1. Incatops - Humidificador a instalar.pdf

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Page 1/3 No. ITS-111122 Date: 2011/11/22 Prepared by: Shogo Yamaguchi Customer: Inca Tops S.A.A. Location: Arequipa - Perú Attn: Mr. Hector Beltran Process: Carding Machines 0. Introduction & Promising Effects ''Humidity control'' is the essential requirement for static or moisture issues and stable operation in textile industries. Because moderate humidity provides ideal environment so that static electricity hardly generate and moisuture without wetting. Ikeuchi's AirAKI® Dry Fog Humidification System will provide uniform stable humidity. Ikeuchi would like to offer the following proposal for your benefits of productivity, quality. 1. Conditions Approx. Volume [m 3 ] 49,896 Measurement [m] 84 x 108 x 5.5 Target Temp. & Humidity 70%RH at 22 deg C Worst Temp & Humidity - Supply Air [m 3 /hr] N/A Worst Outside Air Conditions 8 deg C, 50% RH Absolude humidity [kg/kg (DA)] 0.0033 Outside Air Induction [m 3 /hr] * 49,896 Ventilation rate [times/hr] * 1.0 * We assumed these numbers. 2. Humidity Calculation Our humidity calculation resulted 178 nozzles at least would be required to get the target humidity considering the above air conditions. Target Humidity 70% RH at 22deg C Desired Humidity [LPH] 497 Absolude humidity [kg/kg (DA)] Desired Humidity [GPH] 131 Quantity of Nozzles (Calculation Result) if only 6,003LPM at 0.3MPa air can be supplied. 207 0.0116 Quantity of Nozzles (Calculation Result) if 5,934LPM at 0.5MPa air can be supplied. 138 3. Humidification System Layout and Utility We would like to propose our humidification system using 140 nozzles considering layout balance. <Required utility> Please check the utility below and the attached system layout. Quantity of Nozzles Ikeuchi Recommends 140 Water [LPH] 504 Water pressure applied to humidifiers 0.1MPa (14psi) Compressor Air [Normal LPM] 6020 Air pressure applied to humidifiers 0.5MPa (73psi) Pitch of Humidifier See the attached layout AirAKI® Dry Fog Humidification System Proposal

Transcript of 1. Incatops - Humidificador a instalar.pdf

  • Page 1/3No. ITS-111122

    Date: 2011/11/22Prepared by: Shogo Yamaguchi

    Customer: Inca Tops S.A.A.Location: Arequipa - Per

    Attn: Mr. Hector BeltranProcess: Carding Machines

    0. Introduction & Promising Effects''Humidity control'' is the essential requirement for static or moisture issues and stable operation in textile industries.Because moderate humidity provides ideal environment so that static electricity hardly generate and moisuture without wetting.Ikeuchi's AirAKI Dry Fog Humidification System will provide uniform stable humidity.Ikeuchi would like to offer the following proposal for your benefits of productivity, quality.

    1. Conditions

    Approx. Volume [m3] 49,896

    Measurement [m] 84 x 108 x 5.5

    Target Temp. & Humidity 70%RH at 22 deg C

    Worst Temp & Humidity -

    Supply Air [m3/hr] N/AWorst Outside Air Conditions 8 deg C, 50% RH

    Absolude humidity [kg/kg (DA)] 0.0033

    Outside Air Induction [m3/hr] * 49,896

    Ventilation rate [times/hr] * 1.0

    * We assumed these numbers.

    2. Humidity CalculationOur humidity calculation resulted 178 nozzles at least would be required to get the target humidityconsidering the above air conditions.

    Target Humidity

    70% RH at 22deg C Desired Humidity [LPH] 497

    Absolude humidity [kg/kg (DA)] Desired Humidity [GPH] 131

    Quantity of Nozzles(Calculation Result)

    if only 6,003LPM at 0.3MPa air can besupplied. 207

    0.0116

    Quantity of Nozzles(Calculation Result)

    if 5,934LPM at 0.5MPa air can besupplied. 138

    3. Humidification System Layout and UtilityWe would like to propose our humidification system using 140 nozzles considering layout balance. Please check the utility below and the attached system layout.

    Quantity of Nozzles

    Ikeuchi Recommends140

    Water [LPH] 504Water pressure

    applied to humidifiers0.1MPa (14psi)

    Compressor Air [Normal LPM] 6020Air pressure

    applied to humidifiers0.5MPa (73psi)

    Pitch of Humidifier See the attached layout

    AirAKI Dry Fog Humidification System Proposal

  • Page 2/3No. ITS-111122

    Date: 2011/11/22Prepared by: Shogo Yamaguchi

    Required quality specifications for the air and water supply

    Air

    Water

    4. Proposal of System Components and Supply Scope

    1) Supply by IKEUCHI - Quotation No. 901204Description Quantity

    AE-4(03C) with Hanging-down Kit(with NPT adaptors)

    30

    AE-2(03C) with Hanging-down Kit(with NPT adaptors)

    10

    Stop Plug 10

    Refer to the attached layout and ''Break-down of Dry Fog Humidification System Proposal''.

    Option: Quote No.901204This is the quote of humidifiers only without controller when you prepare humidity controllers, solenoid valve units, humidity sensors by yourself.

    3) Supply by customer or third-party contractorQuantity Remarks

    Plumbing and InstallationStainless steel pipes, valves and fittingsPlumbing, Components installation 1pkg.Power distribution works, Pipe flushing before system start-up

    General Installation manualto be provided by IKEUCHI.

    You may need some stop plugs to adjust spray nozzlenumbers or when you maintain nozzles.

    Pressure: 0.3 - 0.35 MPa (44-51PSI) at a point of useTemperature: 5 deg C (41 deg F) - Normal temperatureQuality: Air without moisture, oil mist and dust; Dew point 10 deg C (= 50 degF)Purifying Devices: Air Dryer, Air Filter, Oil Filter

    * Air Filter - Remove foreign particles of over 5 micro meter.Oil Filter - Remove foreign particles of over 0.03 micro meter.

    Air Heater: Place an air heater when the humidifier is operated in low ambient temperature orwhen the compressed air temperature becomes lower than 12 degC (=54 degF)* Apply thermal insulator to air pipe after the point of an air heater.

    Pressure: 0.1 - 0.15 MPa (15 - 22PSI) at a point of useTemperature: Normal temperatureQuality: No particles

    Electric Conductivity = 0.07 - 10 microsiemens/cm(Resistance 14 - 0.1 M ohm/cm )Silica ( SiO2) = 5ppm or less

    Total Hardness + Bicarbonate = 60 ppm or lessPurifying Devices: Y Strainer(0.1mm), Water Filiter (5 micrometer), Water softner

    Reverse Osmosis Water Purifier, Ion Exchange Water Purifier* Water Softener and Reverse Osmosis Water Purifier produce continuousdischarged water during their operation. Provide drainage basin.

    Remarks4 nozzles mounted.Inelt connections of air and water are 1/4'' NPT femalethread. Refernce drawing and image of intallation areattached.

    Humidifier2 nozzles mounted.Inelt connections of air and water are 1/4'' NPT femalethread.

  • Page 3/3No. ITS-111122

    Date: 2011/11/22Prepared by: Shogo Yamaguchi

    5. Typical System Flow

    We will supply No. 1 - 4.Please check No. 5 - 9 (10) & No. 11 - 17 are already installed.

    6. Maintenance

    Daily check- Spray pattern of Humidifiers- Air pressure and water pressure- Drain water volume of air filter- ON/OFF control by the solenoid valve and the cotroller is working correctlyPeriodicalMaintain air compressor, reverese osmosis system and deionizer regulary

    Off-seasonDrain water in pipe, water tank when you don't use the system over a few days in summer time, 1 week in winter time.

    7. Consumable PartsHumidifiers

    Parts Estimated exchange frequencyHand screw plug

    with built in - packing 2 yearsNBR Packing for body 5 years

    Solenoid valve unitParts Estimated exchange frequency

    Diaphram of pressure regulator 2 yearsPlunger of solenoid valve 5 years

    Humidity sensorParts Estimated exchange frequency

    Sensor element -Filter of sensor element -

    Next Attached Pages:- Rough layout of humidification system- Quotation No. 901204Other attached documents- Reference drawings Ikeuchi supplies- Installation Manual for Dry Fog Humidification System

    ''E''''E''

  • AKIMist Humidification System Layout for Carding Area in Inca Tops(Total: 140 Nozzles)

    Prepared by: Shogo Yamaguchi11/22/2011

    Humidifierwith spray direction

    RO Water pipe

    Drain dischargeball valve

    Air pipe

    Ball valve

    Water Regulator

    Air Pipe: 3/4

    Water Pipe: 1/2

    Air source andpurified water source

    18m 9m

    Main Air Pipe: 2

    Water Pipe: 1