direct sunlight.

• Principle is that blocks shall not dry for 4weeks.

Page 19: 1 Introduction of Structural Clay and Its Classification

7/28/2019 1 Introduction of Structural Clay and Its Classification

http://slidepdf.com/reader/full/1-introduction-of-structural-clay-and-its-classification 19/54

PROPERTIES OF MUD BRICKS

Page 20: 1 Introduction of Structural Clay and Its Classification

7/28/2019 1 Introduction of Structural Clay and Its Classification

http://slidepdf.com/reader/full/1-introduction-of-structural-clay-and-its-classification 20/54

PROPERTIES OF MUD BRICKS

Longevity: Mud bricks are the world's oldest manufactured building material and they have stood the test of 

time. As testimony of mud bricks strength and durability, the Great Wall of China (210 BC) was built of both

burned and sun-dried mud bricks. Proof that your mud brick home will not only be enjoyed by you but by

generations to come.

Energy Efficient: Mud brick homes are very energy efficient being warm in winter and cool in summer. The

thick, solid walls of a mud brick home act as a buffer to extremes of weather during both winter and summer.

Aesthetics and Acoustics: A mud brick home looks great! It blends with the environment and has a warm

welcoming feel. The mud brick walls absorb sound and reduce echo, producing a home that is quiet and serene.

Easy to Lay: Whether a professional brick layer or a novice, mud bricks are easy to lay. The bricks are the same

material as the mortar and as a result they don't need to be laid perfectly. In fact the variations in a mud brick

wall give it character.

Environmentally Sound: Our mud bricks are an environmentally sound choice being made from natural

materials and requiring very little energy to produce. They are sun dried and simply manufactured and

therefore have a very low embodied energy.

Fire Resistance: The recent Victorian Bushfires have highlighted the excellent fire rating of mud bricks. Typically

earth walls are thick and slow to heat up. A standard 250mm thick mud brick wall has a 4 hour fire rating

meaning that it takes 4 hours for the heat in an intense fire to transfer through the brick. The Australian

requirement for buildings in fire prone areas is generally a 1.5 hour fire rating. This makes mud bricks highly

suitable for building in bushfire prone areas and for the construction of fire rated walls within buildings.

Economical: There are considerable cost savings in building a mud brick home as they are generally built as a

single-skin structure and are also load bearing. This eliminates the need for a timber framework, insulation,

gyprock and paint, saving your money.

Page 21: 1 Introduction of Structural Clay and Its Classification

7/28/2019 1 Introduction of Structural Clay and Its Classification

http://slidepdf.com/reader/full/1-introduction-of-structural-clay-and-its-classification 21/54

Structural Considerations

• Soil Composition

• In general mud bricks can be made with most soils having clay contents between 5% and

45% and with at least 30% sand and not more than 50% silt

• These bricks are typically

stabilised with bitumen

emulsion (5-12% by

mass) to prevent

excessive water absorption.

• The figure shows the

general range of soil

types used but in the end

an acceptable soil is one

that produces brickswhich are suitable for 

their exposure

environment.

PERFORMANCE OF BUILDINGS DURING EARTHQUAKE

Page 22: 1 Introduction of Structural Clay and Its Classification

7/28/2019 1 Introduction of Structural Clay and Its Classification

http://slidepdf.com/reader/full/1-introduction-of-structural-clay-and-its-classification 22/54

PERFORMANCE OF BUILDINGS DURING EARTHQUAKE

• Different types of buildings suffer different degrees of damage during earthquakes and the

same has been studied here.

1. MUD AND ADOBE HOUSES: 

• Mud houses are the traditional construction, for poor and most suitable in view of their

initial cost, easy availability, low level skill for construction and excellent insulation againstheat and cold.

• There are numerous examples of complete collapse of such buildings in 1906 Assam, 1948

Ashkhabad, 1960 Agadir, 1966 Tashkent, 1967 Koyna, 1975 Kinnaur, 1979 Indo-Nepal, 1980

Jammu and Kashmir and 1982 Dhamar earthquakes.

• It is very weak in shear, tension and compression.

• Separation of walls at corner and junctions takes place easily under ground shaking. The

cracks pass through the poor joints. After the walls fail either due to bending or shearing in

combination with the compressive loads, the whole house crashes down.

• Better performance is obtained by mixing the mud with clay to provide the cohesive

strength. The mixing of straw improves the tensile strength.

•Coating the outer wall with waterproof substance such as bitumen improves againstweathering.

• The strength of mud walls can be improved significantly by spilt bamboo or timber

reinforcement.

• Timber frame or horizontal timber runners at lintel level with vertical members at corners

further improves its resistance to lateral forces which has been observed during the

earthquakes.

Page 23: 1 Introduction of Structural Clay and Its Classification

7/28/2019 1 Introduction of Structural Clay and Its Classification

http://slidepdf.com/reader/full/1-introduction-of-structural-clay-and-its-classification 23/54

WATTLE AND DAUB 

• Wattle and daub method is an old and common method of building mud structures.

• There bamboo and cane frame structure that supports the roof.

• Mud is plastered over this mesh of bamboo cane and straws

• Due to excessive rainfall the Wattle and Daub structures gets washed off.

• However, the mesh of cane or split bamboo remains intact and after the heavy rain is over

the mud is plastered on again.

Page 24: 1 Introduction of Structural Clay and Its Classification

7/28/2019 1 Introduction of Structural Clay and Its Classification

http://slidepdf.com/reader/full/1-introduction-of-structural-clay-and-its-classification 24/54

Page 25: 1 Introduction of Structural Clay and Its Classification

7/28/2019 1 Introduction of Structural Clay and Its Classification

http://slidepdf.com/reader/full/1-introduction-of-structural-clay-and-its-classification 25/54

STABILIZERS

• When the available soil is not suitable enough for construction then the soil can be used by

manipulating its composition by adding suitable stabilizers.

 – Stabilizing enhances the given property of the soil type.

 – Increase Tensile and Shear strength.

 – Reduce shrinkage.

• Most common and effective stabilizer is Soil itself.

• Cement, is the best example of a modern contemporary stabilizer.

• Various other indigenous stabilizers include

 –Straw

 – Plant Juices

 – Gum Arabic

 – Sugar Or Molasses

 – Cow Dung

 – Animal Urine

 – Tannic Acid

 – Oil

Page 26: 1 Introduction of Structural Clay and Its Classification

7/28/2019 1 Introduction of Structural Clay and Its Classification

http://slidepdf.com/reader/full/1-introduction-of-structural-clay-and-its-classification 26/54

Stabilised Soil 

• Stabilization is necessary to achieve a lasting structure from local soil. The local

material properties determine the appropriate stabilization method. The compressive

strength of the soil can be improved multifold by using the right stabilization method.

The main categories of binders used for earth construction are Portland cement, lime,bitumen, natural fibres and chemical solutions such as silicates.

• Stabilization techniques can be broken down into three categories

Mechanical stabilization:

• compacting the soil and changing its density, compressibility, permeability and

porosity.Physical stabilization:

• changing the texture properties of the soil.

• It can be done by controlling the mixture of different grain fractions, drying or

freezing, heat treatment and electrical treatment.

Chemical stabilization:

• changing the properties of the soil by adding other chemicals or additives.

• This happens either by creating a matrix, which binds or coats the grains or by a

physico-chemical reaction between the grains and the additive materials.

• Many additive materials can be used to stabilize the soil. 

Page 27: 1 Introduction of Structural Clay and Its Classification

7/28/2019 1 Introduction of Structural Clay and Its Classification

http://slidepdf.com/reader/full/1-introduction-of-structural-clay-and-its-classification 27/54

Page 28: 1 Introduction of Structural Clay and Its Classification

7/28/2019 1 Introduction of Structural Clay and Its Classification

http://slidepdf.com/reader/full/1-introduction-of-structural-clay-and-its-classification 28/54

Earth Blocks: Compressed & Stabilised

• The compressed earth block is the modern descendent of the moulded earth block.

• Compressed Earth Blocks, or CEBs, are construction blocks made with clay, sand, and

a stabilizing ingredient such as lime or Portland cement. The earth mixture is poured

into a hydraulic press machine. Since they are machine-made, compressed earthblocks are uniform in size and shape.

• Compressed earth blocks can be stabilised or not.

• Most of the times, they are stabilised with cement or lime. Therefore, they are called

Compressed Stabilised Earth Blocks (CSEB).

•The input of soil stabilization allowed people to build higher with thinner walls, whichhave a much better compressive strength and water resistance.

• With cement stabilization, the blocks must be cured for four weeks after

manufacturing.

• After this, they can dry freely and be used like common bricks with a soil cement

stabilized mortar.

• The soil, raw or stabilized, for a compressed earth block is slightly moistened,

 poured into a steel press (with or without stabiliser) and then compressed either 

with a manual or motorized press. CEB can be compressed in many different shapes

and sizes.

Page 29: 1 Introduction of Structural Clay and Its Classification

7/28/2019 1 Introduction of Structural Clay and Its Classification

http://slidepdf.com/reader/full/1-introduction-of-structural-clay-and-its-classification 29/54

Compressed stabilised earth blocks by 

the Auram press 3000 

Page 30: 1 Introduction of Structural Clay and Its Classification

7/28/2019 1 Introduction of Structural Clay and Its Classification

http://slidepdf.com/reader/full/1-introduction-of-structural-clay-and-its-classification 30/54

Page 31: 1 Introduction of Structural Clay and Its Classification

7/28/2019 1 Introduction of Structural Clay and Its Classification

http://slidepdf.com/reader/full/1-introduction-of-structural-clay-and-its-classification 31/54

ADVANTAGES OF CSEB

Page 32: 1 Introduction of Structural Clay and Its Classification

7/28/2019 1 Introduction of Structural Clay and Its Classification

http://slidepdf.com/reader/full/1-introduction-of-structural-clay-and-its-classification 32/54

ADVANTAGES OF CSEB 

•  A local material 

Ideally, the production is made on the site itself or in the nearby area. Thus, it will save the transportation, fuel,

time and money.

•  A bio-degradable material 

Well-designed CSEB houses can withstand, with a minimum of maintenance, heavy rains, snowfall or frost

without being damaged. The strength and durability has been proven since half a century.

But let’s imagine a building fallen down and that a jungle grows on it: the bio-chemicals contained in the humus

of the topsoil will destroy the soil cement mix in 10 or 20 years… And CSEB will come back to our Mother Earth!  

•  Limiting deforestation 

Firewood is not needed to produce CSEB. It will save the forests, which are being depleted quickly in the world,

due to short view developments and the mismanagement of resources.

•  Management of resources 

Each quarry should be planned for various utilisations: water harvesting pond, wastewater treatment, reservoirs,

landscaping, etc. It is crucial to be aware of this point: very profitable if well managed, but disastrous if 

unplanned!

•  Energy efficiency and eco friendliness 

Requiring only a little stabilizer the energy consumption in a m3 can be from 5 to 15 times less than a m³ of fired

bricks. The pollution emission will also be 2.4 to 7.8 times less than fired bricks.

•  Cost efficiency 

Produced locally, with a natural resource and semi skilled labour, almost without transport, it will be definitely

cost effective! More or less according to each context and to ones knowledge!

A d d i l

Page 33: 1 Introduction of Structural Clay and Its Classification

7/28/2019 1 Introduction of Structural Clay and Its Classification

http://slidepdf.com/reader/full/1-introduction-of-structural-clay-and-its-classification 33/54

•  An adapted material 

Being produced locally it is easily adapted to the various needs: technical, social, cultural habits.

•  A transferable technology 

It is a simple technology requiring semi skills, easy to get. Simple villagers will be able to learn how to do it in

few weeks. Efficient training centre will transfer the technology in a week time.

•  A job creation opportunity 

CSEB allow unskilled and unemployed people to learn a skill, get a job and rise in the social values

•  Market opportunity 

According to the local context (materials, labour, equipment, etc.) the final price will vary, but in most of the

cases it will be cheaper than fired bricks.

•  Reducing imports 

Produced locally by semi skilled people, no need import from far away expensive materials or transport over

long distances heavy and costly building materials.

•  Flexible production scale 

Equipment for CSEB is available from manual to motorized tools ranging from village to semi industry scale.

The selection of the equipment is crucial, but once done properly, it will be easy to use the most adaptedequipment for each case.

•  Social acceptance 

Demonstrated, since long, CSEB can adapt itself to various needs: from poor income to well off people or

governments. Its quality, regularity and style allow a wide range of final house products. To facilitate this

acceptation, banish from your language “stabilized mud blocks”, for speaking of CSEB as the latter reports R &

D done for half a century when mud blocks referred, in the mind of most people, as poor building material.

Page 34: 1 Introduction of Structural Clay and Its Classification

7/28/2019 1 Introduction of Structural Clay and Its Classification

http://slidepdf.com/reader/full/1-introduction-of-structural-clay-and-its-classification 34/54

Page 35: 1 Introduction of Structural Clay and Its Classification

7/28/2019 1 Introduction of Structural Clay and Its Classification

http://slidepdf.com/reader/full/1-introduction-of-structural-clay-and-its-classification 35/54

• Proper soil identificationis required or unavailability

of soil.

• Unawareness of the

need to manage resources.

• Ignorance of the basics

for production & use.• Wide spans, high & long

building are difficult to do.

• Low technicalperformances compared to

concrete.

• Untrained teams

producing bad quality

products.

• Over-stabilizationthrough fear or ignorance,

implying outrageous

• Under-stabilizationresulting in low quality

products.

• Bad quality or un-

adapted production

equipment.

• Low social acceptancedue to counter examples

(By unskilled people, or bad

soil & equipment).

SOME LIMITATIONS OF CSEB 

Page 36: 1 Introduction of Structural Clay and Its Classification

7/28/2019 1 Introduction of Structural Clay and Its Classification

http://slidepdf.com/reader/full/1-introduction-of-structural-clay-and-its-classification 36/54

Mud Building Technology

• Mud is easily eroded by water which makes it difficult to use in areas with heavy rainfall.

• It is also susceptible to mechanical damage, making it easy for rodents to dig holes into mud

walls.

• Mud houses are also easy prey for thief’s and robbers. 

• Yet, mud has its advantages like easy availability locally in many parts of the country, saving in

cost and providing insulation which makes mud houses cooler in summer and warmer in

winter.

•  Techniques to overcome disadvantages

•In construction of walls, plastering, flooring, etc. scientists have developed several techniquesto overcome some of the disadvantages of using mud as building material.

• Researches have identified many stabilizing agents, such as lime, bitumen, rice husk cement

to be used in mud construction to improve bearing strength.

• In many countries, especially African countries, materials such as cow dung, plant juices,

extracts from boiled banana steams and bean pods are mixed with mud to make it water

repellent.

• The national building organization, by way of research, has found that mud walls built with

sun dried bricks or using rammed earth construction method perform better than those built

with other techniques.

Page 37: 1 Introduction of Structural Clay and Its Classification

7/28/2019 1 Introduction of Structural Clay and Its Classification

http://slidepdf.com/reader/full/1-introduction-of-structural-clay-and-its-classification 37/54

Technical aspects

•  Adobes can take an infinite number of shapes and sizes which are utilized for a variety of 

techniques.

• The bricks are locally produced and the quality can be monitored.

• Neither construction workers with special skills nor special equipment is needed.

• It is a low cost technology because the bricks can be produced by the home owners

themselves under guidance or supervision.

• Raw materials are available almost anywhere in the specific region.

• The design for a basic house is of a modular system with 4 extension possibilities.

• The adobes should be made with improved seismic performance to resist disasters such

as earth quakes by having a check on the brick composition, and quality of construction, a

robust layout and improved building technologies.

• Precautions must be taken to ensure durability of construction such as wide eaves to

protect walls from rain, solid foundations to protect walls from ground moisture and gutters

to prevent splashing.

• Mud plaster is a satisfactory, cost effective, long lasting traditional finishing medium for 

adobes.

Page 38: 1 Introduction of Structural Clay and Its Classification

7/28/2019 1 Introduction of Structural Clay and Its Classification

http://slidepdf.com/reader/full/1-introduction-of-structural-clay-and-its-classification 38/54

• Environmental aspects

• The house does not heat up easily in warm and humid climates.

• Provides resistance to sandstorms and flooding.

• It is ecologically sound and provides stable alternative technology.

• Materials are recyclable.

• It has excellent thermal and acoustic properties.

• Production does not require any energy consumption.

• Socio-cultural aspects

• Provides good opportunity for local capacity building.

• The beneficiary can get involved in the construction work as the technology is very

simple, creating community mobilization opportunities.

• The house can be designed according to socio-cultural requirements, beliefs etc.

• Economic aspects

• Adobe is a low-cost, readily available material.

• Only little or no transportation cost is involved.

• Adobe is appropriate in areas which are labour rich and capital poor because it is

labour intensive, using local material and simple tools. 

Page 39: 1 Introduction of Structural Clay and Its Classification

7/28/2019 1 Introduction of Structural Clay and Its Classification

http://slidepdf.com/reader/full/1-introduction-of-structural-clay-and-its-classification 39/54

Advantages

Page 40: 1 Introduction of Structural Clay and Its Classification

7/28/2019 1 Introduction of Structural Clay and Its Classification

http://slidepdf.com/reader/full/1-introduction-of-structural-clay-and-its-classification 40/54

 Advantages

• Well designed mud brick buildings look

warm and inviting

• Mud brick manufacture utilises the natural

material of the site and requires no artificialadditives (except bitumen when that is used

as a stabiliser).

• Mud brick manufacture need not require

mechanical equipment and has negligible

embodied energy if material sourced at site.

• The technology is very simple and almostanyone can build in this material.

• Because they have high thermal mass mud

brick buildings are very effective in reducing

temperature swings in climates where the

daily temperature swings are large. When

combined with good passive solar design

mud brick houses are extremely

comfortable, warm in winter and cool in

summer.

• Unreinforced round mud brick buildings

have good earthquake resistance.

Disadvantages

Page 41: 1 Introduction of Structural Clay and Its Classification

7/28/2019 1 Introduction of Structural Clay and Its Classification

http://slidepdf.com/reader/full/1-introduction-of-structural-clay-and-its-classification 41/54

Disadvantages

• Unreinforced rectangular mud brickbuildings perform extremely poorly inearthquakes. In the 2003 earthquake inBam, Iran many mud brick buildings werecompletely destroyed.

• Note however that Dominic Dowling of UTSin Sydney has devised a system of reinforcing rectangular mud brick buildingswith bamboo to withstand earthquakes.

• The insulation properties of earth walls is

not good (R approximately 0.5 m2K/W for250 thick walls) and therefore thermalperformance is poor in very hot or very coldclimates with small daily temperaturefluctuations.

• Local soils are not always suitable for use orstraw or bitumen may not be readilyavailable.

• Can require frequent maintenance if exposed to extreme weather unlessstabilised or rendered.

• Drying of bricks prior to laying can be aproblem in areas of high humidity.

Page 42: 1 Introduction of Structural Clay and Its Classification

7/28/2019 1 Introduction of Structural Clay and Its Classification

http://slidepdf.com/reader/full/1-introduction-of-structural-clay-and-its-classification 42/54

Page 43: 1 Introduction of Structural Clay and Its Classification

7/28/2019 1 Introduction of Structural Clay and Its Classification

http://slidepdf.com/reader/full/1-introduction-of-structural-clay-and-its-classification 43/54

How To Build an Earth Block 

Page 44: 1 Introduction of Structural Clay and Its Classification

7/28/2019 1 Introduction of Structural Clay and Its Classification

http://slidepdf.com/reader/full/1-introduction-of-structural-clay-and-its-classification 44/54

For further details please see “Introduction-to the-production of CSEB” provided by your tutor. 

How To Build an Earth Block

Page 45: 1 Introduction of Structural Clay and Its Classification

7/28/2019 1 Introduction of Structural Clay and Its Classification

http://slidepdf.com/reader/full/1-introduction-of-structural-clay-and-its-classification 45/54

How To Build an Earth Block 

• Sift the Clay

• The soil itself is the most important ingredient in earth block construction.

• Then the soil is sifted through a 3/8 wire mesh. 

• Stabilize the Clay

Page 46: 1 Introduction of Structural Clay and Its Classification

7/28/2019 1 Introduction of Structural Clay and Its Classification

http://slidepdf.com/reader/full/1-introduction-of-structural-clay-and-its-classification 46/54

y

• The mortar is mixed at the building site.

• Although clay is essential in earth block construction, blocks that contain too much

clay may crack. In many parts of the world, builders use Portland cement to

stabilize the clay.

• The lime used to stabilize the clay must be fresh, Hallock said. Lime that has turned

gray is old. It has absorbed humidity and won't be as effective.

• The ingredients are placed in a large concrete batch mixer that spins at 250 rpm

• The more thoroughly the ingredients are mixed, the less need there is for

stabilizer. Later, a smaller mixer (shown here) is used to combine the mortar, which

is also stabilized with lime.

Compress the Clay 

Page 47: 1 Introduction of Structural Clay and Its Classification

7/28/2019 1 Introduction of Structural Clay and Its Classification

http://slidepdf.com/reader/full/1-introduction-of-structural-clay-and-its-classification 47/54

• The earthen mixture is compressed into building blocks

• A tractor removes the earth mixture and places it into a high-pressure hydraulic

ram.

• This machine can make 380 compressed earth blocks (CEBs) in an hour.

• A standard CEB is 4 inches thick, 14 inches long, and 10 inches wide. Each block

weighs about 40 pounds.

• The fact that compressed earth blocks are uniform in size saves time during the

construction process.

• Oil is also saved because each hydraulic ram machine consumes only about 10

diesel gallons of fuel a day.

Let the Earth Cure

Page 48: 1 Introduction of Structural Clay and Its Classification

7/28/2019 1 Introduction of Structural Clay and Its Classification

http://slidepdf.com/reader/full/1-introduction-of-structural-clay-and-its-classification 48/54

Let the Earth Cure 

• The compressed earth blocks are wrapped in plastic.

• Earth blocks could be used immediately after they are compressed in the high-

pressure hydraulic ram. However, the blocks will shrink slightly as they dry.

• Workers set the newly made earth blocks on pallets. The blocks are wrapped

tightly in plastic to preserve the moisture.

• The month-long curing process helps strengthen the blocks. 

Stack the Blocks 

Page 49: 1 Introduction of Structural Clay and Its Classification

7/28/2019 1 Introduction of Structural Clay and Its Classification

http://slidepdf.com/reader/full/1-introduction-of-structural-clay-and-its-classification 49/54

• Mortar should be used sparingly on CEBs.

• Compressed earth blocks (CEBs) can be stacked in a variety of ways. For best

adhesion, the masons should use thin mortar joints.

• The masons should apply a thin but complete layer to the lower course of the blocks.

• The slurry should still be moist when the masons lay the next course of blocks.

• Because it's made from the same ingredients as the CEBs, the moist slurry will form a

tight molecular bond with the blocks. 

Reinforce the Blocks 

Page 50: 1 Introduction of Structural Clay and Its Classification

7/28/2019 1 Introduction of Structural Clay and Its Classification

http://slidepdf.com/reader/full/1-introduction-of-structural-clay-and-its-classification 50/54

• Compressed earth blocks (CEBs) are much stronger than concrete mason's blocks.

• CEBs are also thicker and heavier than concrete mason's blocks

• Once the earth blocks have been plastered, these walls are sixteen inches thick.

• Steel rods extending through the mason's blocks provide added strength.

• The compressed earth blocks are wrapped with chicken wire and securely

anchored to the interior walls.

Parge the Walls 

Page 51: 1 Introduction of Structural Clay and Its Classification

7/28/2019 1 Introduction of Structural Clay and Its Classification

http://slidepdf.com/reader/full/1-introduction-of-structural-clay-and-its-classification 51/54

• The earth block walls are parged with lime plaster.

• Next, both interior and exterior walls are parged .

• They are coated with lime-based plaster.

• Like the slurry used to mortar the joints, the plaster used for parging bonds with

the compressed earth blocks. 

Insulate Between the Walls 

Page 52: 1 Introduction of Structural Clay and Its Classification

7/28/2019 1 Introduction of Structural Clay and Its Classification

http://slidepdf.com/reader/full/1-introduction-of-structural-clay-and-its-classification 52/54

• The compressed earth block walls have been reinforced with wire and parged with

plaster.

• The houses appear to be attached, but there is actually a two-inch space between

facing walls.

• Recycled Styrofoam fills the gap.

Add Color 

Page 53: 1 Introduction of Structural Clay and Its Classification

7/28/2019 1 Introduction of Structural Clay and Its Classification

http://slidepdf.com/reader/full/1-introduction-of-structural-clay-and-its-classification 53/54

• The plaster-coated earth blocks are colored with a lime-based finish.

• Tinted with mineral oxide pigments, the finish produces no toxic fumes and the

colors do not fade.

Page 54: 1 Introduction of Structural Clay and Its Classification

7/28/2019 1 Introduction of Structural Clay and Its Classification

http://slidepdf.com/reader/full/1-introduction-of-structural-clay-and-its-classification 54/54