1

17th Symposium of AER

on VVER Reactor Physics and Reactor Safety

September 24-29, 2007, Yalta, Crimea, Ukraine

FUEL PERFORMANCE AND FUEL PERFORMANCE AND OPERATION EXPERIENCE OF OPERATION EXPERIENCE OF

VVER-440 FUEL IN VVER-440 FUEL IN IMPROVED FUEL CYCLEIMPROVED FUEL CYCLE

   

A. Gagarinski, V. ProselkovA. Gagarinski, V. Proselkov, Yu. Semchenkov, Yu. Semchenkov

Russian Research Center “Kurchatov Institute”

Moscow, Russia

2

Since September 2002, Kola NPP performs works introducing second-generation fuel in VVER-440 reactors. Currently this second-generation fuel is in trial operation at unit 3 (fuel cycles No 18-21, 2002-2007) and unit 4 (fuel cycles No 18-19, 2005-2007).

The first 2nd-generation fuel for VVER-440 was loaded in Kola-3 reactor during its 18th fuel loadinge (September 2002-July 2003)

3

The fresh fuel of this 18th fuel loading included the following new second-generation assemblies:

-        54 fuel assemblies with average U-235 enrichment of 4.25%, and with Gd2O3 burnable absorber (6 gadolinium fuel elements) integrated into the fuel;

-        6 CR fuel followers with average fuel part enrichment of 3.82% of U-235.

The fresh fuel of the next, 19th fuel loading (performed during the scheduled preventive maintenance (SPM) in 2003) also consisted of second-generation assemblies only:

-        54 fuel assemblies with average U-235 enrichment of 4.25%, and with Gd2O3 burnable absorber (6 gadolinium fuel elements) integrated into the fuel;

-        12 CR fuel followers with average fuel part enrichment of 3.82% of U-235.

The 20th fuel loading (SPM-2004) consisted of 60 working assemblies and 6 second-generation assemblies.

The 21st fuel loading (SPM-2006) consisted of 54 working assemblies and 12 second-generation assemblies.

4

Since April 2005, an improved fuel cycle similar to that of unit 3 using the 2nd-generation fuel for VVER-440 reactors is being introduced at unit 4 Kola NNP.

5

VVER-440 fuel assembly parameters increased pitch between fuel elements in fuel clusters (from 12.2 to 12.3 mm for fuel assemblies and for CR fuel followers);

increased fuel column length in fuel rods (from 2424 to 2480 mm for FA);

reduced central hole diameter in fuel pellets (from 1.6 to 1.35 mm);

increased external diameter of fuel pellets (from 7.57 to 7.60 mm);

reduced external diameter of fuel elements (from 9.1 to 9.07 mm);

Gd2O3 burnable absorber (3.35%) integrated into the fuel;

use of hafnium plates in CR fuel followers coupler part;

turnkey housing size for FA and CR-FF types (145 mm);

fuel element coating made of zirconium-niobium (1%) alloy with reduced hafnium content (to 0.01%);

stronger fixation of fuel elements into assemblies .

6

Power density limits for second-generation assemblies with 4.25% enrichment

qlMAX= 325 W/cm

qladd in accordance with the admissible local linear heat

rate curve depending on the burnup fuel rod.

0 10 20 30 40 50 60 70

Ñ ðåä í åå âû ãî ðàí èå â òâýë å, Ì Â ò ñóò/êãUA verage B urnup in Fuel R od, MWd/kgU

0

50

100

150

200

250

300

350

Ëè

íå

éí

àÿ

òå

ïë

îâ

àÿ

ìî

ùí

îñ

òü, Â

ò/ñ

ìL

ine

ar

He

at

Ra

te, W

t/c

m

(15,325)

(0,325)

(35,285)

(70,200)(60,215)

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Trial operation data for second-generation fuel assemblies

After two fuel loading maximum average assembly burnup was achieved in second-generation assemblies

of unit 4 (by the end`19th fuel loading):24.13 MWday/kgU for fuel assemblies.

After three fuel loading maximum average assembly burnup was achieved in second-generation assemblies

of unit 3 (by the end of its 20th fuel loading):

35.7 MWday/kgU for fuel assemblies

8

0

5

10

15

20

25

30

35

10-1

1

11-1

2

12-1

3

13-1

4

14-1

5

15-1

6

16-1

7

17-1

8

18-1

9

19-2

0

20-2

1

21-2

2

22-2

3

23-2

4

24-2

5

25-2

6

26-2

7

27-2

8

28-2

9

29-3

0

30-3

1

31-3

2

32-3

3

33-3

4

34-3

5

35-3

6

Интервалы выгораний, МВт*сут/кг

Кол

ичес

тво

ТВ

С

Number of assemblies

Burnup ranges, MWday/kg

Burnup distribution in second-generation working assemblies based on the results of 3 years of 2nd-generation assemblies’ operation at unit 3

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Calculated and experimental concentrations of the liquid absorber (boric acid) are

compared during fuel operation cycles It can be seen that the calculated values of critical boric acid concentrations correspond to the

results of measurements.

10

Critical boric acid concentration changing in the process of burnup fuel loading,

measurementscalculations

CH3BO3, g/kg H2O

18th fuel loading of Kola NPP unit 3

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Critical boric acid concentration changing in the process of burnup fuel loading,

19th fuel loading of Kola NPP unit 3 measurementscalculations

CH3BO3, g/kg H2O

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Critical boric acid concentration changing in the process of burnup fuel loading,

20th fuel loading of Kola NPP unit 3

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Critical boric acid concentration changing in the process of burnup fuel loading,

19th fuel loading of Kola NPP unit 4 (2007 year)

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Specific conditions of Kola NPP operation in an isolated energy system resulting in an insufficient demand for its electricity compels one of its units

to operate at only 50% of its design capacity

20th fuel loading of Kola NPP unit 3

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19th fuel loading of Kola NPP unit 4 (2007 year)

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The results of comparison of Kq (relative assembly power) measured by thermocouples and calculated for selected moments of unit 3, 20th fuel loading.

Deviation statistics

(Experiment-Calculation)/Calculation,

in % for assemblies having different operation periods

red - 1 cycle;yellow - 2 cycles;green - 3 cycles;turquoise- 4 cycles;blue - 5 cycles;violet - 6 cycles.

Measuring date:18.03.2005Effective days: 150.6Power: 1354 MW.

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The results of comparison of Kq (relative assembly power) measured by thermocouples and calculated for selected moments of unit 4, 19th fuel loading.

Deviation statistics

(Experiment-Calculation)/Calculation,

in % for assemblies having different operation periods

red - 1 cycle;yellow - 2 cycles;green - 3 cycles;turquoise- 4 cycles;blue - 5 cycles;violet - 6 cycles.

Measuring date:04.10.2006Effective days: 107.8Power: 1354 MW.

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Primary circuit water chemistry data The primary circuit of Kola-3 operated in a reducing, faintly alkaline, ammonium-potassium water chemistry mode using boric acid, in accordance with existing requirements. In order to meet the water chemistry standards by ammonium and hydrogen, hydrazine hydrate was supplied to the intake header of makeup pumps. In steady-state operation conditions, the contents of alkaline metals, chlorides and corrosion products, pH, and hydrogen concentration in the primary coolant were within the standard limits throughout the reported year.

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Primary coolant activity and special water treatment-1

coolant flow data

Specific activity of the primary coolant determined for the sum of iodines during the operation of the 18th and 19th load patterns of unit 3 stayed at a low level of 310-5 Ci/kg. The growth of coolant activity up to 310-5 Ci/kg at the initial

stage (15.09.02-24.12.02) of the 18th fuel loading operation at unit 3 was caused by its power increase to 100%. In course of

further operation, the coolant activity stayed practically unchanged.

The absence of coolant activity excursion in the moment of actuation of emergency protection system-1 (18th fuel load

pattern) shows that no fuel elements having significant cladding defects are present in the core.

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0,00E+00

1,00E-05

2,00E-05

3,00E-05

4,00E-05

5,00E-05

6,00E-05

Date

Activity, C

i/kg

NGFP total Сум.йод

Specific activity of iodines and non-gaseous fission products in the primary coolant; 18th fuel load pattern, Kola NPP unit 3

0

20

40

60

80

100

120

Date

G, t/h Nt,%

Thermal power (%) and SWT-1 coolant flow rate (t/h);

18th fuel load pattern, Kola NPP unit 3

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1,E-06

1,E-05

1,E-04

1,E-0312.09.2003

19.09.2003

26.09.2003

03.10.2003

10.10.2003

17.10.2003

24.10.2003

31.10.2003

07.11.2003

14.11.2003

21.11.2003

28.11.2003

05.12.2003

12.12.2003

19.12.2003

26.12.2003

02.01.2004

09.01.2004

16.01.2004

23.01.2004

30.01.2004

06.02.2004

13.02.2004

20.02.2004

27.02.2004

05.03.2004

12.03.2004

19.03.2004

26.03.2004

02.04.2004

09.04.2004

16.04.2004

23.04.2004

30.04.2004

07.05.2004

14.05.2004

21.05.2004

28.05.2004

04.06.2004

11.06.2004

18.06.2004

I total

NGFP total

Specific activity of iodines and non-gaseous fission products in the primary coolant; 19th fuel loading, Kola NPP unit 3 (2 hours after sampling), Ci/kg

0

20

40

60

80

100

120

12

.0

9.2

00

3

19

.0

9.2

00

3

26

.0

9.2

00

3

03

.1

0.2

00

3

10

.1

0.2

00

3

17

.1

0.2

00

3

24

.1

0.2

00

3

31

.1

0.2

00

3

07

.1

1.2

00

3

14

.1

1.2

00

3

21

.1

1.2

00

3

28

.1

1.2

00

3

05

.1

2.2

00

3

12

.1

2.2

00

3

19

.1

2.2

00

3

26

.1

2.2

00

3

02

.0

1.2

00

4

09

.0

1.2

00

4

16

.0

1.2

00

4

23

.0

1.2

00

4

30

.0

1.2

00

4

06

.0

2.2

00

4

13

.0

2.2

00

4

20

.0

2.2

00

4

27

.0

2.2

00

4

05

.0

3.2

00

4

12

.0

3.2

00

4

19

.0

3.2

00

4

26

.0

3.2

00

4

02

.0

4.2

00

4

09

.0

4.2

00

4

16

.0

4.2

00

4

23

.0

4.2

00

4

30

.0

4.2

00

4

07

.0

5.2

00

4

14

.0

5.2

00

4

21

.0

5.2

00

4

28

.0

5.2

00

4

04

.0

6.2

00

4

11

.0

6.2

00

4

18

.0

6.2

00

4

Nt % Q SWT-1 (t/h)

Thermal power (%) and SWT-1 coolant flow rate (t/h); 19th fuel loadind, Kola NPP unit 3

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ConclusionThe specific geographical position of Kola NPP and the state of the surrounding region’s economy determine the strategy of power units’ operation in the area of fuel use.

Isolated energy system and, as a consequence, excessive generating capacities compel Kola NPP to operate at low power, though its units’ operation at their maximum power may be needed in some unplanned situations.

In the same time, the results of trial industrial operation of second-generation fuel at Kola NPP units 3 and 4 demonstrate a high reliability of new fuel types, which is confirmed by low primary coolant activity levels and by the cladding leakage monitoring data.

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The process of trial industrial operation of second-generation assemblies includes the comparison of calculated and experimental data performed in order to check the compliance of fuel’s neutronic parameters with the theoretical physical project of fuel cycle implementation, as well as to update the related software and the database of constants.

Starting from the third refueling, the divergences of fuel load operating cycle and of the liquid absorber concentration in power operation mode were discovered, which required the works on identifying the reasons of these divergences and on correcting the constants to be organized. Regulatory documents provide for the updating of neutronic constants on the basis of operating data.

Technical solutions laid in the design of second-generation fuel assemblies, were proven and confirmed by the results of trial and commercial operation.