1. 2 PetroTech Clients 3 The PetroTech System Filtration Vacuum distillation Degasification.
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Transcript of 1. 2 PetroTech Clients 3 The PetroTech System Filtration Vacuum distillation Degasification.
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PetroTech ClientsPetroTech Clients
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The PetroTech SystemThe PetroTech System
FiltrationVacuum distillationDegasification
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The PetroTech SystemThe PetroTech System
PURIFIES THE OIL TO
ITS ORIGINAL STATE
OR
PURER
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TThehe PetroTech S PetroTech Systemystem
DOES NOT DEPLETE ADDITIVES
OR
CHANGE OIL PROPERTIES
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AAPPLICATIONSPPLICATIONS
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MMININGINING
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Mining ApplicationsMining Applications
Haul Trucks SXEW Hydraulics Crusher Hydraulics Drill Hydraulics Transformers Turbines
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AAUTOMOTIVEUTOMOTIVE
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Automotive ApplicationsAutomotive Applications
Machine Tool Hydraulics Robotic Assembly Hydraulics Gun Drilling Oil Systems Gear Oil Systems
Robotic Assembly HydraulicsRobotic Assembly Hydraulics
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SSTEELTEEL
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Steel Mill ApplicationsSteel Mill Applications
Hydraulic Conveyor Systems Gear Oil Systems Rolling Mill Systems Transformer Oils
Rolling MillRolling Mill
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RREFINERIESEFINERIES
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Refinery ApplicationsRefinery Applications
Steam Turbines Gas Turbines Transformers
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PPULPULP&&
PPAPERAPER
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Pulp & Paper ApplicationsPulp & Paper Applications
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PPOWEROWER
UUTILITIESTILITIES
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Power Utility ApplicationsPower Utility Applications
Steam Turbines Gas Turbines Transformers
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PPRIMARYRIMARY
MMETALSETALS
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MMILITARYILITARY
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Oil NeverOil NeverWears Out !Wears Out !
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TTHEHE TTHREEHREE MMAJORAJOR OOILIL
CCONTAMINANTSONTAMINANTS
WaterParticulatesGas
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WWATERATER
States That Water Exists in OilDissolved Water - typically
100ppm @100°F600ppm @140°F
Emulsified – .5% to 4%Free Water
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Through system vents
From leaks in coolers and heat exchangers
Precipitation due to a fall in temperature
Introduction of contaminated top-up fluid
Rain in external reservoirs
Rain leaking into incorrectly stowed drums
Through system vents
From leaks in coolers and heat exchangers
Precipitation due to a fall in temperature
Introduction of contaminated top-up fluid
Rain in external reservoirs
Rain leaking into incorrectly stowed drums
Sources of Water Contamination
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Corrosion of component surfaces
Degradation of fluid performance
Precipitation of additives
Oxidation of hydrocarbon fluids
Deterioration of fluid lubricating properties
Icing at low temperatures
Promotion of microbial growth
Corrosion of component surfaces
Degradation of fluid performance
Precipitation of additives
Oxidation of hydrocarbon fluids
Deterioration of fluid lubricating properties
Icing at low temperatures
Promotion of microbial growth
Effects of WaterEffects of Water ContaminationContamination
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Reference: EPRI CS-4555 Turbine Oil Reference: EPRI CS-4555 Turbine Oil
Water Concentration
(ppm)
Water Concentration
(ppm)
Oil Temperature (°F)Oil Temperature (°F)7575 175175125125
5050
100100
150150
200200
Dissolved Water
Dissolved Water
Free WaterFree Water
Solubility of Water in OilSolubility of Water in OilOil saturation point is affected by temperature:Oil saturation point is affected by temperature:
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Particles WaterAcid
Neut. No.Fluid Life
(Hours)
None
None
Iron
Iron
Copper
Copper
Yes
No
Yes
No
No
Yes
0.17
0.90
0.65
8.10
0.89
11.20
3500+
3500+
3500+
400
3000
100
Effect of Water & Particulate on Effect of Water & Particulate on OxidationOxidation
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Aci
d N
um
ber
Aci
d N
um
ber
Water only
Water only
Iron & WaterIron & Water
Copper & WaterCopper & Water
CopperCopper
IronIron
Clean and Dry
Clean and Dry
HoursHours
12.012.0
10.010.0
1.01.0
0.80.8
0.60.6
0.40.4
10001000 20002000 30003000
0.20.2
0.00.0
Contamination and Oil Contamination and Oil BreakdownBreakdown
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ADVANTAGES OF REMOVING ADVANTAGES OF REMOVING WATER FROM OILWATER FROM OIL
Reduces oxidation, hydrolysis, and subsequent breakdown of the oil.
Acid buildup is eliminated or reduced substantially.
Prevents corrosion of components.Reduces antifriction bearing wear.
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ADVANTAGES OF REMOVING ADVANTAGES OF REMOVING WATER FROM OILWATER FROM OIL
Reduces pump, valve, and bearing wear.Reduces rate of filter plugging.Prevents reduction of oil film strength by
dilution with water.Prevents substantial viscosity changes of the
oil.
Viscosity Change due to waterViscosity Change due to water
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How Water Concentrations How Water Concentrations VaryVary
ppm = 5 10 20 25 50 100 150 300
Hydraulic
Gear
Turbine
Transformer
Dry Wet
Very Dry Dry Wet
Very Dry Dry Wet
Very Dry Dry Wet
PetroTech Transformer Purification Level
PetroTech Standard Purification Level
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Bearing Life Bearing Life
BEARING LIFE LOSS DUE TO WATER*
Amount of Water in Oil
Fatigue Life Ratio**
25 ppm 2.59
100 ppm 1.00
400 ppm 0.52
*Data supplied by Timken Company and refers to tapped roller bearings**Fatigue Life Ratio is determined by testing bearings until half failedA ratio of 1.00 = the test point at which the 50% failure rate is achieved
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Water Concentration’s Affect Water Concentration’s Affect On Life Extension FactorOn Life Extension Factor
ppm 2 3 4 5 6 7 8 9 10
50,000 12,500 6,500 4,500 3,125 2,500 2,000 15000 1,000 782
25,000 6,250 3,250 2,250 1,563 1,250 1,000 750 500 391
10,000 2,500 1,300 900 625 500 400 300 200 156
5,000 1,250 650 450 313 250 200 150 100 78
2,500 625 325 225 156 125 100 75 50 39
1,000 250 130 90 63 50 40 30 20 16
500 125 65 45 31 25 20 15 10 8
250 63 33 23 16 13 10 8 5 4
100 25 13 9 6 5 4 3 2 2
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PPARTICULATEARTICULATE Microscopic Wrecking Crew Greater Damage Associated With Small Particles Multiplication Effect
“There is no single property of lubricating oil that challenges the reliability of machinery more than suspended particles.” – Jim Fitch of www.OilAnalysis.com
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ADVANTAGES OF REMOVING ADVANTAGES OF REMOVING PARTICULATE FROM OILPARTICULATE FROM OIL
Reduces oxidation of oil since silt particles have been found to act as catalysts in accelerating the oxidation process.
Substantially increases life of hydraulic and lubricating system components.
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Fluid Cleanliness Required for Fluid Cleanliness Required for Typical Hydraulic ComponentsTypical Hydraulic Components
Components ISO Code
Servo Control Valves 16/14/11
Proportional Valves 17/15/12
Vane & Piston Pumps/Motors 18/16/13
Directional & Pressure Control Valves 18/16/13
Gear Pumps/Motors 19/17/14
Flow Control Valves, Cylinders 20/18/15
New Unused Fluid (Unfiltered) 20/18/15
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How ISO WorksHow ISO Works
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ISO Level Affect And Life ISO Level Affect And Life Extension FactorExtension Factor
ISO 2 3 4 5 6 7 8 9 10
26/23 22/19 20/17 18/15 17/14 16/13 15/12 15/12 14/11 14/11
25/22 21/18 19/16 17/14 16/13 15/12 14/11 14/11 13/10 13/10
24/21 20/17 18/15 17/14 16/13 15/12 14/11 13/10 13/10 12/9
23/20 19/16 17/14 15/12 14/11 13/10 13/10 13/10 11/8 11/8
22/19 18/15 16/13 14/11 13/10 12/9 11/8 11/8
21/18 17/14 15/12 13/10 12/9 11/8
20/17 16/13 14/11 13/10 11/8
19/16 15/12 13/10 11/8
18/15 14/11 12/9
17/14 13/10 11/8
16/13 12/9
15/12 11/8
14/11 11/8
13/10 11/8
12/9 11/8
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Typical Particle Analysis Typical Particle Analysis ResultsResults
Size (m)
# / ml
>5 31,584
>15 11,314
>25 7,369
>50 2,772
>100 116
Dirty Oil
Size (m)
# / ml
>5 16,324
>15 3,779
>25 1,147
>50 116
>100 18
Size (m)
# / ml
>5 65
>15 7
>25 3
>50 1
>100 0
New Oil RECLAIMED OIL
PetroTech Reclaimed Oil is Cleaner than New Oil.
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ISO Ranges Vary by Oil TypeISO Ranges Vary by Oil Type
ISO= 12/9 14/11 16/13 18/15 20/17 22/19 24/21 26/23
Hydraulic
Gear
Turbine
Transformer
Very clean clean dirty
Clean dirty
Very clean clean dirty
Very clean dirty
PetroTech Standard Cleaning Level
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Typical Cleanliness LevelsTypical Cleanliness Levels
New Oil From Barrel
22/20/18
New Oil From Barrel
22/20/18
New System w/ Built-in
Contaminants23/22/20
New System w/ Built-in
Contaminants23/22/20
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Typical Typical Cleanliness LevelsCleanliness Levels
System With Typical
Hydraulic Filtration20/18/16
System With Typical
Hydraulic Filtration20/18/16
PetroTech System with 3 >200 Clearance Protection Filtration 14/13/11
PetroTech System with 3 >200 Clearance Protection Filtration 14/13/11
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ADVANTAGES OF REMOVING ADVANTAGES OF REMOVING GAS FROM OILGAS FROM OIL
Reduces oxidation and deterioration of oil. Prevents foaming of oils that cause sponge
—like responses. Prevents formation of varnish and sludge
through thermal cracking of oil by nitrogen fixing at high pressure.
Reduces possibility of cavitation and pump wear.
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Gas ProblemsGas Problems
Increases - Spongy, spring-like compression causing rejects
Causes Additive Depletion Reduces Heat Transfer Causes Nitration – Resulting in Oxidation
and Varnish Formation Increases TAN Increases Oil Level - Artificially
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Adiabatic Compression of Adiabatic Compression of Entrained Gas – NITRATIONEntrained Gas – NITRATION
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Types of Gases in Types of Gases in Lubrication FluidsLubrication Fluids
The Three States that Gas Exists in Oil Dissolved (8% – 10% gas by volume) Entrained (Bubbles) Foam
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How Gas Concentrations VaryHow Gas Concentrations Vary
% =0 1 2 3 4 5 6 7
Hydraulic
Gear
Turbine
Transformer
No Gas Gas
PetroTech Standard Cleaning Level
No Gas Gas
No Gas Gas
No Gas Gas
SchematicSchematic
OUTLET
1 2
3
4
6
7
8
10
12
13
14
15
16
INLET
17
18
19
20
21
22
23
24
25
5
9
11
MORS-300
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How Fast Would You like to How Fast Would You like to Process?Process?
MORS 300 MORS 700 MORS 1,800
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Fully MobileFully Mobile
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Cost FactorsCost Factors
Loss of productivity costs due to: Downtime for equipment maintenance
Component replacement costs due to: High particulate content Water Gas
Cost of new oil Disposal cost of used oil
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NextStep™NextStep™
Typical “Next Step” Dialysis Results: Reduces Particulate Levels
To ISO 15/13/10 Removes Water
To 30ppm Reduces Gas Content
To 0.7%
We think of our service as the logical “next step” for any company who is striving towards a world class proactive maintenance program
Low Temperature Vacuum Distillation and Degasification Process
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While the Machinery is While the Machinery is RunningRunning
Flushes out Contaminants Purifies oil in every Nook and Cranny,
Crack and Crevasse No Downtime Less possibility of Mistakes
– Wrong oil
– Source Contamination
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Why use PetroTechWhy use PetroTech
Reduce Production Costs Reduce Lubrication Acquisition Costs Improve Product Quality Maximize Equipment Uptime Minimize Maintenance And Repair Costs Improve Equipment Reliability Reduce Environmental Impact Reduce Environmental Costs
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PetroTech Contact PetroTech Contact InformationInformation
R. Haig HachadoorianPresidentPetroTech, Inc.PO Box 220162Great Neck, NY 11022516-454-7600 – Office516-829-5791 – Fax516-850-9000 – [email protected]
Corporate HeadquartersPetroTech, Inc.PO Box 220162Great Neck, NY 11022516-454-7600 – Office516-829-5791 – Faxwww.PetroTech.us
