07 Field Instrumentation & DCS Training Simulators Eskom · Title 07_Field Instrumentation & DCS...
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Transcript of 07 Field Instrumentation & DCS Training Simulators Eskom · Title 07_Field Instrumentation & DCS...
PCI & DCS Training SimulatorCopyright © Yokogawa Electric CorporationApril 2015
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Field Instrumentation & DCS Training Simulators21st June 2015
PCI & DCS Training SimulatorCopyright © Yokogawa Electric CorporationApril 2015
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Field Instrumentation & Systems Training Team
PCI & DCS Training SimulatorCopyright © Yokogawa Electric CorporationApril 2015
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Field Instrumentation Training Simulator
PCI & DCS Training SimulatorCopyright © Yokogawa Electric CorporationApril 2015
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The Yokogawa Field Instrumentation Training Simulator is designed to incorporate the fundamental principles of field instrumentation
The facility can be used to give hands on training to apprentices, artisans, technicians, technologists and engineers in the instrumentation field
The simulator can be used to teach principle of operation, calibration (local and remote) and fault finding techniques
Field Instrumentation Training Simulator
PCI & DCS Training SimulatorCopyright © Yokogawa Electric CorporationApril 2015
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The Training Simulator Incorporates The Following:
� Flow AXF Electromagnetic Flowmeter
Field Instrumentation Training Simulator
PCI & DCS Training SimulatorCopyright © Yokogawa Electric CorporationApril 2015
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� Level Continuous: Ultrasonic & dP Bubbler. Switching: Tuning Forks
Field Instrumentation Training Simulator
PCI & DCS Training SimulatorCopyright © Yokogawa Electric CorporationApril 2015
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� Pressure EJX530A Gauge Pressure and EJX110A Differential Pressure
Field Instrumentation Training
PCI & DCS Training SimulatorCopyright © Yokogawa Electric CorporationApril 2015
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� Temperature Pt100/1000 RTD & Type K Thermocouple + Transmitter
(Hockey Puck)
Field Instrumentation Training Simulator
PCI & DCS Training SimulatorCopyright © Yokogawa Electric CorporationApril 2015
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� Liquid Analysis Flexa21 Transmitters for pH and Conductivity
Field Instrumentation Training Simulator
PCI & DCS Training SimulatorCopyright © Yokogawa Electric CorporationApril 2015
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� Cascade Control Utilising Yokogawa UT55A stand alone controllers or PLC
Field Instrumentation Training Simulator
PCI & DCS Training SimulatorCopyright © Yokogawa Electric CorporationApril 2015
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� Pump Control (Start, Stop & Trip) utilizing a PLC
Field Instrumentation Training Simulator
PCI & DCS Training SimulatorCopyright © Yokogawa Electric CorporationApril 2015
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� Final Control Element Burkert Globe Valve + Electro-pneumatic positioner
Field Instrumentation Training Simulator
PCI & DCS Training SimulatorCopyright © Yokogawa Electric CorporationApril 2015
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The Final Product
Field Instrumentation Training Simulator
PCI & DCS Training SimulatorCopyright © Yokogawa Electric CorporationApril 2015
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Field Instrumentation Training Simulator
PCI & DCS Training SimulatorCopyright © Yokogawa Electric CorporationApril 2015
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Features:
The facility is equipped to comply with the latest Control & Instrumentation trade test outcomes incorporating flow, level, temperature, pressure and cascade control
Compact design for portability and to save on space. (Dimensions: 1800mm (H) x 680mm (W) x 1150mm (L))
Provides a safe environment for learning without the fear of tripping a live plant
Principle of operation can be taught as well as setup and ranging of instruments using local display, handheld or remote software like PactWare, LoopLink or Fieldmate
Faults can be induced to train delegates on fault finding techniques
Can be used as a stand-alone system or integrated with a DCS
Field Instrumentation Training Simulator
PCI & DCS Training SimulatorCopyright © Yokogawa Electric CorporationApril 2015
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Yokogawa DCS (Control) Training Simulator
PCI & DCS Training SimulatorCopyright © Yokogawa Electric CorporationApril 2015
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DCS Training Simulator
The Yokogawa DCS Training Simulator is designed to create a safe learning environment
The facility can be integrated with a Field Instrumentation Simulator to create a real life plant scenario
With 16x Analog Inputs, 16x Analog Outputs, 32x Digital Inputs and 32x Digital Outputs the training possibilities are endless
The DCS system also comes with Test Function allowing the user to simulate real life plant scenarios
PCI & DCS Training SimulatorCopyright © Yokogawa Electric CorporationApril 2015
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DCS Training Simulator
Comes Complete With:
Field Control Unit with I/O cards in a portable case
1 x Engineering / Operator station with dual monitors
Fully functional license with Test Function for maximum plant simulation possibilities
PCI & DCS Training SimulatorCopyright © Yokogawa Electric CorporationApril 2015
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Integrated Training: Field Instrumentation Simulator and DCS
DCS PANEL
The DCS can be connected to the Field Instrumentation Training Simulator to perform PID control from the DCS
PCI & DCS Training SimulatorCopyright © Yokogawa Electric CorporationApril 2015
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DCS Training Simulator
Engineering Workstation
An Operator / Engineering Station with Dual screens can be connected to Operate and Monitor the Plant
All the necessary licensing are also included
PCI & DCS Training SimulatorCopyright © Yokogawa Electric CorporationApril 2015
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Integrated Training: Field Instrumentation Simulator and DCS
• The DCS (Distributed Control System) is connected to the Field Instrumentation Training Simulator
• The DCS sends and receives 4-20mA signals to control the level of TANK2
• A control loop is used to control the inflow to TANK2, by opening and closing VLV001
• The outflow of TANK2 can be varied by VLV002 and PUMP2 or a manual valve
• Proportional, Integral and Derivative (PID) settings can be changed to control the PV (Process Value) of the level at the SV (Set Value)
• A disturbance to the control can be created by adjusting the output valve
PCI & DCS Training SimulatorCopyright © Yokogawa Electric CorporationApril 2015
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