09 Thompson

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Chevron Engineering Standards Overview Rich Thompson Materials and Equipment Engineering Materials and Equipment Engineering February 7, 2007 © Chevron 2006

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Thompson

Transcript of 09 Thompson

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Chevron Engineering Standards Overview

Rich ThompsonMaterials and Equipment EngineeringMaterials and Equipment Engineering

February 7, 2007

© Chevron 2006

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Why?

Post Merger Overlapping, Non overlapping Standards, & Project Specs Single Standards (CES)

Why Deploy Enterprise Wide across Chevron:

Global Technology Improvement

LL & BP i l t ti lti l j t /f ilitiLL & BP implementation across multiple projects/facilities

Reduce Project Risks

Consistency of designs with large amount of hiring/onboardingConsistency of designs with large amount of hiring/onboarding

New Employee shortened time to productivity

CES Benefits:

Improved safetyReduced CAPEX, and OPEXIncreased reliability and availabilityImproved cycle time

© Chevron 2006 2

Improved cycle timeTransfer of Intellectual Capital

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Chevron Engineering Standards Programs

Onshore Consolidation – Mostly Refining

Onshore Consolidation - 162oj

ects

Refining

Offshore Topsides – Upstream offsho e facilities ( a m climates)00

6

Offshore Topsides - 97

Subsea - 4414 A

ctiv

e Pr

oj

offshore facilities (warm climates)

Subsea

20

LNG - 11

Safety in Design

Prog

ram

s –

31

LNG Plants

Safety in Designs Safety in Design – Human Factors

P

y g

3 New Programs starting in 2007

New

Pro

gram

s

Fixed Platforms

y g

Floating Systems

2007

N

g y

FPSO – Marine and Hull

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Title Goes HereChevron Engineering Standards Structure

Title Goes HereStandards set needed for

projects and facilities

Project Specific

Lear

Project Design DataProject or Local ExceptionDocuments to CES projects and facilities

Industry Stds appended by exception specs to define

nIng

Individual Project Requirements

Business Unit / Location Requirements

Documents to CES. Set and maintained by Business Units, ProjectsAnd Specific Designs. Exception Docs reviewed as Part of CES MOC process

exception specs to define CVX preferences

g-Bes

CES Specifications for

Design CES SpecificationsTypically authored by ETCwith ETC peer, vendor, and OPCO SME review.

Materials Equipment Fabrication Installation

CES Guidelines

CES Specs

st

Pr

Maintained by ETC

CES GuidelinesTypically authored by ETCCES Design Guidelines p

Project Specs Package

ractIndustry Standards

(API, PIP, IEEE, ISA, ASME, NFPA, ....)

with ETC peer, and OPCO SME review.Maintained by ETC

CES Design GuidelinesTutorial Information

National & InternationalStandardsETC participates on many

Project & Location data and exception specs append CES

ices

General

( , , , , , , )

Focus Area Technology Management Teams & Technical Networks Input

ETC participates on manyIndustry committees that Influence these standards

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CES

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CES Document Types

CES Document TypesCES

Document Designator

Legacy Chevron

Designator g g

Guidelines EN EN

* Material Specification Uncommented SU EG

Material Specification Commented SC MS

* Design Specification Uncommented DU

D i S ifi i C d DCDesign Specification Commented DC

* Procedure Specification Uncommented PU

Procedure Specification Commented PC

* Data Sheet DS DS

* Data Sheet Guide DG DG

* Inspection and Testing Requirements IT

* Documentation Requirements DR

* Standard Drawings various various

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* Indicates documentation types that are typically part of the Project Specification Package

Standard Drawings various various

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Commented SpecificationsCommented Specifications

Shear area values for Charpy impact testing shall be in accordance with API 5L SR5A. Shear area requirements need not be met on the weld seam.

Comment: Shear requirements on the Charpy specimen q py pfor gas pipeline service are important to provide fracture initiation resistance. Meeting the shear requirement will mean that the test temperature is above the ductile-to brittle transition temperature.

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CES Manual OrganizationCES Manual Organization

Organized around major technologies, each having an assigned Subject Matter Expert Sponsor responsible for their assigned Subject Matter Expert Sponsor responsible for their technology area.

Manual Sponsors are also leaders and contributors in their Manual Sponsors are also leaders and contributors in their functional communities

S ibl f i th i f ti i Sponsors are responsible for ensuring the information in their Manual is current and accurate.

S k i l i & i i i i CES l k Sponsors are key in planning & prioritizing CES annual work scope

Sponsors have final review & signoff of manual documents before they are published

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CES Manuals & Sponsors

CIV - Civil and Structural COM - Coatings

IRM - Insulation & Refractory MAC - Gen. Machinery

CMP - Compressors CPM - Corrosion Prevention and Metallurgy DRI D i

NCM - Noise Control OPS – Subsea Operations PPL Pi li DRI - Drivers

ELC - Electrical EXH - Heat Exchangers & Cooling Towers

PPL - Pipelines PIM - Piping PVM - Pressure Vessels Towers

FFM -Fluid FlowFPM - Fire Protection

PVM Pressure Vessels PMP - Pumps SID – Safety In Designs

FRS - Flare & Relief Systems HTR - Fired Heater & Waste Heat Recovery ICM I t t ti & C t l

TAM - Tanks UTL - Utilities WEM Welding ICM - Instrumentation & Control WEM - Welding

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http://techstds.ric100.chevrontexaco.net/default.asp?cop=ICM

Instrument Control M lManual

Guidelines by Application

Specs by Manual Selected and Application

Complete listing of Specs by Application –ac oss all Tech Man alsacross all Tech Manuals

Drawings

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Instrument Supplier Contacts

Customer Service Page

View CES Monthly

Contacts

Mods in progress to Ask a Question

page Monthly Reports (All Programs)

CVX Instrument

Recently published documents are

automatically posted here

Instrument Contacts

Two Search Engines

Legacy C

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Company Standards

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PIP Home Page

Click on “go to Member Area” & enter the User Name, and Password

id d th CES Li k provided on the CES Links page to obtain PIP

documents.

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PIP Member Area

PIP Search Feature, locates applicable documents

PIP Published Documents

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Materials Selection StandardsMaterials Selection Standards

• Subsea Materials are mostly standardized

•Topsides and Onshore Production Facilities are generally not

Materials selection often based on engineering judgment and experiencej g p

Some guidelines exist and are being better developed

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Materials Selection GuidelinesMaterials Selection Guidelines

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