1-Functions of the DF
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Transcript of 1-Functions of the DF
Functions of a Drilling FluidFunctions of a Drilling Fluid
Hole CleaningHole Cleaning
Pressure ControlPressure Control
Suspend SolidsSuspend Solids
Minimize Formation DamageMinimize Formation Damage
Isolate Fluids from FormationIsolate Fluids from Formation
Cooling and LubricationCooling and Lubrication
Functions of a Drilling Fluid Functions of a Drilling Fluid Cont’ dCont’ d
Power Downhole ToolsPower Downhole Tools
EnvironmentEnvironment
Maximum Hole InformationMaximum Hole Information
CorrosionCorrosion
Support Part of DSSupport Part of DS
CostCost
Introduction to Drilling FluidsIntroduction to Drilling Fluids
Hole CleaningHole Cleaning
Pressure ControlPressure Control
Suspend SolidsSuspend Solids
Minimize Formation DamageMinimize Formation Damage
Isolate Fluid From FormationIsolate Fluid From Formation
Cooling and LubricationCooling and Lubrication
Remove Cuttings From the Remove Cuttings From the WellboreWellbore
The most important parameter is the The most important parameter is the Annular Velocity (A.V.)Annular Velocity (A.V.) Where possible the annular velocity Where possible the annular velocity
should be 100 ft/min, higher in deviated should be 100 ft/min, higher in deviated holes.holes.
In large hole sections the A.V. can be as In large hole sections the A.V. can be as low as 20 ft/min. low as 20 ft/min.
If the A.V. is insufficient to clean the If the A.V. is insufficient to clean the hole the hole the viscosityviscosity must be increased must be increased For top hole high viscosities must be For top hole high viscosities must be
usedused
Cuttings removal is harder in deviated Cuttings removal is harder in deviated and horizontal holes as the vertical and horizontal holes as the vertical component of the mud is reduced.component of the mud is reduced.
A.V.(ft/min)
= Pump rate (bbls/min) Annular vol (bbls/ft)
Slip Velocity (ft/min)
=Cuttings velocity - A.V.
Introduction to Drilling FluidsIntroduction to Drilling Fluids
Hole CleaningHole Cleaning
Pressure ControlPressure Control
Suspend SolidsSuspend Solids
Minimize Formation DamageMinimize Formation Damage
Isolate Fluid from FormationIsolate Fluid from Formation
Cooling and LubricationCooling and Lubrication
Balancing Sub-Surface PressuresBalancing Sub-Surface Pressures The pore pressure depends on:The pore pressure depends on:
The density of the overlying rockThe density of the overlying rock The pressure of the interstitial fluidThe pressure of the interstitial fluid Whether the rock is self supporting or is supported by the Whether the rock is self supporting or is supported by the
fluid.fluid. Tectonic activityTectonic activity Surface terrainSurface terrain
If the fluid hydrostatic pressure does If the fluid hydrostatic pressure does notnot balance the pore balance the pore pressure the following may occur:pressure the following may occur: Influxes of formation fluid into the wellboreInfluxes of formation fluid into the wellbore Lost circulationLost circulation Hole InstabilityHole Instability Stuck pipeStuck pipe
Balancing Sub-Surface PressuresBalancing Sub-Surface Pressures
The pressure balancing the formation The pressure balancing the formation pressure is composed from the pressure is composed from the hydrostatic pressure under static hydrostatic pressure under static conditions:conditions: P = Depth (ft) x Density (ppg) x 0.052P = Depth (ft) x Density (ppg) x 0.052
Under circulating conditions the Under circulating conditions the effective pressure is increased by the effective pressure is increased by the pumping pressure. This forms the pumping pressure. This forms the Equivalent Circulating density (ECD):Equivalent Circulating density (ECD): ECD = Density (ppg) + ECD = Density (ppg) + Ann Press LossAnn Press Loss
Depth x 0.052 Depth x 0.052
Hydrostatic Pressure (psi)= Height (ft) x Density(ppg) x 0.052
PorePressure(Not normally known)
Introduction to Drilling FluidsIntroduction to Drilling Fluids
Hole CleaningHole Cleaning
Pressure ControlPressure Control
Suspend SolidsSuspend Solids
Minimize Formation DamageMinimize Formation Damage
Isolate Fluid from FormationIsolate Fluid from Formation
Cooling and LubricationCooling and Lubrication
Suspension of Solids Suspension of Solids Whenever the pumps are switched off solids will start to Whenever the pumps are switched off solids will start to settle.settle.
This can result in:This can result in: Bridging off of the wellboreBridging off of the wellbore Stuck pipeStuck pipe Hole fillHole fill Loss of HydrostaticLoss of Hydrostatic
A A gel structuregel structure is required to suspend the cuttings under zero is required to suspend the cuttings under zero shear conditions:shear conditions: The gel structure is caused by time dependant attractive forces The gel structure is caused by time dependant attractive forces
which develop in the fluid. which develop in the fluid. The longer the fluid is static the stronger these forces becomeThe longer the fluid is static the stronger these forces become The gel structure should be The gel structure should be easily brokeneasily broken The gel properties are especially important for The gel properties are especially important for deviateddeviated and and
horizontalhorizontal wells as the distance solids have to settle is very small wells as the distance solids have to settle is very small
Introduction to Drilling FluidsIntroduction to Drilling Fluids
Hole CleaningHole Cleaning
Pressure ControlPressure Control
Suspension of SolidsSuspension of Solids
Minimize Formation DamageMinimize Formation Damage
Isolate Fluid from FormationIsolate Fluid from Formation
Cooling and LubricationCooling and Lubrication
Minimize Formation DamageMinimize Formation Damage Damage to the formation while drilling to the Damage to the formation while drilling to the
reservoir:reservoir: Formation swelling (Normally clay and Salt formations)Formation swelling (Normally clay and Salt formations) Washouts (Clay and Salt formations or any Washouts (Clay and Salt formations or any
unconsolidated formation)unconsolidated formation)This can result in:This can result in:
– Difficult directional controlDifficult directional control– Poor zonal isolation Poor zonal isolation – Excess mud and cement costsExcess mud and cement costs– Poor Hole CleaningPoor Hole Cleaning– Stuck PipeStuck Pipe– Difficult fishing jobsDifficult fishing jobs
Minimize Formation DamageMinimize Formation Damage Damage to the reservoir will result in loss of production or Damage to the reservoir will result in loss of production or
the need for remedial treatment. This can result from:the need for remedial treatment. This can result from:
Solids blocking reservoir poresSolids blocking reservoir pores Emulsion droplets blocking reservoir poresEmulsion droplets blocking reservoir pores Swelling claysSwelling clays Ions from the formation and drilling fluid forming Ions from the formation and drilling fluid forming
insoluble saltsinsoluble salts
Damage by Drilling MudsDamage by Drilling Muds
Mud damage can occur by:Mud damage can occur by:
Physical reduction of pore / pore throat sizePhysical reduction of pore / pore throat size
Relative permeability reductionRelative permeability reduction
Damage by Pore / Pore Throat Damage by Pore / Pore Throat Size ReductionSize Reduction
Mud solids invasionMud solids invasion Formation fines migrationFormation fines migration Clay swellingClay swelling Adsorption / precipitation of mud polymersAdsorption / precipitation of mud polymers Reaction and precipitation (scale)Reaction and precipitation (scale) Wax formation (paraffin, Asphaltene)Wax formation (paraffin, Asphaltene) Sludge formation (e.g. by reaction of crude & mud acid)Sludge formation (e.g. by reaction of crude & mud acid) Stress-induced permeability changeStress-induced permeability change Perforation pluggingPerforation plugging
Bold type denotes mud-induced damage mechanismsBold type denotes mud-induced damage mechanisms
Formation Fines Migration Formation Fines Migration
Kaolinite stack almost Kaolinite stack almost completely desegregatedcompletely desegregated
Conglomeration of loose Conglomeration of loose material around pore throatmaterial around pore throat
Damage Due to Relative Permeability Damage Due to Relative Permeability ReductionReduction
Wettability changeWettability change Emulsion formationEmulsion formation Fluid saturation change/fluid blockingFluid saturation change/fluid blocking Water coningWater coning
Gas breakoutGas breakout
Condensate bankingCondensate banking
Bold type denotes mud induced damage mechanismsBold type denotes mud induced damage mechanisms
Depth of InvasionDepth of Invasion Mud composition & reservoir characteristics influence the Mud composition & reservoir characteristics influence the
degreedegree of damageof damage DepthDepth of damage is influenced by of damage is influenced by
Mud formulationMud formulation Time in open holeTime in open hole Mud overbalanceMud overbalance
Depth of damage is often less than the total depth of invasion due Depth of damage is often less than the total depth of invasion due to depletion of damaging speciesto depletion of damaging species
Introduction to Drilling FluidsIntroduction to Drilling Fluids
Hole CleaningHole Cleaning
Pressure ControlPressure Control
Suspension of SolidsSuspension of Solids
Minimize Formation DamageMinimize Formation Damage
Isolate Fluid from FormationIsolate Fluid from Formation
Cooling and LubricationCooling and Lubrication
Isolate the Fluid From the Isolate the Fluid From the FormationFormation
The differential pressure forces fluid into the wellbore, The differential pressure forces fluid into the wellbore, resulting in whole mud or filtrate entering the formation. resulting in whole mud or filtrate entering the formation. Either, or both, of these is undesirable because:Either, or both, of these is undesirable because:
The loss of whole mud into the wellbore is The loss of whole mud into the wellbore is expensive expensive and damagingand damaging
The loss of filtrate into the wellbore may cause The loss of filtrate into the wellbore may cause formation damageformation damage
Isolate the Fluid From the Isolate the Fluid From the FormationFormation
The flow of fluid is affected by the formation of a filter cakeThe flow of fluid is affected by the formation of a filter cake
The filter cake The filter cake reduces reduces the flow of fluid into the formation.the flow of fluid into the formation.Special additives are added to improve the cake quality:Special additives are added to improve the cake quality:
– Bridging materialBridging material– Plate like materialPlate like material– Plugging materialPlugging material
The filter cake should be The filter cake should be thin with a low permeabilitythin with a low permeability This avoids reducing the effective hole diameterThis avoids reducing the effective hole diameter It also reduces the chance of differential stickingIt also reduces the chance of differential sticking
Introduction to Drilling FluidsIntroduction to Drilling Fluids
Hole CleaningHole Cleaning
Pressure ControlPressure Control
Suspension of SolidsSuspension of Solids
Minimize Formation DamageMinimize Formation Damage
Isolate Fluid from FormationIsolate Fluid from Formation
Cooling and LubricationCooling and Lubrication
Cooling and LubricationCooling and Lubrication The drilling fluid removes heat from the bit which is then The drilling fluid removes heat from the bit which is then
dispersed at the surfacedispersed at the surface Fluid formulations are not changed to improve this functionFluid formulations are not changed to improve this function Very occasionally the temperature of the fluid exceeds the Very occasionally the temperature of the fluid exceeds the
flash point. In this case it is necessary to improve surface flash point. In this case it is necessary to improve surface coolingcooling
Extra lubrication may be required between the drill string and Extra lubrication may be required between the drill string and the casing or wellbore, especially in directional wellsthe casing or wellbore, especially in directional wells Liquid additives are used, or Oil based mudLiquid additives are used, or Oil based mud Solid additives are sometimes used such as glass beads, Solid additives are sometimes used such as glass beads,
plastic beads, graphite or nut plugplastic beads, graphite or nut plug Drill pipe rubbers are sometimes added to reduce wear Drill pipe rubbers are sometimes added to reduce wear
between the casing and drill pipebetween the casing and drill pipe
Other ConsiderationsOther Considerations
Power Downhole ToolsPower Downhole Tools
EnvironmentEnvironment
Maximum Hole InformationMaximum Hole Information
CorrosionCorrosion
Support Part of the DSSupport Part of the DS
CostCost
Other FunctionsOther Functions
Power Downhole motorsPower Downhole motors
Turbines to turn the bit or power MWD / LWD Turbines to turn the bit or power MWD / LWD equipmentequipment
Transfer information from measurement equipment to Transfer information from measurement equipment to the surfacethe surface
This is done with a pressure pulseThis is done with a pressure pulse
Other ConsiderationsOther Considerations
Power Downhole ToolsPower Downhole Tools
EnvironmentEnvironment
Maximum Hole InformationMaximum Hole Information
CorrosionCorrosion
Support Part of the DSSupport Part of the DS
CostCost
AlgaeAlgae((SkeletonemaSkeletonema sp.) sp.)
Sediment ReworkerSediment Reworker((CorophiumCorophium sp.) sp.)
ZooplanktonZooplankton((AcartiaAcartia sp.) sp.)
ManMan
ShrimpShrimp((Mysidopsis Mysidopsis spsp..))
Environmental Impact - OffshoreEnvironmental Impact - Offshore
MusselMussel((MytilusMytilus sp.) sp.)
FishFish((ScophthalamusScophthalamus sp.) sp.)
Bioaccumulation
Taint
DischargeSheen
Biodegradation
Environmental Impact - LandEnvironmental Impact - Land
Drilled Drilled CuttingsCuttings
LiquidLiquidWasteWaste
DischargeDischarge- Chlorides- Chlorides- Heavy metals- Heavy metals- pH- pH- TDS- TDS- BOD, COD - BOD, COD - Clarity- Clarity
DisposalDisposal- Toxicity- Toxicity- Chlorides- Chlorides- Heavy metals- Heavy metals- Oil content- Oil content- Solids content- Solids content
TreatTreat
RecycleRecycle- Solids content- Solids content
Other ConsiderationsOther Considerations
Power Downhole ToolsPower Downhole Tools
EnvironmentEnvironment
Maximum Hole InformationMaximum Hole Information
CorrosionCorrosion
Support Part of the DSSupport Part of the DS
CostCost
Secure Maximum Hole InformationSecure Maximum Hole Information
The operator will always require the following The operator will always require the following information:information:
Rock type being drilledRock type being drilled The cuttings should not dissolve or disintegrateThe cuttings should not dissolve or disintegrate
Analyses of gasesAnalyses of gases The gases should separate easily from the mudThe gases should separate easily from the mud
The fluid should have a defined resistivityThe fluid should have a defined resistivity Formation resistivity measurements need to be madeFormation resistivity measurements need to be made
Other ConsiderationsOther Considerations
Power Downhole ToolsPower Downhole Tools
EnvironmentEnvironment
Maximum Hole InformationMaximum Hole Information
CorrosionCorrosion
Support Part of the DSSupport Part of the DS
CostCost
Control CorrosionControl Corrosion The fluid should be The fluid should be non corrosivenon corrosive to the: to the:
Drill stringDrill string CasingCasing Surface equipmentSurface equipment
Corrosion can lead to:Corrosion can lead to: Wash outsWash outs Twist offTwist off Pump failurePump failure Surface LeaksSurface Leaks
&
Corrosion leads to loss of
Other ConsiderationsOther Considerations
Power Downhole ToolsPower Downhole Tools
EnvironmentEnvironment
Maximum Hole InformationMaximum Hole Information
CorrosionCorrosion
Support Part of the DSSupport Part of the DS
CostCost
Support Part of the Tubular Support Part of the Tubular WeightWeight
Aids in supporting part of the weight of the drill string and Aids in supporting part of the weight of the drill string and casingcasing
The degree of buoyancy is directly proportional to the The degree of buoyancy is directly proportional to the density of the fluid.density of the fluid.
The fluid density is The fluid density is never never changed to changed to increase the buoyancyincrease the buoyancy
Other ConsiderationsOther Considerations
Power Downhole ToolsPower Downhole Tools
EnvironmentEnvironment
Maximum Hole InformationMaximum Hole Information
CorrosionCorrosion
Support Part of the DSSupport Part of the DS
CostCost
5 10
Maximize Penetration RatesMaximize Penetration Rates The fluid properties greatly influence penetration rates by:The fluid properties greatly influence penetration rates by:
Removing cuttings from below the bit and wellboreRemoving cuttings from below the bit and wellbore Reducing the cushioning effect of solids between the bit Reducing the cushioning effect of solids between the bit
teeth and the formationteeth and the formation Reducing the hydrostatic differentialReducing the hydrostatic differential Increasing the jet velocityIncreasing the jet velocity
Solids Content (%volume)
Bits
Rig days
Ft/Bit
Rig days, Bits,Ft/Bit.
Well CostWell Cost
WellWellCostCost
($)($)
== DailyDailyCostCost
(days x $/day)(days x $/day)
++ FootageFootageCostCost
(ft x $/ft)(ft x $/ft)
++ Once off andOnce off andOther CostsOther Costs
($)($)
FluidsFluidsEngineeringEngineering(days x $/day)(days x $/day)
DrillingDrillingFluidFluid
(ft x $/ft)(ft x $/ft)
CompletionCompletionFluidFluid
($)($)
– DFS direct cost is relatively small (5 to 10% of well cost)DFS direct cost is relatively small (5 to 10% of well cost)– Greatest savings achieved by improving Drilling EfficiencyGreatest savings achieved by improving Drilling Efficiency
DFSDFSCostCost($)($)
== ++ ++