1 CAEnable Ltd. Copyright 2006 CAEnable, Ltd – Confidential Information. Duplication or...

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1 CAE nable Ltd. Copyright 2006 CAEnable, Ltd – Confidential Information. Duplication or distribution prohibited. Engineering Competencies Design of Metal Brackets, Fixtures, Gages & Anti-vibration Products Computer Aided Design Finite Element Analysis Noise Analysis Concurrent Engineering...

Transcript of 1 CAEnable Ltd. Copyright 2006 CAEnable, Ltd – Confidential Information. Duplication or...

Page 1: 1 CAEnable Ltd. Copyright 2006 CAEnable, Ltd – Confidential Information. Duplication or distribution prohibited. Engineering Competencies Design of Metal.

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Engineering Competencies

Design of Metal Brackets,Fixtures, Gages &

Anti-vibration Products

Computer Aided DesignFinite Element Analysis

Noise AnalysisConcurrent Engineering...

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Concurrent Design Engineering

CAD -Computer Aided DesignGD&T -Geometric Dimensioning & TolerancingFEA -Finite Element AnalysisVA/VE -Value & Engineering AnalysisAPQP -Advanced Product Quality PlanningFMEA -Failure Modes & Effects AnalysisPPAP -Production Part Approval Process

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Modal Analysis

■ FFT Analysis■ Vibration Analysis■ Noise Analysis

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Types of FEA:

■ Static FEA■ Dynamic FEA■ Shape Optimization FEA New!New!

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Static FEA:

Stress/Strain AnalysisModal AnalysisLarge deformationNon-linearHyper-elasticsis

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Dynamic FEA:

■ Crash Analysis■ Buckling Analysis■ Metal Forming

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Static FEA Example

■ Rectangular■ Flat Sheet■ Corner load■ Left edge fixed

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Dynamic FEA Optimization

■ Start with a Rect. Plate (as an example)

■ Apply the expected loads & boundary conditions

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Dynamic FEA Optimization

■ Sculpts it for you based on the Loads & Boundary Conditions

■ Unconventional Designs & Non-Intuitive Designs

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FEA Optimized Design 1

■ Load -Fy at top right■ Left edge fixed■ Results in a different

optimal solution!

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FEA Optimized Design 2

■ Load -Fy at Top Center■ Bottom edge fixed■ Same plate, different

optimal design...

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FEA Optimized Design 3

■ Added load -Fx at Top Center

■ Nonintuitive design■ Optimal designs &

solutions for Multiple / Asymmetric Loads

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FEA Optimized Design 3a

■ Not an intuitive design■ Finds solutions for

Multiple / Asymmetric Loads

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FEA Optimization

■ How it works...■ Results:

Novel Design Concepts Shapes not normally

intuitive

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Ex. Cast Wheel

■ 3D BREP Model of an Cast Aluminum Wheel

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Linear FEA:

■ Von Mises Stresses

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FEA Modal Analysis

■ 0.8 Hz (one of several)

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