08LPbypass _Std

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May 24, 2012 PMI Revision 00 1

Transcript of 08LPbypass _Std

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• Introduction of LP Bypass system

• Overview of LP Bypass

• System details and lay out

• Control scheme of LP bypass system•  

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• LP bypass bypasses steam to IPT & LPT & maintain flow

through RH.

Function of LP bypass:-1. To monitor the pressure in reheat system and to control it

under certain operating condition.

2. The volume of steam not utilized by the IPT & LPT during

start up & shut down must pass through condenser.

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 LP Bypass system provide a very effective means of controlling reheat –steam flow during

LP BYPASS SYSTEM

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It enhances fast starting capability of turbines from allinitial conditions e.g.

Cold condition

Warm condition

Hot Condition

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LP steam-bypass system operates in parallel with theturbine

Protects Condenser from excessive temperature andpressure that could result from sudden injection of 

superheated steam

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LP BYPASS SYSTEM

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Upon receiving load rejection signal from electricalsystem:

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• If LP steam- bypass system fails or the

condenser cannot accept LP bypass

steam , Safety Valves open and dump

steam to atmosphere

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• Set point formation

• Pressure control for LP bypass system

• LP bypass HYDRAULIC System• Protection system

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Control scheme

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Set Value formation

The Two set values – fixed and variable are formed for theLPBypass control system

set value to be used is determined by a maximum valueselector

For the formation of variable set point, a pressuretransducer is used to measure the steam pressure in HPturbine

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LP Bypass System

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Features of LPBP Controller 

• LPBP controller maintains pressure after reheater 

by controlling LP bypass valves

• It acts on the coil of the LPBP E-H converter to

position the control valves.

• Two setpoints, fixed and variable are used in

maximum selection circuit

• Variable setpoint is derived from HP first stage

pressure

• Water spray is in two stages depending on steam

flow through LPBP stations.

• LPBP valves cannot open until adequate spray

water pressure and required vacuum is there and

condenser wall temp is not high.

• Valves can also be operated manually

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LP BYPASS SETPOINTS

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 Hydraulic Mode of Operation

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 Hydraulic Mode of Operation

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Design of LPBypass Valves for 210 MW

Steam Turbine

• Controlled by 8bar mineral oil

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Protection Devices

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Protection Devices cause closure of 

bypass station in case of following

eventualities

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CURVE FOR LPBYPASS

CONTROLLER

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Actuator Bypass

Stop Valve

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ActuatorLPBPCV

500 MW

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Pilot valve

for Water 

Injection Valve

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Water 

InjectionValve

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Combined Bypass

Stop & Control

Valve 210 MW

Feedback for Pilot valve of

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Feedback for Pilot valve of Bypass Control Valve 210 MW

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