06E Hot Runner Series - Synventive Molding Solutions · Stabilize your Process HOT RUNNER...
Transcript of 06E Hot Runner Series - Synventive Molding Solutions · Stabilize your Process HOT RUNNER...
S t a b i l i z e y o u r P r o c e s s
H O T R U N N E R T E C H N O L O G Y
06E Hot Runner SeriesCatalog
CAT-10-0010_EN-Rev10 EN 6 / 2018
H O T R U N N E R T E C H N O L O G Y
06E System Information
Illustrations simplified, schematically drawn and not to scale. All dimensions in mm.
CAT-10-0010_EN-REV10
© 2018 Synventive Molding Solutions. All rights reserved. Errors and omissions excepted.
Master Language is English For a specific application, please consult Synventive
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E (length)E = 15, 45, 65, 85
Custom length 45 - 235
Ø6
37L
F10
Ø6 Ø9
15 *
E
Ø40Ø24
IB24
0 6M
od
Thrust pad selection Inlet bushing
*min.10 1) For a specific application, please consult Synventive
Hot Runner System - Thrust Pad Manifold
H O T R U N N E R T E C H N O L O G Y
06E System Information
Illustrations simplified, schematically drawn and not to scale. All dimensions in mm.
CAT-10-0010_EN-REV10
© 2018 Synventive Molding Solutions. All rights reserved. Errors and omissions excepted.
Master Language is English For a specific application, please consult Synventive
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Gate Cooling Required
Tip face must contact plastic
L(mm)
Heater zone power (Watt) L(mm)
Heater zone power (Watt)Power1 Power 1
One control area (thermocouple)Standard lengths
One control area (thermocouple)Custom lengths
60 125 W >60-<80 125 W70 125 W >80-<100 139 W80 139 W >100-<120 159 W90 139 W >120-<140 179 W100 159 W >140-<180 199 W110 159 W >180-<200 239 W120 179 W >200-220 259 W130 179 W140 199 W160 199 W180 219 W200 239 W
Nozzle Lengths
H O T R U N N E R T E C H N O L O G Y
06E System Information
Illustrations simplified, schematically drawn and not to scale. All dimensions in mm.
CAT-10-0010_EN-REV10
© 2018 Synventive Molding Solutions. All rights reserved. Errors and omissions excepted.
Master Language is English For a specific application, please consult Synventive
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PNC3008B PNC4508B (pneumatic)
PB4008 (pneumatic)
HB2508 (hydraulic)
PNC3008BPressure range: 6 - 12 bar (87 - 174 psi)Min/Max Close Forces:424 N / 848 N
PNC4508BPressure range: 6 - 12 bar (87 - 174 psi)Min/Max Close Forces:954 N / 1908 N
PB4008Pressure range: 6 - 12 bar (87 - 174 psi)Min/Max Close Forces:754 N / 1508 N
HB2508Pressure range: 40 - 60 bar (600 - 870 psi)Min/Max Close Forces:1963 N / 2945 N
Available features: ♦ Position Sensor ♦ SynCool®
Available features: ♦ Position Sensor ♦ SynCool®
Electric actuators are also available for the 06E nozzle. See the actuator catalog CAT-03-0001_EN-REV##
Available Actuators
H O T R U N N E R T E C H N O L O G Y
06E System Information
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CAT-10-0010_EN-REV10
Illustrations simplified, schematically drawn and not to scale. All dimensions in mm.H = Gate orifice diameter, F = Tip extension, Dt = Tip Diameter, Mod = Modifiable
Master Language is English For a specific application, please consult Synventive
© 2018 Synventive Molding Solutions All rights reserved. Errors and omissions excepted.
Preferred Available Not Available
VSP Valve Gate - Straight Pin - Plunged Through
Tip Style DescriptionDt = Ø6
F = 0, 6, ModH = 1.6
Standard
VTP Valve Gate - Tapered Pin - Plunged Through
Tip Style DescriptionDt = Ø6
F = 0, 6, ModH = 1.2
Standard
VSW Valve Gate - Straight Pin - Blind
Tip Style DescriptionDt = Ø9
H = 0.8 H = 1.2 H = 1.6
Standard
VTW Valve Gate - Tapered Pin - Blind
Tip Style DescriptionDt = Ø9H = 1.2
Standard
Nozzle Tip Styles
H O T R U N N E R T E C H N O L O G Y
06E System Information
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CAT-10-0010_EN-REV10
Illustrations simplified, schematically drawn and not to scale. All dimensions in mm.H = Gate orifice diameter, F = Tip extension, Dt = Tip Diameter, Mod = Modifiable
Master Language is English For a specific application, please consult Synventive
© 2018 Synventive Molding Solutions All rights reserved. Errors and omissions excepted.
Preferred Available Not Available
TTP Thermal Gate – Torpedo - Plunged Through
Tip Style DescriptionDt = Ø6
F = 0, 6, ModH = 0.8 H = 1.2 H = 1.6
Standard
TTW Thermal Gate – Torpedo - Blind
Tip Style DescriptionDt = Ø9
H = 0.8 H = 1.2 H = 1.6
Standard
TFP Thermal Gate – Full Flow - Plunged Through
Tip Style DescriptionDt = Ø6
F = 0, 6, ModH = 0.8 H = 1.2 H = 1.6
Standard
TTK Thermal Gate – Torpedo - K
Tip Style DescriptionDt = Ø6
F = 6, ModH = 1.2 / Mod 1.2 - 2.0
Standard(cold runner applications, semi crystalline materials)
TPK Thermal Gate – Full Flow - K
Tip Style DescriptionDt = Ø6
F = 6, ModH = 1.2 / Mod 1.2 - 2.0
Standard(cold runner applications)
Nozzle Tip Styles
H O T R U N N E R T E C H N O L O G Y
06E System Information
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CAT-10-0010_EN-REV10
Illustrations simplified, schematically drawn and not to scale. All dimensions in mm.H = Gate orifice diameter, F = Tip extension, Dt = Tip Diameter, Mod = Modifiable
Master Language is English For a specific application, please consult Synventive
© 2018 Synventive Molding Solutions All rights reserved. Errors and omissions excepted.
Preferred Available Not Available
Part DescriptionF = 0, 6, Mod
H=0.8 H=1.2 H=1.6
WI-VTW Wear Insert
WI-VSW Wear Insert
WI-TTW
Wear Insert(without Dimple)
F = 0
Wear Insert(with Dimple)
Wear Inserts
H O T R U N N E R T E C H N O L O G Y
06E System Information
Illustrations simplified, schematically drawn and not to scale. All dimensions in mm.
CAT-10-0010_EN-REV10
© 2018 Synventive Molding Solutions. All rights reserved. Errors and omissions excepted.
Master Language is English For a specific application, please consult Synventive
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Nozzle Tip Cutout Dimensions
VSP, VTP, TTP, TFP, TTK, TPK- Nozzle tip cutout dimensions
Ø20
0
F ma
x. ( 6
) L +
0,05
B
+0,010 0
Ra 0.
8
R2
Ø6
A = ###°
A B CVSPVTPTTPTFPTPKTTK
100° 1,2 7,1
120° 3,2 7,24
C
+ 0,10 0
Dimensions for reference only. Reference system drawing for complete dimensions prior to machining gate detail in mold.
H O T R U N N E R T E C H N O L O G Y
06E System Information
Illustrations simplified, schematically drawn and not to scale. All dimensions in mm.
CAT-10-0010_EN-REV10
© 2018 Synventive Molding Solutions. All rights reserved. Errors and omissions excepted.
Master Language is English For a specific application, please consult Synventive
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VSW - Nozzle tip cutout dimensions
ØH
0.8
1.2
1.6
-0,02# =
Ø20 Ø11,536
Ø9 +0,010 0
+0,05 0
Ø3,38
0
3 4,75 5
7,44
L ±0,0
5
30°
120°
100° + 2° 0°
+ 0,10 0
+ 0,10 0
+ 0,10 0
+ 0,10
0
R0,5
R max.0,2
R1
R1
X
X
A
ØH
Ø2 +0,05 0
0
0,5 ±0,05
#
Ra 0,
4
Ø 0,005 AH6 0,006 0 ( )
(1,8 )
At the area of the nozzle gate replaceable, hardened (52 +2/-1 HRC) 1.inserts are recommended by Synventive.
To avoid a deformation at the gate the space to move freely has to be checked at hot condition.
4.
Radius/chamfer at the front of the valve pin shall not be removed. 2.Synventive recommends that the gate area geometry is 3.manufactured by grinding and not EDM with a surface quality of Ra0,4
Nozzle Tip Cutout Dimensions
Dimensions for reference only. Reference system drawing for complete dimensions prior to machining gate detail in mold.
H O T R U N N E R T E C H N O L O G Y
06E System Information
Illustrations simplified, schematically drawn and not to scale. All dimensions in mm.
CAT-10-0010_EN-REV10
© 2018 Synventive Molding Solutions. All rights reserved. Errors and omissions excepted.
Master Language is English For a specific application, please consult Synventive
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VTW - Nozzle tip cutout dimensions
At the area of the nozzle gate replaceable, hardened (52 +2/-1 HRC) 1.inserts are recommended by Synventive.
To avoid a deformation at the gate the space to move freely has to be checked at hot condition.
4.
Radius/chamfer at the front of the valve pin shall not be removed. 2.Synventive recommends that the gate area geometry is 3.manufactured by grinding and not EDM with a surface quality of Ra0,4
Ø1,2 H +0,020
Ø 0,01
-0,02# =
Ø20 Ø11,536
Ø9
(Ø3,38)
0
3 +0,10
0
4,75 5 +0,10
0
L ±0
,05
30°
120°
100°
R0,5
R max.0,2
R1
R1
X
A
30° +0,50°0°
1,8 0 -0
,05
#
Ra0,
4
+0,010 0
+2° 0°
7,44
A
X
+ 0,10 0
+ 0,10
0
Nozzle Tip Cutout Dimensions
Dimensions for reference only. Reference system drawing for complete dimensions prior to machining gate detail in mold.
H O T R U N N E R T E C H N O L O G Y
06E System Information
Illustrations simplified, schematically drawn and not to scale. All dimensions in mm.
CAT-10-0010_EN-REV10
© 2018 Synventive Molding Solutions. All rights reserved. Errors and omissions excepted.
Master Language is English For a specific application, please consult Synventive
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TTW - Nozzle tip cutout dimensions
At the area of the nozzle gate replaceable, hardened (52 +2/-1HRC) 1.inserts are recommended by Synventive.Synventive recommends that the gate area geometry is 2.manufactured by grinding and not EDM with a surface quality of Ra0,8
ØH R L1 D1 LR
0.8 1.65 0.81 2.33 1.98
1.2 1.53 0.53 2.17 1.62
1.6 1.5 0.31 2.12 1.37
-0,02# =
Ø20 + 0,10 0
Ø11,536
Ø4,46
Ø9
R0,5 +0,
10
0
80°
R max.0,2
30°
0 1,3 3 0
- 0,10
0- 0,05
4,75 5
+ 0,10 0
+2° 0°
+0,10 0
7,44
L ±0,0
5
120°
R1
R1
X
A
ØH
Ø3
90°
0 0,05 0
-0,02 L1
D1
R
L R
X
#
Ø 0,01 A
+0,010 0
Nozzle Tip Cutout Dimensions
Dimensions for reference only. Reference system drawing for complete dimensions prior to machining gate detail in mold.
H O T R U N N E R T E C H N O L O G Y
06E System Information
Illustrations simplified, schematically drawn and not to scale. All dimensions in mm.
CAT-10-0010_EN-REV10
© 2018 Synventive Molding Solutions. All rights reserved. Errors and omissions excepted.
Master Language is English For a specific application, please consult Synventive
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WI-VTW, WI-VSW, WI-TTW - Wear insert cutout dimensions
# =
+0,10 0
+0,010 0
+ 0.05
0
0- 0.05
±0.01
+1° 0°
±0,10
±0
.05
0,01 A
A A
A-A
+0,10 0
-0,02
Ø20
01,22,932
467,155
Ø12
Ø16
120°
0,5 x 45°
R0,3
120°
L
Ø6
F0 #
Ra 0
,8
A
7,25
R4R4
Wear Insert Cutout Dimensions
Dimensions for reference only. Reference system drawing for complete dimensions prior to machining gate detail in mold.
www.synventive.com
North AmericaSynventive Molding Solutions Inc.10 Centennial DrivePeabody, MA 01960, USATel.: +1 978 750 8065Fax: +1 978 646 3600E-Mail: [email protected]
EuropeSynventive Molding Solutions GmbHHeimrodstr. 1064625 Bensheim, GermanyTel.: +49 (0) 6251 / 9332-0Fax: +49 (0) 6251 / 9332-90E-Mail: [email protected]
AsiaSynventive Molding Solutions (Suzhou) Co.Ltd.12B Gang Tian Industrial SquareSuzhou Industrial Park, China 215021Tel.: +86 512 6283 8870Fax: +86 512 6283 8890E-Mail: [email protected]
CAT-10-0010_EN-REV10 2018 Jun 01© 2018 Synventive Molding Solutions DTP: KA