Aerospace Advanced Product Quality Planning (Aerospace APQP) Introduction
1 Aerospace Materials Quality Control. 2 Questions to answer in this module… – Why is Quality...
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Transcript of 1 Aerospace Materials Quality Control. 2 Questions to answer in this module… – Why is Quality...
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Aerospace Materials Quality Control
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Aerospace Materials Quality Control
Questions to answer in this module…
– Why is Quality Control important in aerospace manufacturing?
What can go wrong in quality control? How are aerospace materials quality controlled?
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Aerospace Materials Quality Control
Quality Control is conducted by a team…
– Design engineer– Materials engineer– Stress engineer– Raw materials producer– Production Planner– Technician– Quality Assurance Inspector
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Aerospace Materials Quality Control Team
Design engineer- responsible for the general design of the aircraft performance, and general concept. All of which must be met with available materials and manufacturing processes.
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Aerospace Materials Quality Control Team
Materials engineer- specifies the materials based on properties, cost, size, shape, processing etc.
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Aerospace Materials Quality Control Team
Stress engineer- analyzes/refines geometry to ensure the material of the components are not pushed beyond their properties.
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Aerospace Materials Quality Control Team
Raw materials producer- supplies the materials for the aircraft, maintains quality control of physical properties, identifies material and produces certifications to accompany material, may package materials to protect from environmental damage before use. The materials producer may frequently test the material or send samples for independent verification.
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Aerospace Materials Quality Control Team
Production Planner-
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Aerospace Materials Quality Control Team
Technician- performs the correct processing according to standards, verifies certifications accompany materials at each step. The technician follows procedures and checks off performed steps.
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Aerospace Materials Quality Control Team
Quality Assurance Inspector-
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Aerospace Materials Quality Control Techniques
Materials property verification– Destructive Testing– Non-destructive Testing
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Aerospace Materials Quality Control Techniques
Destructive Testing– Corrosion Testing– Tensile Testing– Impact Testing
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Aerospace Materials Quality Control Techniques
Non-destructive Testing– Liquid penetrant Testing– Radiograhic Testing– Impulse Excitation Testing– Ultrasonic Testing– Electromagnetic Testing– Acoustic Emission Testing– Positive Material Identification– Hardness Testing– Infrared and Thermal Testing– Laser Testing– Leak Detection
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Non-destructive Testing
Liquid penetrant Testing
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Aerospace Materials Quality Control Techniques
Radiograhic Testing
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Non-destructive Testing
Impulse Excitation Testing
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Non-destructive Testing
Ultrasonic Testing
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Aerospace Materials Quality Control Techniques
Electromagnetic Testing
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Non-destructive Testing
Acoustic Emission Testing
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Non-destructive Testing
Positive Material Identification
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Non-destructive Testing
Hardness Testing
![Page 22: 1 Aerospace Materials Quality Control. 2 Questions to answer in this module… – Why is Quality Control important in aerospace manufacturing? What can go.](https://reader036.fdocuments.in/reader036/viewer/2022070323/56649d975503460f94a80f43/html5/thumbnails/22.jpg)
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Non-destructive Testing
Infrared and Thermal Testing
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Non-destructive Testing
Laser Testing
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Non-destructive Testing
Leak Detection
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Aerospace Materials Quality Control Techniques
Intelligent materials/component health monitoring– Embedded sensors and systems
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Aerospace Materials Quality Control Techniques
Materials documentation– Certifications, tags, seals, inspection reports
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Summary
Why is Quality Control important in aerospace manufacturing?