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Pre-Feasibility Report Sri Krishna Pharmaceuticals Limited, Unit IV

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1. Introduction

M/s. Sri Krishna Pharmaceuticals Limited. (herein after referred to as

“SKPL or Industry”) is located at IDA, Bollaram, Medak District in Andhra

Pradesh. The unit was established in 1986 under the name of Arandy

Laboratories Limited and current management had taken over the unit in

2005.

M/s. Sri Krishna Pharmaceuticals Limited obtained Environmental

Clearance from MOEF Post Ex facto vide Order No J-11011/170/2005-

IA.II(I), Dt: 11.08.2005. to manufacture Fusemide with 5 TPM and

Glibenclamide with a capacity of 1.0 TPM

Subsequently unit obtained CFE of the Board and CFO vide Obtained

Consent for Operation vide letter no: APPCB/PTN/BLM/287/HO/2012-

dated 11.10.2012 to manufacture 3 Drugswith a combined capacity of 6

TPM. In order to meet the market demand now Sri Krishna

Pharmaceuticals Limited, unit IVproposed to expand the production

Capacity from 6 TPM to 40 TPM

A copy of the environmental clearance obtained from MOEF, Government

of India in 2005 and certified copy of compliance report obtained MOEF,

Government of India, and Bangalore Regional office is enclosed at

Annexure I


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2. Introduction of the Project / Background Information:

The salient features of the project are described in table below

TABLE 1.0

Salient Features of the Project

Location Sy. No 267/7/10,IDA Bollaram,

Jinnaram(M), Medak District, Andhra Pradesh

Longitude and latitude 17°32'43.7"N Latitude and 78°20'10.4"East Longitude.

Year of establishment 1986

Product category 5(F) Bulk Drugs & Intermediates

Project category as per EIA notification

Category B ( Located in notified industrial Estate

Proposed Activity Capacity expansion from 6 TPM to 40TPM

Total investment on the plant Current - Rs. 13.50& Proposed – Rs.89Crores

Total Investment on Environmental Infrastructure

Current - Rs. 2.0 Crores Proposed - Rs. 10.5 Crore Total 12.50

Total area of the plant 4.5 Acres (18,211 Square meters)

Total area of green belt 6760 Square meters

Water requirement Fresh water requirement – 396.00

KLD

Source of water Purchased from local sources

Nearest habitation and distance from the site

Bollaram (V) at a distance of 1.0 KM of the site

Nearest surface water bodies Except rain fed tanks there is no major surface water body in the study area

Nearest reserve forest 9 Reserve forests in the study area

Environmentally sensitive areas within 10 km radius

None

Any national parks, wild life sanctuaries within 10 km radius

None

Nearest air port and distance Samshabad50 KM

Nearest railway station and

distance

Lingampally 7.5 KM

Industrial Estates/Clusters in 10 KM radius

Khazipalli, Patancheru, RC Puram


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i) About the Group & Promoters

Sri Krishna Pharmaceuticals Limited, established in the year 1975 under

the companies act 1956, manufacturing bulk drugs and intermediates

(APIs) started its operation in A.P with its first unit in IDA Uppalto

manufacture Paracetamol. Subsequent to this , group has established a

formulation unit at IDA Nacharam in 2004, bulk drugs manufacturing unit

in Raikunta village, Shamshabad (Mandal) RR Dist , a Bulk Drug

Manufacturing unit at Plot No. B-14, MIDC, Chincholi in Solapur in the

year 2008.

It had taken over the company named M/s Arandy Laboratories Limited,

IDA Bollaram, Medak Dist and amalgamated in to Sri Krishna group as

unit-IV .

Sri Krishna Group is emerged as major supplier of API’s internationally

through it’s efforts in quality and reliability. It is currently catering to the

needs of the domestic customers and customers in Europe, US, Germany,

Japan and Latin America.

The group is adopting cleaner environment technologies and complying to

the directions issued by APPCB from time to time. The industry made and

continuously making all efforts to treat liquid solid & Air to achieve

standards prescribed. Upgrading the facilities time to time as per the

technologies available.


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3. Project Description

3.1 Production Capacity:

Currently the unit is permitted to manufacture 3 drugs with a total

capacity of 6 TPM as detailed below

TABLE 2.0

LIST OF EXISTING PRODUCTS & CAPACITY

S.No Name of the Product Quantities in

Kg/day

1. Frusemide 133.33

2 Glibenclamide 33.33

3 Glipizide 33.33

Total 199.99

3.1.1 Proposed Products & Capacity:

It is now proposed to expand the production capacity of the existing 3

products. Below Table provides list of products and proposed capacities.

TABLE 3.0

PROPOSED PRODUCTS & CAPACITY

S.No Product Name

Productio

n Capacity

TPM

Product Description

Drug/Intermediate/Multipurp

ose chemicals

1 Frusemide 15.0 Bulk Drug

2 Glibenclamide 5.0 Bulk Drug

3 Glipizide 5.0 Bulk Drug

4 Levostatin 15.0 Bulk drug

Total 40.00


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3.2 Manufacturing Process

The detailed manufacturing process and process flow sheets are enclosed

at Annexure III

3.3 Raw Materials

List of raw material used product wise is give at Annexure II

3.4 Water Requirement

The water requirement is met from local suppliers through tankers. The

requirement for water in this unit is for process and domestic purposes.

The water balance for daily consumption is presented below.

TABLE 4.0

Water Balance– Current & Proposed

S. No

Stream

Water requirement in KLD

Waste Water discharge in KLD

Proposed Method of

Treatment

and Disposal

Current After Expansion

Current After Expansion

1

Process

15.00

190

15.53

205

Stripper,

MEE and ATFD (

Condensate to RO)

2

Washings 10.0 10.0

Stripper,

MEE and ATFD (

Condensate to RO)

3

Boiler 42.0 69.0 6.97 7.0

ETP followed by

RO ( Ro Reject to

MEE)

4 Cooling

tower

30 150 12.0

ETP

followed by

RO ( Ro


6

Reject to

MEE)

5

Domestic 4.0 15.0 3.0 10.0

ETP

followed by

RO ( Ro

Reject to

MEE)

6

Gardening 7.0 7.0 ----- --

ETP

followed by

RO ( Ro

Reject to

MEE)

Total 98.0 441.0 25.5 244.0

3.5 Wastes generation and control systems

3.5.1 Liquid Effluents

As detailed in table4.0 waste water generation after expansion would be

244 KLD. It is proposed to segregate effluents into high COD and High

TDS stream and Low COD and Low TDS streams

High TDS and High COD stream would be treated in stripper followed by

MEE and ATFD. The resultant sludge would be disposed to TSDF,

Hyderabad. The Low TDS stream would be treated along with MEE/ATFD

condensates in biological ETP followed by RO. The RO rejects would be fed

back to MEE. The Permeate from RO would be used for cooling tower

make up. Thus the treatment system proposed is based on “Zero Liquid

Discharge” (ZLD) Concept

The schematic diagrams of ETP proposed are given in Figure 1.1 and

Figure 1.2 below


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Fig 1.1 Schematic treatment scheme of high TDS effluents

Effluent from Process and Aq. Distillate to cement plant/

Authorized recyclers washings , Scrubber

R&D RO Reject To TSDF Condensate to Biological Treatment Condensate to Biological Treatment

Sludge to TSDF

Stripper Setting

Tank

Neutralization

Tank

Equalization

Tank

MEE

ATFD


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Fig 1.2 Low TDS Effluent Treatment System

Domestic effluent

Effluents from utilities & MEE condensate

Sludge to TSDF

Permeate for re-use

Rejects to MEE

Screen

Chamber

Sludge Holding Tank

Aeration

Tank2

Equalization

Tank

Neutralization

Tank

Clarifier

2

Holding

Tank

Filter Press Sludge Cake

Aeration

Tank1 Clarifier

1

Sand

filter

Carbon

Filter

Ultra

filtration RO

Screen

Chamber


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3.5.2 Solid wastes management

Hazardous and non-hazardous wastes generated from the proposed

expansion project are detailed below. Mode of disposal are also identified

and listed. Adequate storage of hazardous waste is ensured at the site.

TABLE 5.0

Solid Wastes and Disposal

S.No

Description

Quantity TPM

Remarks Current After

Expansion

1 ETP Sludge (gypsum)

6.073 21.59 Sent to Cement industry

2 FE Salts 8.908 92.89 Sent to TSDF

3 Distillation

bottom residue

2.372 29.10 Sent to TSDF / Authorized

cement industries for Co-Processing

4 Spent Carbon 0.878 3.384 Sent to TSDF / Authorized

cement industries for Co-Processing

5 Inorganic

residue

0 246.9 Sent to TSDF

TOTAL 18.231 393.86

Wastes with recyclable option

6 Used Oil 1600 LPM 1600 LPM Authorized Re-processors

/Recyclers

7 De-toxified container &

container liners

80 Nos/Month

150 Nos/Month

After detoxification, disposed to outside agencies

8 Spent

solvents

48 KL/

month(as

per CFO)

250KL/

month

Recovery within the

premises, & Re use, residue to TSDF

47

KL/Month

Dispose to authorized

recyclers

9 Ash from

Boilers

10.0 TPM 50.0 TPM Sold to Brick Manufacturers


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TSDF facility is about 18 KM from the site in Ranga Reddy District which is

created for catering the industries in this area. Transport of Hazardous

wastes to TSDF is done by the facility. In case other hazardous wastes,

authorized recyclers will transport the wastes

4. Site Analysis

4.1 Plant Location

M/s Sri Krishna Pharmaceuticals Limited, Unit- IV is located at Survey

No.267/7/10 of Bollaram(V), Jinnaram(M), Medak District, Andhra

Pradesh.The site is situated at 17°32'43.7"N Latitude and 78°20'10.4"

East Longitude. The land area of the plant is 4.5 acres. The nearest

habitation from the site is Bollaram (V) at a distance of 1.0 km. The

nearest railway station is located at Lingampally at a distance of 7.5Km

from the site. There are no ecologically sensitive areas like national parks,

sanctuaries within 10 km radius of the site.

The site is surrounded by other industries of IDA Bollaram Open plot on

the Southern side, Public Road on the north side are located .Industries

are located on the Eastern and western side of the site.

Following 9 reserve Forests are there within 10 KM radius of the site

Table 6.0

Reserve Forests in the study area

S.No Reserve Forest Direction from the

site

Distance from the

site

1 Kodananchi NW 7.5 KM

2 Pottaguda NW 6.9 KM

3 Wailal N 5.7 KM

4 Kazipalli NE 3.17 KM

5 Dundigal NE 6.2 KM

6 Gajularamamram W 7.5 KM

7 Borampet W 7.14 KM

8 Suraram W 8.6 KM

9 Kothaguda S 9.2 KM


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Topo graphic features of the site and 10 KM study area and base map are

given at Fig 1.3 & 1.4.

Plant Photographs are given at Fig. 1.5

Site lay out map is given at Fig 1.6


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Fig 1.3

Topo Sheet of the 10 KM study area


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Fig 1.4

Base map of the study area


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Fig 1.5

Plant Lay out


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Fig 1.6

Plant Photographs


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5. Planning in Brief

The project is envisaged to be completed by Feb 2015, and the enhanced

production shall be initiated thereon. Consultants are identified for

preparing the detailed project report.

6. Resource requirements

6.1 Power Requirement and Supply/Source

The total power requirement is 2000 KVA. It shall be sourced from

APCDDL and D.G sets as alternative to Power failure.

6.2 Production facilities, Utilities and effluent handling facilities

Apart from the existing facilities it is proposed to add additional

production facilities, utilities and effluents treatment infrastructure with

an additional investment of Rs. 89 Cores. The details are outlined in the

below table

TABLE 7.0

Production facilities/Utilities/ETP – Existing & Proposed

S.NO Details

Capacity/

No Current

Additions

After

expansion

Production facilities

1 Production Blocks- Nos 3 2 5

2 Clean rooms Nos 1 3 4

Utilities

3 Boiler ( coal Fired) TPH 3 10 13

4 DG sets KVA 360

(1X 360)

1000

(2x 500 KVA)

1360

5 Cooling tower TR 910

(1x200,1x250, 1x300,1x160

2000

4x500

2910

6 Softner/DM plant M3/hour 2.5 5.0 7.50

Effluent handling & treatment facilities

7 collection tanks-

Storage

KL 120 950 1070

8 Neutralisation tanks KL 1 2 3

9 Stripper ,MEE,ATFD KLD 50 200 250

10 RO & Biological treatment

KLD 0 250 250


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6.3 Land Requirement

The unit currently has 4.5 acres of land and out of which 1.6 acres of

green belt is developed. The land requirement for proposed expansion

activities will be 5000 Square Meters which can be met from existing open

area. Below table provides the land statement. Detailed site lay out plan

outlining current and proposed expansion activities is given at Figure 1.5

Table 8.0 Land Statement

S.NO Purpose Units Extent

1 Built up area Sq.M 3357

2 Green belt Sq.M 6760

3 Open area Sq.M 8094

Total Sq.M 18211

4 Area required for Proposed

expansion

Sq M 5000

7.0 Air Pollution

The Sources of air emissions from the plant are 1x 3 TPH coal fired boiler

& proposed 1 × 10 TPH coal fired boiler and additional DG sets

The process emissions from the process are Ammonia and HCl and are

scrubbed with caustic and scrubbed waste send to MEE. The other gases

expected in the process are Carbon dioxide, which are let out into

atmosphere Below Table gives current proposed emission sources from

the plant

Table 9.0 Emission Source – Current & Proposed

S.NO Source Capacity

Fuel Anticipated emissions

Control system

Current

1 Boiler 3 TPH Coal SPM,SO2 & NOx

Cyclone separator

2 DG sets 1x360 Diesel SPM, SO2, Acoustic


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KVA NOX enclosure

3 Process emissions -- -- Ammonia

and HCl

Scrubber

Proposed additions

4 Boiler ( coal Fired) 10 TPH Coal SPM,SO2 & NOx

Bag filter

5 DG sets 2x500 KVA

Diesel SPM, SO2 & NOx

Acoustic Enclosure

6 Process emissions -- -- Ammonia

and HCl

Scrubber

8. Project Financial

The estimated cost of the expansion project is approximately 89.0Crores.

Out of this Rs. 10.50Crores will be for effluents treatment facilities and

rest for other process equipment and safety equipment

Project cost

Rs. In lakhs

Plant& machinery 50

Civil & structural 5

Total 55

Pipe lines & insulation 20% on plant & machinery 11

Electricals & instrumentation 10% on plant & machinery 5.5

Erection & commissioning & painting

8% on plant &

machinery and structures 4.4

Safety & Environment 10.50

Furniture, fixtures, computers,

lighting etc 0.50

Total 86.90

Contingencies & pre-operative

expenses 2.0

Project cost 88.90

Say Rs.89 Crores

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