0668-230.11.02 - Maritimeexpert WebsiteJohn Crane-Lips . Marine Propulsion Systems . 6 . The...

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(Head Office) THRUSTER T21T6 MECHANICAL PART

1018

0668-230.11.02.2

0615-230.11.02.2 THRUSTER T2/T6 MECHANICAL PART

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John Crane-Lips Marine Propulsion Systems

INSTRUCTION MANUAL

TRANSVERSE'THRUSTER WITH

..... CONTROLLAB-LE~PITCH. PROPELLER,

PART I '" THRUSTER 'MECHANICAL PART . ,

.,1

LIPS ORDER No's :'B02155156 & B02180/81

.~ r. YARD : J~J.Sietas KG

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YARD N.B/:No's : 1176/77

The remote control system (if supplied by Lips) is described in a separate manual; part II .

In case of any requests for information on the subject of functioning or repair of the installation or the ordering of spare parts, please use the following address:

LIPS B.V. PROPELLER WORKS ., P.O. BOX 6 5150 BB DRUNEN THE NETHERLANDS E-MAIL: info@lips~propulsion.nl PHONE +3141(j)88115 TELEFAX: +31 416\379140

Please confirm every telephon~ communication by letter, or telefax. .

NORDNES 26-Sept-2013

(Head Office) THRUSTER T2/T6 MECHANICAL PART

1018

0668-230.11.02.2

rn LIPS SERVICE & AFTER SALES

tJ A worldwide service network, that assures you of reliable and efficient support for all your propulsion requirements.

We offer OEM services for:

- controllable pitch propellers - monoblock propellers - transverse thrusters - steerable thrusters - waterjets - control systems - seals and bearings

Our range of services includes:

- retrofits and upgrades on all types of propulsion and control systems.

- metallurgic repairs on all kinds of propellers and propeller blades.

- repairs by flying squad with portable tools. - propeller polishing. - monoblock propel/er pitch adjustment. - underwater services and survey of propulsion

equipment. - original LIPS spare parts service. - personnel training programs. - helpdesk

Central phone number +31 416388424 Central fax number +31 416379140 After office hours +31 416 388115

LIPS SERVICE: "AROUND THE WORLD, AROUND THE CLOCK"

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CONTENTS

1 1.1 1.2 1.3 1.4 1.5

2 2.1 2.2 2.3 2.4 2.5 2.6 2.6.1 2.6.2

2.6.3 2.6.4 2.6.5

3 3.1 3.2

4 4.1 4.2 4.3 4.4 4.5 4.6 4.6.1 4.6.2 4.6.3 4.7

5 5.1 5.2

5.2.1 5.2.2 5.2.3 5.2.4 5.2.5 5.3

6 6.1 6.2 6.3 6.4

General information . . . . . . . Technical data transverse thruster Technical data transverse thruster List of drawings . . . . . List of instruction- and information sheets Reference to parts

Technical description· General scope of supply Tunnel and general arrangement Propeller hub and blades Pod with right-angle gearing Oil supply unit and pitch feed back Hydraulic system ..... . General description and components Pitch actuation, control of flow and relief pressure ......... . Pressure monitoring and alarm Filter system . . . . . . . . . . . Static head, functional connections

Operating instructions Starting Stopping

Building the system into the ship Receipt and storage of the equipment Building-in instructions of the tunnel Mounting of the pod with hub into the tunnel Mounting of the blades ......... .

1 1 1 2 3 4

5 5 5 5 6 7 7 7

8 8 9

10

11 11 11

Mounting of the propeller drive motor . . . Mounting and flushing of the hydraulic system Mounting of the hydraulic. system

12 12 12 13 14 15 15 15 16 17 18

Flushing of the hydraulic piping Filling of the hydraulic system Recommended types of oil

Instructions for disassembly and assembly Introduction ....... .. . Instructions for disassembly

. . . . . . .' Dismantling of the blades Removal of the pod from the tunnel Dismantling of the propeller hub Dismantling of the propeller shaft Dismantling of the pinion shaft Instructions for assembly

Maintenance instructions Propeller . . . . . . Pod with right angle gearing Coupling ... Hydraulic system

19 19

19 19 19 20 20 21 21

22 22 22 22 23

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9 9.1 9.2 9.3


Spare parts

List of special tools

Fault finding suggestions and remedies Mechanical Hydraulics Pitch feed-back

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25 25 27 28

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1 General information

1.1 Technical data transverse thruster

Tunnel

Propeller

Blades

Hub

Pod

Hydraulic system

Propeller drive motor

inside diameter' (mm) , length (mm) wall thickness (mm)

diameter (mm) speed (min-!)

number of blades blade material mass one blade (kg)

type material mass without blades (kg)

type housing material gear ratio gear module

mass without prop. (kg)

pump capacity (dm3/min) operating pressure (bar) power (kW) pump speed (min-! ) supply voltage (V) frequency (Hz)

speed (min-! ) power (kW)

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CT175

1785 4500 20

1750 378

4 Cunial 94

4D460 Cunial 400

CT175 GS20Mn5 1755:378 8.17

2200

17.8 100 5 1800 450 60

1755 1000

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1.2 Technical data transverse thruster

Tunnel

Propeller

Blades

Hub

Pod

Hydraulic system

Propeller drive motor

inside diameter (mm) length (mm) wall thickness (mm)

diameter (mm) speed (min- I )

number of blades blade material mass one blade (kg)

type mat·erial mass without blades (kg)

type housing material gear ratio gear module

mass without prop. (kg)

pump capacity (dm3/min) operating pressure (bar) power (kW) pump speed (min-! ) supply voltage· (V) frequency (Hz)

speed (min-I )

power (kW)


CT200

2038 9000 20

2000 324

4 Cunial 188

4D550 Cunial 700

CT200 GS20Mn5 1170:324 9.69

2650

17.8 100 5 1800 450 60

1170 1500

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List of drawings

Drawing number Designation Fig. no.

W084827287 Al Arrangement of I transverse thruster CTl75

·W084827315AO .. Arrangement· of transverse thruster CT200 la

W084816166 AO Lubrication oil and hydraulic lb connections CTl75

W000311522 AO Lubrication oil and hydraulic lc connections CT200

WOOOOO3263 Al Assembly of the hub CTl75 2

W084813314 Al Assembly of the hub CT200 2a

W084820604 Al Propeller blade CT175 3

W084827170 Al Propeller blade CT200 3a

W084822361 AO Assembly of the pod CT175 4

W084825454 AO Assembly of the pod CT200 A4

W084828143 A2 Flexible coupling CTl75 6

W084823531 Al Arrangement feedback and pitch transmitting box 20

W084827308 A2 Hydraulic diagram 25

W084827333 A3 Connection diagram 25a

W084827331 Al Hydraulic power pack 26

W084825949 A2 Arrangement of handpump 32

3005523 A4 Standard coating 52 specification

The drawings contained in this manual as well as the drawings provided for information and assembling purposes, remain the property of LIPS B.V. They may not be copied or reproduced in any way, used by or shown to third parties without the written consent of LIPS B.V.

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1.4 List of instruction~ and information sheets

Instruction- and information sheets of following parts are supplied in this manual.

Name of component Page (part no.)

Information on Loctite products-' to be used on thrusters

2005099

Torque manual 2050443E

Gear wheels W008997042

Flexible coupling (type Falk 1140 T)

Flexible coupling (type BSD 925-110)

W002000932

W084819055

Hydraulic power pack

Hydraulic pump PI W006010280

Return filter RFl W006l21908

Return filter RF3 W006100l20

Pressure switch PRSl-2 W006832203

Flow regulating valve FRV W006757260

Directional valve 4WVEL W084809326

Relief valve PSV W006700l67

Level switch LLS1 W006831902

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1.5 Reference to parts

The following details must be quoted in all correspondence concerning parts for this installation, including orders for spare parts.

a. Order number of the installation b. Name 'of' the' part· c. Number of the figure (drawing) on which the part

appears with its item number d. Item number of the part

The figure numbers on the drawings are only used in this manual. A part is indicated (fig. no., item no.) .

Example

Dowel (2.21) means: fig.no. 2, item no. 21 .

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2 Technical description

2.1 General scope of supply

The equipment consists of the following components: - tunnel.

propeller with highly skewed, controllable and reversible pitch-blades.

5

gearpod with hollow propeller shaft, right angle gear, pinion shaft, oil distribution unit and mechanical feedback. propeller drive through (flexible) coupling(s) hydraulic power pack. remote control unit (described in part 2 of this manual) .

• 2.2 Tunnel and general arrangement (fig. 1)

2.3

•

The centre tunnel section made of rolled, mild steel is reinforced with rings and can be welded directly into the structural members of the ship. A seating for a vertical electric motor is provided. In way of the propeller, a wearing ring is provided to prevent local erosion of the tunnel. . On the input shaft, the coupling flange is mounted with a stepped shrink fit connection that easily can be . dismounted using standard hydraulic tools. The flexible elements of the coupling can be exchanged without dismounting the drive motor.

Propeller hub and blades (fig. 2,3)

The propeller blades are attached by means of blade bolts (2.17) to the blade carriers (2.19). O-ring seals (2.15) located under the blade feet prevent leakage of oil or ingress of water. A pin on each blade carrier fits in a sliding block (2.2) which can move in a slot of the cylinder yoke (2.20), thus transferring the actuating force of the yoke into a turning moment at the blade feet. Hydraulic oil for actuating the cylinder yoke is supplied through an oil distribution box at the end of the propeller shaft. The actual position of the cylinder yoke is linked mechanically to the pitch feedback unit. The stroke of the propeller is limited mechanically by the ring (2.105) and the piston end of the propeller shaft.

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6

The cylinder yoke is sealed with one special piston seal (2.21) (forward pitch actuating side) and one piston ring (2.69) to prevent oil leakage from the high to the low pressure side of the hub. The hub is lubricated with the same oil as the hydraulic actuating cylinders and the gear pod. A small amount of oil bleeds from the actuating cylinder to the low pressure side of the hub througho.the slot 6f the piston ring thus ensuring positive circulation. The hub body is attached to the shaft by means of bolts (2.48) and dowels (2.26). The low pressure oil inside the hub is connected with the oil in the pod through a bore in the propeller shaft flange that connects with the void between the protection plate and the propeller shaft flange .

Pod with right-angle gearing (fig. 4)

The right-angle gearing is of the, Klingelnberg CycloPalloid HPG type of quality grade 6 (DIN 3965) or better. The pinion wheel and shaft are one piece, the gear wheel is bolted to a gear wheel hub (4.241) that is coupled to the propeller shaft with a conical shrink fit connection. The pinion is supported at both sides by two spherical roller bearings (4.131 and 249) to absorb radial tooth loads and two spherical roller thrust bearings (4.377 and 382) at the coupling side to absorb axial tooth loads as well as any possible radial forces generated by the (flexible) coupling. The propeller shaft (4.350) is supported by a spherical roller bearing (4.232) at the free end and a combination of a tapered roller bearing (4.371) and a spherical roller thrust bearing (4.287) at the propeller side to absorb gear loads and the propeller forces and moments. The pinion shaft is sealed by a supported radial lip seal (4.55) of fluorocarbon running on a separate, hardened liner (4.58) .The propeller shaft is sealed by means of three supported radial lip seals (4.275) that run on a stainless steel liner (4.274), one is an oil seal, the other two are water seals. The thruster pod is filled with oil and is connected to a header tank or to a hydraulic power pack positioned at a level sufficiently higher than the pod, to provide head pressure to the oil in the gearpod in order to prevent water ingress in case of damaged propeller shaft seals.

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2.5 Oil supply unit and pitch feed back (fig. 4 and 20)

2.6

2.6.1

A stationary oil supply unit at the end of the propeller shaft takes care of the supply and distribution of the oil for the pitch actuation. The unit is supported by ball bearings. Because the same oil is used for the pitch actuation as well as for the lubrication of gears and bearings/ maintenance~free· non-wearing'clearance seals can be used to seal the high pressure oil.

The oil pipe in the propeller shaft is connected to the cylinder yoke in the propeller hub and translates when the pitch of the blades is changed. The axial movement of the oil pipe is transferred mechanically to a double linear potentiometer mounted on top of the pod . Furtheron/ a mechanical indication is foreseen.

Hydraulic system (fig. 25,26)

General description and components

The hydraulic power pack generates the hydraulic energy needed for pitch actuation. The tank/ with 100 ltr storage capacity/ is equipped with:

- E-motor - hydraulic gearpump - directional valve

variable relief valve - flow regulation valve - non return valve - non return valve - load sensing valve - pressure gauge - pressure switches - dip stick - level switch - return oil filter - leakage oil filter - air breather

25.EM1 25.P1 25.4WVEL 25.PSV 25.FRV 25.NRV1 25.NRV3 25.NRV4 25.PG1 25.PRS1/2 25.DS1 25.LLS1 25.RF1 25.RF3 25.AB1

26.105 26.125 26.335 26.320 26.330 26.310 26.305 26.325 26.350 26.340 26.230 26.235 26.245 26.220 26.225

The valves/ gauge and pressure switches are located at a manifold block (26.315) on the tank top. The hydraulic pressure from the pump ·feeds via the flow regulator valve (25.FRV) through the directional valve (4WVEL) and then connects with the hydraulic oil supply unit (25.0DU) on the free end of the propeller shaft.

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Pitch actuation, control of flow and relief pressure

When pitch is stationary, the pump capacity bleeds over the flow regulating valve (25.FRV) and the directional valve through the return oil filter into the power pack tank. When the pressure drop over the flow regulating valve (25.FRV) and the 4/3 way valve (25.4WVEL) is more than 5 bar (3 bar of 25.NRV4, 2 bar of the non-

. adjustable pressure·· relief valve in 25 .·PSV) '; this pressure relief valve opens and the remaining part of the flow returns to the tank. Without this system, the full flow would have to pass through the 4/3 way valve causing high energy losses.

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When pitch changing is required, the 4/3 way valve (25.4WVEL) is actuated. The pressure necessary to actuate the propeller blades will close non-return valve (25.NRV4). When for instance the actuating pressure is 70 bar, the flow towards the cylinder in the hub will be such that the pressure before (25.FRV) is 75 bar (70 bar plus 3 bar of 25.NRV4 and 2 bar of the non-adjustable pressure relief valve in 25.PSV). At that moment, the non-adjustable pressure relief valve of (25.PSV) opens and the remaining part of the flow returns to the tank. By adjusting the adjustment screw of (25.FRV), the flow resistance of (25.FRV) and consequently the pressure drop over (25.,FRV) will change. In this way, it is possible to adjust the pitch changing speed independent of the needed actuating pressure. , When the 4/3 way valve is actuated while the propeller pitch either is blocked by a foreign object or the cylinder yoke is at the mechanical limit of its stroke, the pressure increases until the relief pressure of the adjustable relief valve of (25.PSV) is exceeded. The relief pressure normally is set to 115 bar. The setting of this valve can only be checked and adjusted when the cylinder yoke of the hub is moved to the mechanical limit of its stroke. This can be done by actuating the directional valve manually by means of a pin or screwdriver. By screwing out the adjustment screw of the relief valve the relief pressure is decreased.

Pressure monitoring and alarm

The pressure switches (26.340) and the pressure gauge (26.350) are connected to the pressure line in the manif,old block. The pressure switches are adjusted to switch over when the pressure decreases below 5 bar. The first switch is connected to the starting circuit of the prime mover. It is not possible to start the prime mover when hydraulic pressure is not available. The second switch is used for the alarm circuit. When the pump and the piping system are in good condition and when the oil level in the tank is high enough, the

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pressure switches switch over just after starting the. pump unit.

Filter system

9

The return oil from the hub is passed through the return oil filter (26.245). This filter has a bypass valve and a small pressure gauge for clogging indication. If the filter cartridge-is cloggeCithe·gauge shows ,the- -red area. The hydraulic system has to be stopped to exchange the filter cartridge.

The leakage oil flow from the hub and the oil distribution unit coming from the pod-is passed through the leakage oil filter (26.220) situated in the special leakage oil compartment. This compartment can be removed from the tank for cleaning or inspection purposes. On the cover of the leakage oil compartment the air breather (26.225) is situated, when this filter is uncapped and the filter cartridge is removed the tank can be filled through the filter body. For cleaning and inspection purposes the complete pump unit together with the E-motor can be removed by dismantling the pump cover (26.140) after disengaging the pressure line. The hydraulic power pack is suitable for all recommended oil types (see Ch.4.7) at a minimal starting temperature of ooe and a maximum environmental temperature of 40°C, the normal operating temperature will be between 40°C and 60°C.

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Static head, functional connections

The oil pressure in the pod has to be kept at a higher level than the static water pressure in order to prevent water ingress in case of damaged shaft seals. For this reason the power pack tank should be placed at a height of approximately 1.2 X + 5 meters above the centre line propeller (X = distance centre line propeller to loaded waterline) ; :,' ' When the thruster is in service the leakage oil of the hub and the oil distribution unit is led from the pod to the power pack tank by the "ST" and "VT" line. See hydraulic diagram fig. 25 and "Lubrication oil and hydraulic connections", fig. la. The "VT" line is connected to the top of the pod and acts only as venting connection, the "ST" line is connected to the bottom of the pod.

In order to protect the pinion shaft seal for too high oil pressure loads, the calculated height (1.2 X + 5) should not exceed 15 mt. If it does please ask Lips engineering department for advise.

Oil tank(s) and piping must be kept frost free .

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Operating instructions

Starting

- Check oil level in tank(s) . - Switch on the remote control system. - Switch on the hydraulic system. -Make complete,pitch adjustment on all control

stations. - Check whether control handles and pitch indicators are

in zero position. - Start the propeller drive motor.

Stopping

- Set pitch to zero. - Stop propeller drive motor. - Switch off the hydraulic system. - Switch off the control system.

After switching off the control system, no special measures have to be taken. All valves can remain in the position they had during normal service .

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Building the system into the ship

Receipt and storage of the equipment


12

On receipt of the equipment it should be checked. If parts are missing or damaged during transport, this should be reported immediately. The equipment has to be stored in a dry place. The inner side· of the- -pod and hub has· been preserved at the factory by adding of 2% SHELL VSI 8235 to the oil during the spin test. For optimal preservation 10% of the oil contents of the installation with the VSI 8235 is left in the pod and hub (Lips works uses Shell Omala) . The preservation is only sufficient for 4 months, after this time the installation has to be filled with one of the recommended oil types according Ch.4.7. To prevent pressure building up in the pod caused by thermal expansion of the oil, a vertical stand pipe of approx. 2 mtr. height has ·to be connected to the "VT" line.

Building-in instructions of the tunnel

In general the installation is supplied with the gear pod and propeller mounted in the tunnel. For building the tunnel into the ship see arrgt. drawing of transverse thruster fig. 1 and following additional instructions.

- During transport operations it is possible that the tunnel is damaged and that deformation has occurred. Therefore, before mounting the tunnel into the ship, the clearance between the top of the blades and the wearing ring should be measured. The smallest clearance should be greater than the value given in the table below. If not, the yard should correct the clearances aiming at equal values all around the circumference.

Type CT/FT 125 150 175 200 225 250 275 300

min. clear. (mm) 3 5 8

In case the tunnel has been delivered in advance (without the pod and the propeller being mounted), the diameter of the tunnel in way of the wearing ring has to be measured at three positions (0°-180°, 60°-240° and 120°-300 0

). The three measured diameters have to be about equal. The minimum local

. -diameter has to be greater than the propeller . diameter (see fig. 1) increased with twice the minimum tip clearance (see table above). In case there are large differences between the three measured values and/or (one of) the local diameter(s) is/are smaller than the minimum value, the yard should correct the tunnel diameter.

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- Before welding take special care to protect the propeller blades and the hub against welding spatters.

- The transition between the propeller tunnel and the tunnel ends should be smooth. The best connecting weld is a V-weld, built up with electrodes between 4 and 5 mm in diameter and a low current. All welds must be formed in sections. The length of the welds made at one time should not exceed 400-500 mm .. After that , a-similar weldmust.be· made .onthe. opposite side. Cross-wise welding results in the smallest deformation of the tunnel. Built-up welds (large weld seams) must be built up radially.

- During welding, the clearance between blade and tunnel should be checked continuously. In case the tunnel has been delivered in advance (without the pod and the propeller being mounted) , the diameter of the tunnel in way of the wearing ring has to be measured at three positions (0°-180°, 60°-240° and 120°-300°) and checked from time to time. The three measured diameters have to be kept equal as much as possible.

- If necessary additional sacrificial anodes should be fitted in the tunnel prolongations.

- The under water part of the tunnel should have the same coating as the underwater part of the ship. Normally only the pod has a finished coating, the tunnel in- and outside only have a primer coating. If sand blasting or grit blasting is necessary the transitions between the propeller hub and blade feet, and between the propeller/hub and pod, must be carefully covered to prevent damaging of the oil seals.

- For coating specifications and instructions see fig. 52.

- If finishing of the ship after launching takes a long time, extra sacrificial anodes should be fitted for bridging this time. Special instructions and recommendations for longer times can be obtained from Lips on request.

Mounting of the pod with hub into the tunnel

- All mounting faces of gear pod and tunnel have to be absolutely clean.

- Smear the O-ring on top of the pod (4.2) with O-ring grease and mount O-ring in the groove.

- Apply liquid packing onto the mounting faces of gear pod and tunnel.

- Take special care not to damage the mounting faces while transporting the pod into the tunnel.

- Smear bolts (4.5) with "Molykote" or equivalent grease to avoid scoring.

- Mount gear pod to the tunnel flange; bolts loosely mounted.

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- Adjust centre lines of the gear pod to the centre lines of the tunnel and the motor support, by measuring clearance between hub and tunnel and aligning the pinion shaft to the motor support.

- Tighten the bolts on required torque (see fig. 4).

- Check mounting faces of gear pod and tunnel for clearance. Use feeler gauge 0.03 mm.

- Lock bolts with locking wire dia. 5 mm (4.2).

14

-Drill the holes' for the-spring dowels (1.36) -, in the tunnel these holes are already pre-drilled.

The pods of the thrusters of size eT 200 and above are also connected to the tunnel with struts (see fig. 1). For welding-in these struts following welding instructions should be followed .

- Clean welding spots in the tunnel thoroughly and mark them.

- For the first layer between the struts and the tunnel use "36 D FILARC" (Philips) electrodes or equivalent of 3.5 mm. For the second layer use the same electrodes with a diameter of 5 mm. The last layer is to build up with two strokes along each other with a "C 23 8" (Philips) electrode or equivalent of 4 mm.

- For the first layer between the struts and the pod use "36 D FlLARC" (Philips) electrodes or equivalent of 3.5 mm. For the second and final layer use the same electrodes with a diameter of 5 mm. -

- Welding current is to be kept as small as possible to prevent material stresses and deformations.

Mounting of the blades

- Clean the four blade foot a-rings and the four a-ring grooves in the hub body. After this smear the a-ring with gear oil and mount the a-rings in the hub body.

- Mount the propeller blades cross-wise. 8~quence to be followed: 1 - 3 - 2 - 4. (Blade numbers stamped on the blade feet) .

- Blade bolts to be greased before mounting with "Molykote" or equivalent grease to avoid scoring.

- Tighten the blade bolts with required torque (see fig. 2) .

-Tip clearance to be checked according table Ch. 4.2. - Check whether leakage occurs.

Connect 1.5 bar air pressure on VT-nipple on the sealing housing (4.23) on top of the pod. Check gear pod cover (4.23 and.4.385), bearing flange (4.185) and cap (4.146), blade bolts (2.17) and gap between blade foot, hub body and the area around the propeller shaft sealing with soap-suds.

- Blade bolts to be locked with locking-strips (2.16).

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4.5 Mounting of the propeller drive motor

4.6

4.6.1

Before mounting the propeller drive motor to the motor support the coupling half should be mounted to the motor shaft. When the coupling half is delivered premachined, the yard has to finish machine the bore according to the Lips drawing and/or the manual of the supplier of the motor .. For mounting of the motor a set edge is provided in the motor support. This set edge has enough clearance to adjust the centre line of the motor to the centre line of the coupling half on the pinion shaft. The maximum allowable misalignment of the coupling is given in the data sheet contained in this manual. However, in order to minimize the radial and axial forces on both the input shaft of the thruster and the drive shaft of the E-motor, the actual misalignment must be kept as small as possible!

Mounting and flushing of the hydraulic system

Mounting of the hydraulic system

Most of the hydraulic components are mounted on the hydraulic power pack. The units must be connected as shown on the hydraulic diagram (fig. 25) with the prescribed pipe diameters. The units to be linked will be supplied with pipe couplings suitable for these pipe diameters. A shut off valve for filling the installation "SOV8" must be installed as close as possible to the pod. If a handpump is installed SOV8 may be omitted. Pipes of the hydraulic system must be of classification society approved type. The leakage return line (ST) and the venting line (VT) have to be installed with an upward slope from the gearpod to the tank. All hydraulic pipes must be mounted in such a manner, that no stresses are transmitted to the sub-assemblies or components that they link. Moreover, they must be adequately supported in order to prevent vibration transmission. Elbows and manifolds must be provided with flanges to allow inspection and cleaning of the inside of the piping. Pipes, which have been heated for any reason (welding or making of bends) must subsequently be immersed in an acid solution (acid pickled) and afterwards thoroughly rinsed and oiled.

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Flushing of the hydraulic piping

Before operating the hydraulic system, all plplng must be flushed to ensure that the power pack operates with a clean system. A hydraulic system which is not clean can cause failure of the hydraulic pump and the valves of the power pack. The hydraulic components of the Lips delivery'are' already· cleaned at· the ·shop. 'When' installing the hydraulic piping always be sure to work with cleaned pipes and couplings to prevent incorporation of dirt as much as possible.

The piping connecting the hydraulic components must be dismounted and temporary piping must be installed to make several loops of the piping . .Flushing is done with a special flushing unit, the pump unit of the hydraulic power pack can not be used for flushing because the flow of this pump is much too small. In general the flow of the flushing pump should be enough to give a flushing velocity of at least 7 m/so When the prescribed pipe diameters are used (see fig.25) following flows are needed:

I TYPE OF PIPING I MIN. PUMP, FLOW I low pressure 430 dm3/min.

piping (ST,VT,RP)

high pressure 85 dnr/min. piping (C1/C2)

It is possible to flush with one of the recommended oils of the list (Ch. 4.7) but a special flushing fluid with lower viscosity is preferred. Always use ,clean oil. The flushing oil must be heated up to 60°C.

Minimum flushing duration per flushing loop is 2.5 hours. Each hour is to be interrupted by a 5 minute rest. If possible revert the direction of the flow a few times. Check filter(s) of the flushing unit regularly. If necessary, replace filter cartridge(s). The flushing has to be continued until filter(s} remain(s} clean. When the piping is flushed properly, drain all piping and blowout the remaining flushing fluid with dry air, remove the temporary piping and re-install all piping to its original place. '

.". . i) ,'1Group

CIobaI Sp0da/Ju4 EnginHrlng

4.6.3

•

•


Filling of the hydraulic system

- For recommended types of oil see Ch.4.7. Please be aware that the hydraulic system and the gearing can only be guaranteed if the right oil type is used. Please ask for a confirmation if an other type of oil will be used ..

-' Thesystem·'-is· filled· through with ·the-handpump .. - Always use clean oil (max pollution 19/14 acc. ISO

17

4406) and make sure that all material used for filling is cleaned before the filling takes place.

- The· safest way to check if the pod is filled up properly is to disconnect the "VT" line at the headertank or hydraulic power pack during filling and to see if oil is coming up in this line .

- For venting during filling loosen the pipe coupling at the sealing housing "VT" connection (see fig. la and 4) and the plug on top of the flange of the pod.

- Filling of gear pod must be done slowly, thus preventing pressure building up in the pod which might damage the shaft seals.

-When the pod is filled and vented, place the drain plug (2.44) from the hub cavity (plug between the propeller blade feet) in 12 o-clock position and screw it out to vent the hub. . . After filling, check the oil level of the tank(s) often, the gear pod vents slowly. . Venting is done automatically by the "VT" line at the top of the pod if this line has been installed with an upward slope from the gearpod to the tank.

Note : The filling up of the hydraulic system needs to be done while the ship is still on shore or in dry dock. This because the hub has to be vented if the installation has been drained completely.

e TIGroup

CIobo/ Spod4/1mI Eirglrrnnng

4.7

•

t.


18

Recommended types of oil

The following types of oil may be used in the thruster system. All listed lubricants have been teste.d by the "Forschungsstelle fur zahnrader und Getriebebau" The test gears do not exhibi.t scuffing during the FZG-test ·load~stage ~2. Documentation is available upon' request.

Oil Trade name Pour Viscosity in Visc. company point cSt index

°C 40 0 C 60 0 C

ARAL DEGOL BG 100 -24 100 40 100

BP ENERGOL GR-XP -24 100 40 100 100

CASTROL ALPHA SP 100 100 40 95

CHEVRON GEAR COMPOUND -21 100 40 99 EP 100

ELF EPONA Z 100 -21 100 40 98

REDUCTELF SP100 -21 108 42 98

ESSO/EXXON SPARTAN EP 100 -21 96 38 96

KUWAIT Q8 GOYA 100 -30 100 40 98

MOBIL MOB I LGEAR 627 -24 98 37 90

. SHELL OMALA 100 -21 100 39 100

TEXACO MEROPA 100 -27 100 40 94

TRIBOL 1100/100 -31 100 41 97

VICKERS HYDROX 8EP -21 105 41 87

Oil contents (dm3):

Type CT175 CT200 CT225 CT250CT275

Power pack tank Gearpod and hub Headertank

Total/unit

100 370 ~

550

100 450 ~

630

100 100 100 530 700 1000 ~ --1ill ~

710 880 i180

G) TICroup

GIobaI5p«Ja_ Engin_g

•

,


-' ---------~ ~~ ~ -

19

5 Instructions for disassembly and assembly

5.1 Introduction

In the following some special instructions are given for (dis) assembly. It should be noted that the gearing and the hub mechanism require' extreme care and precision. Therefore repairs should only be executed by experienced craftsmen. We advise you to ask for a Lips engineer of our technical service department to assist in major repairs and surveys.

5.2 Instructions for disassembly

5.2.1

5.2.2

Dismantling of the blades

- The pod and hub must be drained. It is not necessary to drain the headertank and/or the power pack when shut off valve "SOV9" is closed for this operation.

- Oil can be pumped out through the "ST" line (via filling valve or by loosening the "ST" line). It is also possible to force the oil out by giving air pressure on line VT. (Be careful not to use more than 1 bar air pressure!).

- If a handpump is installed the pod can be drained using this pump.

- Alternative: Drain the whole system through the drain plug (4.247) at the bottom side of the pod.

- Put a blade in 12 o'clock or 6 o'clock position and then lock the propeller.

- Remove the locking strips (2.16) from the blade bolts and remove the blade bolts, see list of special tools item 1.

- Lift the blade until the dowel is free. - Remove the blade from the hub. - It is advisable to renew the a-ring seal when

replacing the blade.

Removal of the pod from the tunnel

- Arrange sufficient hoisting facilities. - Remove the propeller blades (see Ch.S.1.1.) - The struts supporting the pod (if any) must be cut

out. - Remove the necessary elements from the (flexible)

coupling or remove the intermediate shaft. If . necessary, remove the propeller drive motor. Drain the system, disconnect the oil pipes and plug them. .

- Disconnect the feedback unit. - Loosen the bolts (4.5) and lower the unit onto a

supporting structure.

i) TIGroup Go".1 Spodo/kod EnginNJi.g

5.2.3

5.2.4


20

Dismantling of the propeller hUb

- Arrange sufficient hoisting facilities (see page 2 for weights) .

- Remove the pod cover (4.146). - Disengage the sliding block (4.166) and remove the

inner rings of the tapered roller bearings (4.163). - Dismount the protection plate (4.320) and the cover

(4,322-), 0"

- Rotate the protection plate until the hole of the cover is placed in line with a flange bolt (2.48).

- Remove the flange bolts. Pull the hub from the shaft. If the length of the oil pipes in the shaft is a problem regarding dismounting space, the oil pipe (4.169) can be uncoupled from the straight coupling piece (2.37) after the hub is pulled out over some distance.

Dismantling of the propeller shaft

- Arrange sufficient hoisting facilities. - Remove, the protection cover (4.263). - Remove pod cap (4.146). - Place the pod vertical with the hub downward or

arrange sufficient support under the propeller shaft in the pod housing (inspection cover (4.244) to be removed) .

- Disconnect couplings (4.177 and 94) and bends (4.98). - Remove sliding block (4.166) and tapered roller

bearings (4.163). - Remove the oil supply housing (4.176) together with

its bearings. - Remove the bearing bush (4.154). - Disengage the feed-back bracket by loosening the

fitted bolt (4.134). - Remove the feed-back brackets. - Remove the bearing flange (4.185), if possible remove

dowels (4.137) first. - Loosen the pipe couplings (4.28) and pull the oil

pipes (4.128) out. Pull of the bearing (4.232) and tne adjusting ring (4.233) .

- Pump off the crown wheel hub (4.241) and remove it together with the crown wheel.

- Remove the bolts (4.265). - Lift the pod from the propeller shaft.

e TIGroup,

CJoboI Spedv/isd EnginHJing

5.2.5


21

Dismantling of the pinion shaft

The pinion shaft can not be dismantled without removing the propeller shaft first. . - Remove the propeller shaft. - Loosen the bolts (4.13). - Use the threaded holes of the bolts (4.64) for pushing

off- the housing with -pinion··shaft. - . - Mount an eye-bolt into the shaftend and carefully take

out the shaft with housing and bearings.

5.3 Instructions for assembly

Assembly is carried out in reverse order as described in chapter 5.1. (see also Ch. 4.) During assembly special care must be taken for the following: - All parts have to be absolutely clean. - All parts have to be in perfect condition. - All bolts have to be tightened to the correct torque.

(See assembly drawings) . - Pay special attention not to damage the seals by

mounting the parts.

(i) TIGroup Glabtzl_~g

•

6


f ~ .. - __ " ___ _

- ~ -- - - -22

Maintenance instructions

Listed below are the normal maintenance tasks after the installation has been put into service. Lips transverse thrusters are designed to operate with a minimum of survey and maintenance. Most of below mentioned maintenance tasks are only possible when the ship is dry docked or trimmed. For normal operation only regular checking"of the driving parts for noise or-vibration and checking of the hydraulic and lubrication system is possible.

6.1 Propeller

- External check of blades, blade foot seals, hub, locks of blade bolts and all other external bolts. In general the blade surface should be professionally reconditioned each time during dry-docking, in or.der to achieve efficient operating conditions.

- Inspection of sacrificial anodes and replacement if necessary.

- Drain hub oil to check for water leakage into the hub. - Renewal of blade foot seals every 4 years. - In general all seals should be renewed each time after

disassembly.

6.2 Pod with right angle gearing

- Check the shaft seals for leakage. - Check coating for damages. - When the ship is dry-docked or trimmed the condition

of the gear wheels can be checked. Therefore the inspection cover (4.244) can be removed. The gears should be checked visually and by measuring the backlash. Information concerning the flank contact patterns and the maximum ~llowed backlash is provided in this manual.

- In general all seals should be renewed each time after disassembly.

6.3 Coupling

In general a Lips standard coupling is maintenance free except for an occasional check of the flexible elements for wear (see also the product information sheet of the coupling in this manual) .

fj) TIGroup

G/obaJ Sp«/f16ud Enginuring


~' --_._---

6.4 Hydraulic system

- Check all pipe and flange connections regularly. - Replace or clean filter cartridge(s) after the first

100 hours of operation, after each oil renewal and further when indicated on the clogging indicator of the filter(s) .

23

- Renewal of hydraulic oil and cleaning of tank(s) each one or two years depending on the number of operating hours. Meanwhile regular testing of oil samples.

- Test of valves and switch settings, each year. - Check the level in the oil tank(s} regularly.

fl) TIGroup

Glttbo/ Spcdof/sod Enginwing

7

8


Spare parts

In general only 3 extra filter cartridges for the hydraulic power pack are delivered as spare parts (two pieces to be used during commissioning of installation and one piece as spare).

When ordering spare parts,please mention:

- Lips order number of this installation - Name of the part - Number of the figure (drawing) on which the part

appears with its item number - Item number of the part

Receipt of spare parts

24

On receipt of the parts they should be checked. If parts are missing or damaged during transport, this should be reported immediately.

List of special tools

Item Description

1 Socket for blade bolts

Used for

(de) mounting blades

Quantity

1

G) TIGroup

ClfJbGI Spoda/Jud Ettgm..rlng

- • 9 Fault finding suggestions and remedies

9.1 Mechanical

FAULT CAUSE REMEDY

l. Unable to start drive motor a. Propeller blade(s} stuck a. Check propeller by diver, because of blocked input release propeller if shaft thruster possible

b. Internal damage gear box b. Repair

·2. Drive motor rotates, no a. Coupling drive motor shaft/ a. Repair/replace propeller rotation input shaft slipped/failed

b. Internal damage gearbox b. Repair

3. Propeller rotates, no a. Propeller pitch blocked in a. Check hydraulics (see thrust developed zero position "Hydraulics") , check remote

control (see instruction b. Tunnel blocked manual part 2)

b. ·Check tunnel by diver, clear tunnel

4. Sudden vibrations a. Propeller blade(s) damaged a. Check propeller by diver, replace/repair blade(s}

5. Overload drive motor a. OVerload control not a. Check remote control (see functioning instruction manual part 2)

b. Internal damage gearbox b. Repair c. Tunnel blocked c. Check tunnel by diver,

clear tunnel

25

-- • FAULT CAUSE REMEDY

6. No or very slow change of a. Remote control not a. Check remote control (see propeller pitch after pitch functioning instruction manual part 2) change command b. No hydraulic oil pressure / b. Check hydraulic power unit,

flow available see 11 c. Shut-off valve in wrong c. Check all shut-off valves

position in supply line d. Excessive internal leakage d. Repair/replace worn parts

in oil distribution box and/or propeller hub

e. Pressure safety valve set at e. Adjust setting level, max. a level too low to change level is 115 bar! propeller pitch

7. Oil leakage from input a. Worn seal a. Replace shaft

8 . Oil leakage from piping a. Loose connections a. Check and fasten connections

9. Oil leakage overboard a. Damaged or worn propeller a. Repair/replace shaft seal

b. Worn blade foot seal(s) b. Replace

~ Co. 5· 0 CD ::r ~ ::J .g (') c:

Dl 1ir

~~ o· ::J ::J .....

I~ !R CD <11 •

26 at ... {. ~ . :3 _.

<11 " ~'i en .. El)

- • 9.2 Hydraulics

FAULT CAUSE REMEDY

l. No hydraulic oil pressure a. E-motor not running a. Check voltage supply, available repair/replace E-motor

b. Pump rotates in wrong b. Interchange 2 of the 3 direction, wrongly connected wires of the E-motor electrically

c. Gear pump damaged c. Repair/replace d. Oil level too low d. Refill, check for system

. leakage

2. 4/3 way valve not a. Valve dirty a. Clean or replace functioning b. Solenoid defective b. Replace

c. No voltage on solenoid c. Check signal

3. Too high temperature of a. If oil cooler fitted: system (>65°C) aI. dirty cooler aI. Clean cooler system with

an approved cleaning agent a2. oil circulation a2. Vent the system, check for

through cooler too low air leaks b. Pump efficiency too low b. OVerhaul pump

(worn pump)

4. Oil filter alarm a. Oil filter element far too a. Replace filter element dirty

5. System becomes noisy a. Obstruction or leakage of a. Check and replace suction gradually because of the suction line tube if necessary cavitation of the pump b. Too high viscosity:

bI. Wrong type of oil bl. Change oil type b2. Too low temperature b2. Consider to install a

heating element in the :: power pack tank

27

• FAULT CAUSE REMEDY

6. System shows foam a. Air leakage a. Check/fasten connections in generation suction line

b. Wrong type of oil b. Change oil type

9.3 pitch feed-back

FAULT CAUSE REMEDY

1. No feedback or pitch a. Loose mechanical connection a. Fasten or repair loose indication "signal connection

b. Wire break command signal b. Repair wiring and/or feedback signal potentiometer

c. Worn command and/or feedback c. Replace potentiometer(s) potentiometer

Title: Arrangement transverse tunnel thruster

Type: CT175

List: 8021551519

Itemno. N a m e

001 Heavy type cyl. spring dowel

002 Hexagon screw

003 Flexible.coupling

004 Zinc. anode

Page: 1 of 1

Drawing:

Orderno: 802155

fig·nr.: 1

Art no.

M718500584

M713000576

W084828143

W008997023

Notes: - Item numbers IlOt listed have not been used in this instalL - The quantities an partnumbers shown on the parts list

are believed to be correct, the quantities shown on the drawing are jor illustration only.

END OF LIST

22-8-00

Quantity

2,0

2,0

1,0

16,0

25

ii 1r -

11

# //

Ji

'" g ..... ~ -,---

I I f-- r--'-g ._._. __ .U-._.

I I I I

'" d /OOx25

L....L. __

N ~

."

g

see/zip dt'tail E/ ff

( 11

J //

(2250)

B~

1116 750

256,5

=

r--'

~

/6 590 590 16

.-- c:::

.... ..... -

~[B' ~ Pitch feeribiKk unit

/A:«t- ~~ drawing W0IJi,823531 A I

--0,-,-,-,-, -

I

/~+Y ;1

4500

T -- / / c:::

2250

850 HODULFLEX TYPE 925-1/0

feedbiKk unit drawing W0IJi,823531 A I

11

11

. I =========~===========::=::1F==::==

11

SECTION A-A

lOOx25

~ ~

~ ~ r--tA

B

detill7 K

= 675 __ 8ase/i~._.~.===:t=-==:::::j Fr 13,5

SECTION B-a

~-t-l'1U1UH FLANGE

detail F

._._._ .. _---''-------'----'-------'-

Hark at 0°_90°_180°_210° eiKh side ttroel

DETAIL K

~~/0&~~ ~r:=::: ___ ._._._._. __ ._._.L /

DETAIL D

lOO

'" ~.

~

125

DETA{( F DEJJ..{( 4x 2x

2

Tume

Pod tMD

~ /6 {2x! NB.

{j

JJ SIETAS

1117

LIPS ordemo. 802180

DETA{l E CLASS G.L. YARD JJ SIETAS

N.8. 1176

LIPS order-no. 802155

CLASS

REMARKS,

I. FOR I10UNTlNG INSTRUrTlONS SEE INSTRUCTION MANUAL

2. CATHODIC PROTECTION REOUlRW USE FLAT TYPE OF ANODES; MlN. DISTANCE FROM PROlf.CTION RING TO ANODES 15 200 mm. _. FOR A PROTECTION PERIOD OF 5 YEARS, 192 kg 'OF ZINC SEE ORA WING W084827942

3. FOR HYORAULlC DIAGRAM SEE ORAWlNG W084821308 A2

4. FOR LAY OUT AND ITEM NUI18ERS OF PIPE CONNECTIONS, SEE LU8RICAfION OIL AND HYORAUI.IC CONNECTIONS ORA WING W084816166 AO

5. lJA7A OF PR//'1E MOVER· OUTPUT POWER /000 kW SPEED 1800 rpm

6. MASS (EXCLUDING E-MOTOR) APPR. 8600 kg MASS E-MOTOR .... kg

G.L.

1

'" N

Title: Arrangement transverse tunnel thruster

Type: CT200

List: 8021561519

Itemno. N a m e


002 Hexagon screw


004 Zinc. anode

005 Zinc. anode

Page: 1 of 1

Drawing:

Orderno: 802156

fig·nr.: 1a

Art. no.

M718500584

M713000576

W084828093

W008997023

W084828101

Notes: - Item numbers not listed have II0t beell used in this illstall. - The quantities all partllumbers shown 011 the parts list

are believed to be correct, the quantities shown 011 the drawing are for iIIustratioll ollly.

END OF LIST

22-8-00

Quantity

2,0

2,0

1,0

6,0

12,0

(

)

see/zie detail

\ \ \ \ \ \

==============1===== \ \ \ \ \ \ L

--- - -- ----------

• "10

p.c.d. 1080

6KJ

see/~ defai [.~~---jf-----j;t-\rk\,-l\~,-

Flex. ccqXi7g FALK 111.0 T10

-- jnhon box fiX' (:Mlrh fred ~k tTilwi1g W08I.823531 A'

" ... .L--_--we/d

9000

I I I I I I

6KJ

-======================1==============

11 11 !I !I

i~~~~~~~~~~~~*~~~~~~~~~~~1i !I !I !I 11 !I It 11 It 11 11 I! 11 11 11 11 11 11 It 11 11 11

I I I I I I I

-ir-------------ir-------------II------------------------- - -----------------

SECTION A A

.26 8X

see/Re detJi K

Pitch feerbadr lIJf ft'awing WOIJI,8235)1 A1

4500

~ n mo~ _f strud~ frPely iKCesstie, if is MJT ALLOWED to instal piping Jlld/or other rostzles tI frmt ! (both sides)

IOOx~

SECVON 8-8

I1iTk at 0o_9tP_'IJf)°_21O° &n SIde flln£1i

(/116

REHARKS ..

FOR HOWTIIIfj INSTRUCTIONS SEE /NSTRUCT/OII HAMJAL

2. CAlIIO(J[ Pfl()TECWN REOLlRE{]I USE FLAT TYPf OF ANaJES; ,.,N. OISTAM:E fRQH Pfl()TECTIOi'I RINIi TO ANOOES IS 200 mm. FOR A Pfl()TECTKlV PfRICiJ OF 5 YEARS. 332.4 kg OF lIM: SEE ORA WING W084827941

3. FOR HYfRALlX fJAGRAH SEE ORA W/NG W084827308 A2

4. FOR LAY OUT AIlJ IT EH IiUl'fJERS OF PIPE CINECTIONS, SEE LUBRICAT/OII OIL AND HYORAUI'x CONNECTIONS ORAWIIIfj WOOO311522 AO

5. OAl'! OF PRIHE mVfR OUTPUT POWER 1500 kW SPEW 1200 rpm

6. HASS IEXCLUOING E-HOTORJ 15500 kg WIll j) 51£1105

N.B. Nll

ll'S rrdemo. BD2fJf

[LASS lit mRO lJ SE~5

N.B. 1176

LI'5 rrdemo. 8112156

aASS G.l.

Page: 1 of 1 Title: Lub. oil and hydraulic connections

Type: eT Drawing: W084816166

List: B021551520 Orderno: B02155

fig·nr.: 1b

Itemno. N a m e Art. no.

001A Elbow fitting with progressive ring W00641 0046

002 Elbow fitting with progressive ring M710761134

003 Seamless precision tube M301035356

005 Support W084816461

006 Bulkhead.fitting.w.progressive ring W006350241

007 Straight male stud coupling W006350221

007 A Reducing socket nipple M710190305


009 T-fitting with progressive ring M710801134

010 Red.standpipe w.progressive ring W006370035

013 Bulkhead. fitting.w.progressive ring W006350241

014 Banjo fitting with progressive ring W006540028

015 Elbow fitting with progressive ring W00641 0009



017A Red.standpipe w.progressive ring M710714465

019 Support W084816462



021A Red.standpipe w.progressive ring M710714465


025 Plug W006574817

026 Plug W006552059 027A Red.standpipe w.progressive ring W006370036


047 Hexagon head screw plug M710380243

047A Sealing. ring.metal and rubber. bonded s M735000029

Notes: - Item numbers not listed have not been used in this install. - The quantities an partnumbers shown on the parts list

are believed to be correct, the quantities shown on the drawing are for illustration only.

END OFLIST

22-8-00

Quantity

1,0

1,0

3000,0

1,0

1,0

1,0

1,0

1,0

1,0

1,0

1,0

1,0

1,0

3000,0

1,0

1,0

1,0

1,0

1,0

1,0

1,0

2,0

2,0 1,0

200,0

1,0

1,0

,-------- Cl qh---.r1 i VTJ vu I

"

'BB , He {lm./UI

i ODU ; i L ________________ ._· ___ ~

"\

DETAIL [

-~

(

.'

Title: Lub. oil and hydrauliC connections

Type:

List: B021561520

Page:

Drawing:

Orderno:

1 of 1

W000311522

B02156

Itemno. N a m e

001A Elbow fitting with progressive ring

002 Elbow fitting with progressive ring

003 Seamless precision tube

005 Support

006 Bulkhead.fitting.w.progressive ring

007 Straight male stud coupling

007 A Reducing socket nipple


009 T -fitting with progressive ring

010 Red.standpipe w.progressive ring


014 Banjo fitting with progressive ring


016 Seamless precision tube


017A Red.standpipe w.progressive ring

019 Support




024 Bulkhead. fitting. w. progressive ring

025 Plug

026 Plug


028 Seamless preciSion tube

047 Hexagon head screw plug

047A Sealing. ring.metal and rubber. bonded s

fig.nr.: 1c

Art. no.

W00641 0046

M710761134

M301035356

W084816461

W006350241

W006350221

M710190305

M710761134

M710801134

W006370035

W006350241

W006540028

W00641 0009

M301035263

M710761226

M710714465

W084816462

W006540239

M710761226

M710714465

W006540239

W006574817

W006552059

W006370036

M301035272

M710380243

M735000029

Notes: - Item numbers not listed have not been used in this install. - The quantities all partnumbers shown Oil the parts list

are believed to be correct, the quantities shown on the drawing are for illustration ollly.

END OFLIST

22-8-00

Quantity

1,0

1,0

3000,0

1,0

1,0

1,0

1,0

1,0

1,0

1,0

1,0

1,0

1,0

3000,0

1,0

1,0

1,0

1,0

1,0

1,0

1,0

2,0

2,0

1,0

200,0

1,0

1,0

, J

2

( ,

8

3

4

125

A iR

I SEE DETAIL C~I~' ---~,..-t;\"'i\

225

TOP E -I1OTOR FOLWDATION

1J 42

12

11

~I ~I "'I <J

1

I 1

225

20

18

125

J Z

FEEDBACK UNIT

22

24

22

t 1

SECTION A-A DETAIL [

SECTION 8-8

1_'_'_'_' __ ° a~_. ___ l

I .. '" I IIC I I aJJ I L_._._._. ___ ._._._._._._._.--.l

-, ..... , J I JltJD4/XIQII71f11J/J6lIJOMJtJtIIlIDIIII:a1a:m1

C I

~, AI ftU IQ ~ oM .(2 J d '" .s 01 A

- ~ ~ . . ~ . . . . . . Lub.oil 8- Hr-connections Smo 8- Hy-aansluitingen

2OIJQ0412 er = .. WOO0311522

Title: Assembly of the hub

Type: 4D460/CT175

List: B021550101

Page:

Drawing:

Orderno:

1 of 1

W000003263

B02155

fig.nr.: 2

Itemno. Name Art. no. Quantity

002 Sliding block W004520332

015 O-ring for blade foot W007040116

016 Strip W006915360

017 Blade bolt W007130404

018 O-ring W007035094

019 Blade carrier W003400828

020 Moving cylinder yoke W00261 0635

021 Rod sealing W007088868

022 Dowel W007530516

025 Hub body W004220445

026 Dowel W007530517

037 Piece.coupling W006490171

040 Hex. socket head cap screw M712040278

042 Plate.clamping W005311606

044 Hexagon.socket.screw.plug W006564162

048 Flange bolt W007140144

050 Threaded plug W006570170

052 Seamless o-ring seal M730000225

069 Piston ring with clip W004065061

105 Stop ring W004730044

106 Hex.socket set screw with full dog point M712086168

Notes: - Item numbers IIot listed have not been used in this install. - The quantities an partnumbers showII on the parts list


END OF LIST

22-8-00

4,0

4,0

16,0

24,0

24,0

4,0

1,0

1,0

8,0

1,0

4,0

1,0

6,0

1,0

4,0

8,0

2,0

1,0

1,0

1,0

2,0

D

".

I

OOORSNEOE SECTION

• J

T1.6. , LNT JQ9lJF ([W IJ55& 56 X2Crf124 T2) B.H.B.E. ,M5Ji1 PS T 1.6. , LNT·JQ9lJF Il»i 11556: 56 X2CrlI24 T2) SHELlED IflAL ARC W£J.11Kj, AVBIlI PS

:B-B

I

I AANZICHT P VIEW P

J I

-----i-----

DE NAAF IS RECHTSDRAAIEND GETEKEND THE H1J8 HAS BEEN DRA WN FOR A RIGHTHANDED PROPELLER

11 48 POST. AR. /TEH NO.

AAMiAALIO£NT 8'0 S45 BWT EN fRAAlXiAT 0R0f)(j EN samI

RfQLfREO TORQ/£ EJaJ ANJ TllffAf1{Q£ fRY ANJ CLEAN

IN~ '00 5<: BWT. EN lRAAIXiAT 8EHAIlB.EN HET [(J>ASLfP EJaJ ANJ TllffAlHU TREATED WITH [fPASLP

I

'" .. ~-""--+------ -------

44 50

AAMfAALI1OI'/ENT RfQLfREO TORQL£

335'

fJ(R(Di I'£T £REVEL L(J(]( WITH PiKH

V()(R lET HONTERfN IIW lE 8fS[fERH(AP, lE Fl£NS EN lE (jj([EN 8EHAIlB.EN I'£T alE ( ItII,LVOLM S06-WD Of (j[L/.J(WAARlJ(j r •

BEFrRE flTTNi TIf FlAMI[OVfR, . TIf SHAFTFLAMiE ANJ Ha.ES HAlE TO BE TREATED WITH at.. ( WVOLlNE S06-WD fR EQUWENT J

ALLE POSTfIHo£RS W'£RKT I'£T. fJ(R(jfN I'£T LfxnTE !tR. 243

lTEH NO'S MARKED WITH • fflST BE LOCKED WITH LOCT/TE W .. 243

OOORSNEDE SECTION

AAMiAAJ./'OfNT RfQLfREO T(1?QL£

8CR6EN HET £REVEL L(J(]( WITH PIKH

: A - A

30~

I ,

AAIIfAAUO£NT ZIE WJEL RfQlJRfD TORQL£ SEE ME

30 ~

•

. . . . . - - - -SAMENSTELLlNG NAAF ASSEMBLY OF THE HUB

D.

Page: 1 of 1 Title: Assembly of the hub

Type: 4D550/CT200 Drawing: W084813314


fig.nr.: 2a

Itemno. Name Art. no.

002 Sliding block W004520336

015 O-ring for blade foot W084825608

016 Strip W006905382

017 Blade bolt W007130410

018 Seamless o-ring seal W007035114

019 Blade carrier W084813315

020 Moving cylinder yoke W00261 0648

021 Rod sealing W007088722

022 Dowel W007530489

025 Hub body W004220465

026 Dowel W007530524

037 Piece. coupling W006490175

040 Hex; socket head cap screw M712040278

042 Plate.clamping W005311606

044 Hexagon. socket. screw. plug W006564162

048 Flange bolt W007140147

050 Threaded plug W006570167

052 Seamless o-ring seal M730000225

069 Piston ring with clip W084813316

105D Stop ring W084820867

106 Hex.socket set screw with full dog point M712086168

Notes: - Item numbers not listed lrave not been used in this install. - The quantities an partnumbers shown 011 the parts list

are believed to be correct, the qualltities shown on the drawillg are for illustration only.

END OFLIST

22-8-00

Quantity

4,0

4,0

16,0

24,0

24,0

4,0

1,0

1,0

8,0

1,0

4,0

1,0

6,0

1,0

4,0

8,0

2,0

1,0

1,0

1,0

2,0

tl il' ) ,..-

I

{)()()R5NfOE

SECTION : B - B

I

I AANZlCHT P .vIEW P

------------+------------

I

-~-~,.l I

I I

I

DE NAAF IS RECHTSORAAIENO GETEKENO THE HUB HAS BEEN ORA WN FOR A RIGHTHANDED PROPELLER

17 48 POST. hR. IrEM NO.

AAIIf1AAL/'O£NT 1370 1100 ,. 8O.JT EN CRAAIXiAT {R(XXj EN SOWI

RfOI.lRfD '. TOOI£ 8aJ AIlJ TlfifA[JQE CRY ANJ CLEAN

Nf..tn ~60 D< 8O.JT EN CRAAaiAT BEHAtgLEN I'£T [(J'ASLIP 8aJ AIlJ TlfifA[JQE lRENfIJ WITH [(J'ASLI'

I I

<:> C'\I n..---. --,------- ------C'\I

44 50

AAMfAALI'/Of'£NT RfOUIRfD TOO(£

£J(R(jfN I'£T fREVEL LOCK WITH P/KH

30 f..tn

VOOIU£T. mNrERfN IIl.N a BESO£Rf1KAp, fE FLEN5 £N.Df GATEN BEHAtaLEN I'£T OLIE I IIl.LVOL/fIIE 5Q6-WD at GEL/.J(WAARU6 I

BEfCRE flTTINli Tf£ FLAMiECOVER. Tf£ SHAFTFLANGE AM) HaES H/!I/E TO BE TRfATW WITH (XL ( IIl.LVOLN 5Q6-WD IY? EOUWENT J

ALLE POSTMH£Rs· GEI'£RKTI'£T - EJ(R(jfN I'£T LlXTlTEhR. 243

IrEM !US f1ARKED WITH- f1UST BE LOCKW WiTH LOCT/TE MJ. 243

~

DOORSN£lJ£ SECTION

Mf#fAALI'/Of'£NT RfOURfD TOOLE

£J(R(jfN HET £REVEL LOCK WITH PttCH

: A - A

30 Nm MMfAALI'/Of'£NT Zl£ 7ABEL . RfOURfD TOOLE 5Ef TABLE

N.B.

[ps fRXRM).

[LASS

• !ADIUS

MAX. THICKNESS

CLEARANCE CURVE (NO RAKE)

CONSTRUCTION PITCH DISTRIBUTION

EXPANDED OUTU NE PROJECTED OUTLINE

RADIUS AT L.E. AND T.E. AT TIP ;. 70MM

R/R

B1S.0 IS.2 _<0 _.--------- _ -4-- t--- .. - 542.9 -~ 1.00

::::: --==- --_-==--=~'-':-:"-:-:"----. -~-=======~~-----------~- -.-~ - ==--=-------- -=-~--------~t.::t---· --I+---=--=--~7~~--~--. --~ --::~~,---=-_-=~~~ - ---------.~ - .. ----------¥'----1 - - -

18.3 0.85

20.1 ---- --- loO ----010- --~K~ -~ .~::, -=----:~~~:;. - ---__ _ _SQ4,6_ -"'" 3IS.2_._ ,. __ _ fO

\ - - ._- -612.5 2S.8 -""'''-''--------=''------ - .. - - - -- --..Q.:70

..El 35.3

437.S 48.7

350.0 62.8

306.2 68·9

262.5 73.8

230.0 I 77 .1

:

i

0

0

I 0

0

0

i ; 0

.....-, ; , I

,- I

I I I

I

I

414.4 299.8

~ ~ 32<-8 260.1 JJ El ~" I Ij ~"'" 239.1 207.3 / /

o

'" .,

~ '" 197.2 178.0 / /

TRAILING EDGE """1Z-!::V====I==='i=i:'::J'.:v LEADING EDGE I

I- - - -

~ --------I -~r---- /1

\::' I

~ ~---~3~J~S.~0~·-----~

6071.0 ~-------~11~-------

FOR BLADEFLANGE DETAILS SEE DWG .• W005905622

r-90

DETAIL BLADE ROOT FILLETS (NOT TO. SCALE)

DETAIL ANTI SINGING EDGE AT T.E. FROM 0.5R TO TIP. FULL AT 0.55R

(NOT TO SCALE)

0.60

0.50

0.40

0.3S

0.30

0.26

INNER DI AM NOZZLE 1785 '~:g

PROPELLER RADIUS 875 _g:~

15 2 I.R

R-S.l lA ~ ·9~ I

\

.95R

DETAIL BLADE TIP (SCALE 2.50.1)

BLADE SECTIONS

============~3======~==i~===,.DO.95R 257 DJ - ----- n.90R

217.8 0.8

147.8

94.7

o .

57.3

--..... O.SOR

32.4 -- I IS.9 J -------4:..Q......

PROPELLER DATA

OIAMETER

HUB DI AMETER

HUBTYPE

NUMBER OF BLADES.

DIRECTION OF ROTATION

EXPANDED BLADE AREA RATIO

SKEWANGLE

MASS OF ONE BLADE

MASS MOM. OF INERTIA PROP. IN AIR

E VALUE O.J5R

E VALUE 0.6"

CN 0.35

CS 0.35

.., ...

--.........,. O.40R --

~.30R /

t--

1750 MM

460 MM

4D460

4

RIGHT-HANDED

0.703

19.5 DEGR

96 KG

112 KGM'

1.000

1.000

0.0983

0.7862

BLADE FINISHING TOLERANCES IN ACCORDANCE WITH ISO CLASS II LON61TUDINAL TOl.t""NtE(~I"$E) (L~<'~ S

MATERIAL SPECIFICATION AND MECH~NICAL PROPERTIES MATERIALI CUNIAl

TENSILE STRENGTH

~ T~~ SDETS;EGNA8SSHOOLW:T~HpRTOHpIE~TDTRAO~I NG

• -LIPS PROPELLER WORKSIT MAT MOT BE COPIED OR REPRODUCED· IT MAY NOT BE EXECUTED BY.USED FOR OR SHOWN TO THIRD PARTIES WITHOUT THE wRllTEN CONSENT Of THE OWKER.

HYDRODYNAMIC DESIGN DEPARTMENT

C.P.PROPELlER FOR TUNNEL THR.USTER

....... L I PS THRUSTERS CT175V2

"" ....

OR

.70R

• OR

1 /S. 0 LIPS PROPELLER WORKS

DRUNEN.THE NETHERLAND W084820604 Al

i I I

I f I !.

I I, I I

I I I I

MRX. RRDlUS THICKNESS

1000.0 16.8 976.0 17.Z 950.0 17.7

900.0 IB.7

850.0 20.0

800.0 21.8

- .,

'. 700.0 27.5

600.0 37.0

500.0 61.1

400.0 69.0

360.0 78.2

900.0 84.0 276.0 85.0

~

~

/

f-- -

CLERRRNCE CURVE (NO RAKE)

~'-"

I

r r ........

I

- -

~ ,

402.0 V, 72d.o

I

CONSTRUCT I ON PITCH DISTRIBUTION

0 0 0

0

0

0

-' .-

0

0

0

0

0

0 0

0

-l~ -

"

620.5

./" 681.7

L 711.~

( ~.2 \ / 702.6

\ L 667.5

-

EXPANDED OUTLINE PROJECTED OUTLINE

IRADIUS AT l.E. AND T.E.I RT TIP = 80

.69.5

=-, .a.1 12S~

225.~ 288.6 ~~

329.7 \'\ ;:t- -- -. . - \\ "_." ".-". ".,

SlS.6 360.3

~ 474.0 343.0 V

~ ~ 371.4 297.0 fl ID

~ ~ // ~ 271.9 I 235.5

~

"'" 222.6 201.6 1/

~"'" 173.5 166.6 // "" "-

TRRIlING EDGE ~ 'Y LERDI NG EDGE

ID

~

~ ~'

~, /,

,

I FOR 8LRDEFLANGE DETRILS SEE DWG. , W084813279

3.T

DETRIL BLADE ROOT FILLETS (NDT TO SCALE)

I

DETRIL ANTI SINGING EDGE RT T.E. FROM 0.5R TO TIP • FULL RT 0.55R

(NOT TO SCALE)

R/R

1.00 O. 976 0.95

0.90

0.86

0.80

...- ...

0.70

0.60

0.60

0.40

0.35

0.30 o.

INNER DIRM NOZZLE 203B1:8

PROPELLER RRDlUS !Ooo.?:8

168 I.R

R.s.7 lA ~ 10.1

.95R

DETRIL BLADE TIP (SCALE2.DD,!)

-- . -

8LRDE SECTI ONS

249.Q

168.9

lOO.

-66.6

~

37.2

~ '--. I

18.2

~ '---

3~

PROPELLER DRTA

DIAMETER

HUBDlAMETER

HUBTYPE

NUMBER OF BLADES

DIRECTION OF ROTATION

EXPANDED BLADE AREA RATIO

SKEWANGLE

MASS OF ONE BLADE 'aJUAAU ......... ,

MASS MOM. OF INERTIA. PROP. IN AIR

CLASSIFICATION

. n.~

--........n.4OR ~

~n.3(R ~

I--

2000 MM

550 MM

40550

4

RIGHT-HANDED

0.698

19.5 OEGR

138 KG

"" 2DB KGM'

NONE

BLADE FINISHING TOLERANCES .IN ACCORDANCE WITH ISO CLASS 11

LONGI rUOINAL TOLf/lANU (Rllf<,e:) ,.TH ell/ss S " ",'

- MATERIAL SPECIFICATIoN .eND MECHANICAL PROPERTIES Ml'ERIFl... Cl»41Fl.. 'h .:o;\"

TENSILE STRENGTH

"IN. 660 NIItt'

n.

n

n .

n.6OR

~ n£ <ESION _ ON THIS ORAIlNO C . P . PROPELLER FOR ~ _Llsp~p~L~R~S_ TUNNEL THRUSTER

i IITr':::T ~ =: ~ a. .... LI PS THRUSTERS OR _ TO THIRD PMTIES WITHruT CT200/4D550 ll£ WRl TTEN CCII6ENT (F Tt£ BI£R.

51--------:-:---:-j ...... 'R ONo ~

I HYDRODYNAMIC DESIGN

DEPARTMENT 1/5.0 I-+++::-t-----~----_i........, E. VAN R.ALl-f E>O()i~6N

~ L I PS PROPELLER WORKS .... DD

.nFt"".... BID

j DRUNEN. THE NETHERLAND W084827170 R 1 _____ . _____ . ___________ .LL..Ll~ ________ _'__ _____ ____" __ __'__ __ ~

Title: Assembly of the pod Page: 1 of 5

Type: CT175 Drawing: W084822361


fig·nr.: 4

Itemno. Name Artno. Quantity

001H Gear set for pod W001959079 1,0

002 Seamless o-ring seal W007031 000 1,0

004 Locking.wire W007550008 2,0

005 Hexagon bolt M713005588 20,0

007 Suction line W006300902 1,0

008 Straight male stud coupling W006350242 1,0

011 Copper sealing ring M731000323 1,0

013 Hex. socket head cap screw M712045340 8,0

014 Plain washer W007375027 8,0

016 Locking nut T003003114 1,0

017 Compression spring W004010025 16,0

019 Adjusting.ring W084822447 1,0

020 V-ring M730030031 1,0

022 Heavy type cyl. spring dowel M718500379 1,0

023 Housing for sealing W084819394 1,0

028 Straight male stud coupling W006350243 2,0

030 Plate.adjusting W084822244 1,0

031 Copper sealing ring M731 000290 2,0

032 Rod W084822241 1,0

033 Hex. socket head cap screw W084822247 2,0 035 Cup seal T002014224 1,0 037 Dirt wiper seal W084822209 1,0

047 Seamless o-ring seal M730000221 1,0 049 Guiding bush W084822240 1,0 050 Bearing bush T001058027 2,0 052 O-ring W007023700 2,0 053 Plug. air release W084819148 1,0 054 Sealing. ring.metal and rubber. bonded s M735000022 1,0 055 Oil seal W007065188 1,0 056 Supporting ring W004700309 1,0 058 Liner W005820275 1,0 059 Seamless o-ring seal M730000239 1,0 064 Hex. socket head cap screw M712045336 3,0 065 Adjusting. ring W004787028 1,0 067 Hexagon screw M713000580 2,0

068 Dubo retaining ring M716600039 2,0

080 Bearing bush T003003050 1,0 088 Self locking hex.nut with nylon insert M714050036 1,0

"3 ... ':tJ.'C;I1i.W.'$_'fi.?t~J:'r/;::Wf.%t~,¥~'j.'J~~:t-~:'~~~~":::'.'::':~~":"'.'.J: ,.',~ ",·","~'.:.·t." •. ';'::!:::0~.··:·':,:'<~':::.:;:·::;7.;';,~:.:-;:;i,'.\i-::r::::.P,"'.fo?'{:'~:.ff1$,~~Z;~v%'i"G".;;;:rt:-w.a.uJtvzwzx ~w;.~,(~';'::;:*::'.::;::;::::m:.;mwf.%':.(~:~~.:f.~~*"

22-8-00

Title: Assembly of the pod Page: 2of5



fig·nr.: 4

Itemno. Name Art no. Quantity

089 Plain washer M716000036 1,0

092 Pipe clamp T003000918 4,0

094 Elbow fitting with progressive ring M710761224 2,0

095 Support W006905724 2,0


098 Oil supply pipe WOO0513101 2,0

100 ' Pod W002150198 1,0

121 Fork T001016301 1,0


124 Rod end bearing T002008623 2,0

125 Hexagon nut M714040033 2,0

127 Connection rod W084812754 1,0


130 Retaining ring for shaft W084811959 1,0

131 Spherical. roller. bearing. double. row W00621 0953 1,0

134 Hexagon socket head shoulder screw W007352500 1,0

136 Self locking hex. nut with nylon insert M714050031 1,0

137 Hardened cyl. pin W007580261 3,0

139 Hexagon socket pipe plug W084812863 3,0

143 Hexagon screw M713001476 1,0


146 Cap W084816670 1,0

148 Support W084812721 1,0 149 Feed-back. lever W084812720 1,0 151 O-ring W007001252 1,0 152 Radial deep groove ball bearing W006200158 1,0 154 Bearing bush W004501018 1,0 155 Locking nut W007250541 1,0 158 Hexagon socket pipe plug W006575035 1,0 161 Plain washer W084820926 4,0 163 Tapered roller bearing W006230008 2,0 164 Distance bush W004800054 1,0 166 Sliding block W084812719 1,0 167 Support W006905723 2,0 169 Oil supply pipe W084808928 1,0 170 Bearing bush T001077244 1,0 171 Guiding rod W084823554 1,0 172 Stud T003004775 2,0

!:mW:~.if-~X;iii4,~-:-~,%<:%=:*>~1Y.&''''f.4"l'l.<:'~;~'im~,~\:,,::,~'r?<:<~.r.~:v~; ... ,;:,~',~·r:-~ -.~, ,·;.~~ .. ·,::t'.:'M""'~~~.,{;<:',;:'~.::;;,,,;:_3~'~'''Mk:M:&.inm,'~~ ~~ ~

22-8-00

Title: Assembly of the pod

Type: CT175

List: B021551712

Itemno. Name

173 Hexagon nut

174 Retaining ring for shaft

175 Radial deep groove ball bearing

176 Oil distribution housing


178 Reducing socket nipple

181 Seamless o-ring seal

182 Locking.wire

184 Hexagon bolt

185 Bearing flange

187 Hexagon bolt

196 Self locking hex. nut with nylon insert

197 Feed-back rod

199 End rod.wt.bearing slide self-align.+int

200 Plain washer

202 Self locking hex.nut with nylon insert

203 Plain washer

205 Hexagon socket head shoulder screw

206 Plain washer

208 Self locking hex.nut with nylon insert


232 Spherical. roller. bearing.double. row

233 Ring

234 Hex. socket head cap screw


239 Plain washer

241 Gear wheel hub

242 Hexagon screw

244 Inspection cover


248 Sealing. ring. metal and rubber. bonded s

249 Spherical. roller. bearing. double. row

251 Plate.adjusting


253 q-ring


255 Hexagon screw

256 Pipe clamp

22-8-00

Page: 30f5

Drawing: W084822361

Orderno: B02155

fig·nr.: 4

Artno. Quantity

M714040033 4,0

M718700390 1,0

W006200159 1,0

W004290354 1,0

M710712224 2,0

M710190191 2,0

W007030600 1,0

W007550008 1,3

W007110166 20,0

W084823549 1,0

W007110166 10,0

M714050041 2,0

W003850367 1,0

M706010022 4,0

M716000033 4,0

M714050033 2,0

M716001033 2,0

.W007350038 2,0

M716000031 2,0

M714050031 2,0

W007031 001 1,0

W00621 0945 1,0

W004782088 1,0

M712040330 12,0

W007281 067 16,0

W007375029 16,0

W006466168 1,0

M713001428 8,0

W004340827 1,0

W006564110 1,0

M735000530 1,0

W00621 0944 1,0

W00531 0985 1,0

WOO7281108 3,0

W007001022 1,0

W084822705 3,0

M713001420 2,0

W0051 02809 2,0


Type: CT175

List: B021551712

Itemno. N a m e

257 Suction line

259 Support

260 Bearing housing


265 Hexagon bolt



269N Lantern ring with 2 supporting lips

270N Supporting ring

274N Liner

275N Oil seal

277 O-ring

278 Adjusting. ring

280 Bush.reducing

281 Compression spring

283 Hex.socket set screw with full dog point

284 Locking nut

286 Distance bush

287 Spherical roller thrust bearing

320 Protection plate

322 Cover


325 Cord ring with vulcanized joint 326 Bush. protecting

328 Dubo retaining ring


340 Rope guard

341 Hexagon screw

350 Propeller shaft

354 Retaining ring for bores



358 Housing for sealing

359 Hexagon screw


367 O-ring

368 Adjusting.ring

370 Distance. ring

22-8-00

Page:

Drawing:

Orderno:

4of5

W084822361

B02155

fig.nr.: 4

Art. no.

W006300901

W006905741

W084822830

M730000456

M713006486

W084811703

W084813877

W004781 029

W004700065

W084812640

W007065008

W007023800

W004787030

W004891535

T002004954

M712086118

T003003132

W004800101

M701661053

W084812709

W084812708

M730000226

W007058070

W084812716

M716601033

M712041331

W006905746

M713001480

W001001053

M718701480

M712041328

M716601033

W084812609

M713001476

M716600033

W007000115

W004787031

W084812939

Quantity

1,0

2,0

1,0

1,0

12,0

1,0

12,0

1,0

1,0

1,0

3,0

1,0

1,0

1,0

3,0

1,0

1,0

1,0

1,0

1,0

1,0

1,0

2,0

1,0

13,0

13,0

6,0

6,0

1,0

1,0

3,0

3,0

1,0

3,0

3,0

1,0

1,0

1,0

Page: 5 of 5 Title: Assembly of the pod


List: 8021551712 Orderno: 802155

fig.nr.: 4


371 Tapered roller bearing W006230060

374 Equal bend M710209528

376 Hardened cyl. pin T002008829

377 Spherical roller thrust bearing W006260065


380 Compression spring T003000678


383 Distance bush W004800099

385 8earing housing W004260104

Notes: - Item numbers not listed Irave not been used in tlris instalL - Tire quantities an partnumbers slrown Oil tire parts list

are believed to be correct, tire quantities sir own on tire drawillg are for illustration ollly.

END OF LIST

22-8-00

Quantity

1,0

1,0

1,0

1,0

6,0

6,0

1,0

1,0

1,0

(

LAIBIBUS voa/ZEJI 1Nl laYKOTE m TOO2OII.693) 50

(

DETAIL .A

LASSEN /'£T MSIIO PS wtlD Mm AvlSDI PS

...--/"'/

VWI 008RfI(fICE PLI'/((J'ffiNilN EII!(F Pf.lfHN lE: TEKfNHJ 'rPST J]WAllS5Dfl(H'

SEE UiAWUi 'Af¥lGT. TRANSVERSE TlRJSTER'

\ )

/ /

I,


Type: CT200-4D550

List: B021561712

Itemno. Name

001M Gear set for pod

002 Cord ring with vulcanized joint

004 Locking.wire

005 Hexagon bolt

007 Suction line


011 Copper sealing ring


016 Locking nut

017 Compression spring

019 Adjusting.ring

020 V-ring


023 Housing for sealing




030 Plate.adjusting

031 Copper sealing ring

032 Rod


035 Cup seal

037 Dirt wiper seal


049 Guiding bush

050 Bearing bush

052 O-ring

053 Plug.air release

054 Sealing. ring.metal and rubber. bonded s

055 Oil seal

056 Supporting ring

058 Liner



065 Adjusting. ring

067 Hexagon screw


080 Bearing bush

22-8-00

Page: 1 of 5

Drawing: W084825454

Orderno: B02156

fig·nr.: 4a

Art no. Quantity

W08481 0936 1,0

W007000248 1,0

W007550008 2,2

M713005588 20,0

W006300899 1,0

W006350242 1,0

M731 000323 1,0

M712045390 8,0

T003003130 1,0

T003000678 12,0

W084822449 1,0

M730030034 1,0

M718500379 1,0

W004285038 1,0

M712040380 2,0

M716601036 2,0

W006350243 2,0

W084822244 1,0

M731 000290 2,0

W084822241 1,0

W084822247 2,0

T002014224 1,0

W084822209 1,0

M730000221 1,0

W084822240 1,0

T001058027 2,0

M730000451 2,0

W084819148 1,0

M735000022 1,0

W007065190 1,0

W004700306 1,0

W005820274 1,0

M730000245 1,0

M712045386 4,0

W004787020 1,0

M713000632 2,0

M716600041 2,0

T003003050 1,0


Type: CT200-4D550 Drawing: W084825454


fig·nr.: 4a


088 Self locking hex.nut with nylon insert M714050036 1,0

089 Plain washer M716000036 1,0

092 Pipe clamp T003000918 4,0

094 Elbow fitting with progressive ring M710761224 2,0

095 Support W006905724 2,0



100 Pod W084822807 1,0

121 Fork T001016301 1,0


124 Rod end bearing T002008623 2,0

125 Hexagon nut M714040033 2,0

127 Connection rod W003890021 1,0

128 Oil supply pipe W084822594 2,0

130 Retaining ring for shaft W084811943 1,0

131 Spherical. roller. bearing.double. row W00621 0941 1,0



137 Hardened cyl. pin W084811039 3,0




146 Cap W004450736 1,0

148 Support W006905726 1,0

149 Feed-back.lever W003724008 1,0

151 O-ring W007001252 1,0

152 Radial deep groove ball bearing W006200158 1,0

154 Bearing bush W084811051 1,0

155 Locking nut W007250541 1,0


161 Plain washer W084820926 4,0

163 Tapered roller bearing W006230008 2,0

164 Distance bush W004800054 1,0

166 Sliding block W004520301 1,0

167 Support W006905723 2,0


170 Bearing bush T001077244 1,0

171 Guiding rod W084823543 1,0

::' .~;".~«;-*~ .. )I/>J~"';/.7r>'";:/.':YM~JWmt~.iW;;~!Z<:l'-<;2~-,w;:&,4;~:Z:£~_"~"'Eo/.j;,m:::'~~:.E:W,f:il:.r~~~~

( 22-8-00

Title: Assembly of the pod Page: 30f5



fig·nr.: 4a


172 Stud T003004252 2,0

173 Hexagon nut M714040033 4,0

174 Retaining ring for shaft M718700390 1,0

175 Radial deep groove ball bearing W006200159 1,0

176 Oil distribution housing W004290354 1,0

177 Straight male stud coupling M710712224 2,0

178 Reducing socket nipple M710190191 2,0

181 Cord ring with vulcanized joint W007000297 1,0

182 Locking.wire W007550008 1,5

184 Hexagon bolt W007110179 20,0

185 Bearing flange W084823550 1,0

187 Hexagon bolt W007110143 10,0


197 Feed-back rod W003850367 1,0

199 End rod.wt.bearing slide self-align.+int M706010022 4,0

200 Plain washer M716000033 4,0

202 Self locking hex.nut with nylon insert M714050033 2,0

203 Plain washer M716001033 2,0


206 Plain washer M716000031 2,0



232 Spherical. roller. bearing. double. row W00621 0955 1,0

233 Ring W084811068 1,0



239 Plain washer W007375031 16,0

241 Gear wheel hub WOO6466166 1,0


244 I nspection cover W004340827 1,0

247 Hexagon head screw plug W006564110 1,0

248 Sealing. ring.metal and rubber. bonded s M735000530 1,0

249 Spherical. roller. bearing.double. row W084811067 1,0

251 Plate.adjusting W084811075 1,0

252 Hex. socket head cap screw WOO7281108 3,0

253 O-ring W007001022 1,0

254 Hexagon head screw plug W084822705 4,0


t;i;~~\'.~z;trn,~D.:".::C~:':~;::.(";f.:t::4".",,n7%nc,r.:'.77 ... 7:"':l,,~'P:'h ~, . .-".0~7;S':'::"· '",:" "f>" ~:·:<O:;:'~~<'~fi~~r:,~,'l-'<':::":$!.Z':;"I.7.:ffi:m~ffi~-ifu-m.:m%:w.~M'~~:rnm:'i.~F7'WlWH mm- m •. rr:r,;"'%:W:W;~~~m

22-8-00




fig·nr.: 4a

Itemno. Name Art.no. Quantity

256 Pipe clamp W0051 02809 2,0

257 Suction line W006300898 1,0

259 Support W006905741 2,0

260 Bearing housing W084822825 1,0

262 O-ring M730000460 1,0

265 Hexagon bolt W007110143 10,0

266 Seamless o-ring seal W007031015 1,0

268 Hexagon bolt M713006486 16,0

269N Lantem ring with 2 supporting lips W084811078 1,0

270N Supporting ring W084811080 1,0

274N Liner W084811081 1,0

275N Oil seal W007065072 3,0

277 O-ring W007000012 1,0


280 Bush.reducing W084811069 1,0

281 Compression spring T002004954 4,0

283 Hex.socket set screw with full dog point M712086118 1,0

284 Locking nut T003003134 1,0

286 Distance bush W004800098 1,0

287 Spherical roller thrust bearing W006260040 1,0

320 Protection plate W084819653 1,0

322 Cover W084813422 1,0

323 O-ring W007001410 1,0


326 Bush.protecting W084817194 1,0



340 Rope guard W006905746 6,0


350 Propeller shaft W084819652 1,0

354 Retaining ring for bores M718701486 1,0

358 Housing for sealing W084811104 1,0



367 O-ring W007000467 1,0


370 Distance. ring W004787033 1,0

371 Tapered roller bearing W084811120 1,0

!f..,:'.:t:r,,.,%ms:;&i*'<tK<t;';};:·, :";:.:::r;;Y5.;m;m:W.l<,W'..;.m:;t:<:r;',':'~ .. ::.,,.':~~:_C -: .. :,:" .~.f'~"~~.;~ »r::,;r,-:.;: :',:;-"-,'- ".,1r~«V@_-.-S!w.;@(:'l0mb;Wl%:CX:;;:W;-rt.M.t';.1:m($ . ~~:

22-8-00

Title:

Type:

List:

Assembly of the pod

CT200-4D550

B021561712

Page:

Drawing:

Orderno:

50f5

W084825454

B02156

fig.nr.: 4a


374 Equal bend M710209528

376 Hardened cyl. pin T002008829



380 Compression spring T003000678


383 Distance bush W004800097

385 Bearing housing W004260099

Notes: - Item numbers not listed have not bem used in this instalL - The quantities an partnumbers shown on the parts list


END OFLIST

22-8-00

1,0

1,0

1,0

4,0

4,0

1,0

1,0

1,0

-- MICIIOA ED

(

t

1B" If7/(1/AAD (j£TfKEJD j' 1f5tllAiiN

65

Ili1 AA /liStHi ill

FOR INFO AND REQUIREMENTS SEE CORRESPONDINu 'TO!' SHEET

O ~ VW1 AANfAALIO'ENrfN lE 2051!443 {j I!!!; FfJ/ flEQlI/ED TCf/Q1ES SEE 2051!443

. VW1 {J(R(1f{XElEN lE 2/XJ5Q99 •

'.

• () 1-':'FfJ/=Ac..::IHSM==SC:SEE=-::2OOSII99='-'-~--i

~\~~==~~~~========~ I Ii IIm LIPS SAl'£IISrELLfMi 6fHJfL

ASSEffBLY OF THE POD

c..u!:'y' '~"I. fJl Ult=L-l lUll ctL-L-. lU Ull~ J'+.

The information contained in these d6cuments is entrusted. to the addressee for the described purpose 6nly~nd must hot be handed over to a third party without our expl icll consent. .

·14g

Thruster side

~--e~ . I

\/0848281 43 \J

Weight at max S5

247,5

r ------- -----.;---- -.- - -4.--- -----.. -... -.-,/ .... --.. ---- -.- .... '\-·--·-.. ---'c:'·--0~"77''7'7'7'1

'.

""": "

\

r f

Title: Arrgt.pitch transm. and feed-back box Page: 1 of 1

Type: CT Drawing:

List: 8021550208 Orderno: 802155

fig·nr.: 20


001 Support W084823532

002 Dubo retaining ring M716601025


005 Flange cover W004400784

007 Hexagon nut M714040029

008 Single coil spring washer M716100029

010 Pointer W084823533

011 Spacer W004770291

013 Adjusting ring W004775040

014A Rod W084822401

015 Locking washer W084823494


017 Potentiometer T002016081


019 Hex.socket set screw w.cup point M712084128

020A Distance bush W084822613

021 Hex.socket set screw w.cone point M712082228


023 Junction box W005204015


029 Support W006905743

031 Pipe clamp W0051 02804

033 Pipe W084825104

035 Cable gland W084825099

Notes: - Item numbers not listed Itave "ot been used in tltis instalL - Tlte qua"tities an partnumbers sltow" 011 tlte parts list

are believed to be correct, tlte qualltities sltown on tlte drawing are for illustration ollly.

END OFLIST

22-8-00

Quantity

1,0

6,0

6,0

1,0

1,0

1,0

1,0

5,0

1,0

1,0

1,0

2,0

1,0

1,0

1,0

1,0

1,0

2,0

1,0

4,0

3,0

1,0

1,0

2,0

I + ::5:"1: Q:~ ~"'{

'-ir ~~ QV) "'{"'{

lJOORSMIJE SECTION

55

THRUSTER HUB 5 TYPE TYPE

CT125 4D330 10

CT150 4D390 66.5

cm5 40460 54.5

CT200 4D505 56

CT200 40550 57

CT225 4D550 56.5

CT225 4D600 61.5

·CT250 4D600 56

CT250 4D650 62

cm5 4D710 60

CT300 4D775' 615

~Vl ~iS ~~ ~...: ...:!t ~~ '" I:!: iJlv, )()(

~~

8-8

I

I I

I

F 42

42

52

52

52

62

62

72

72

82

82

80

I

~

WYlER/POINTER

"56

OOORSN£DE SECTlON

60

I11 I11 I11 I11 I11 I11 I11 I11 I11 III III I11 I11 I11 I11 I11

11

A - A

I FOR INFO ANIJ REalJlREl1ENTS, SEE CORRESP0N0/N6 T0J SHEET·

0@ VOO? AAAf/AAL/1OI'£NTEN ZlE 205f)I,J,3 FOR REQI.IR£D TORQUES SEE 2050443

.() VW? 8ORfiHIODELEN ZI£ 2005099 FOR AMSlVES SEE 2005Q99

BEDRADINGSSCHEMAIWIRING DIAGRAM

POTjflfJ{5 AlJW IUIBEL ~ BIJ HST4LLAlE lET IRE POTjflfJ{5 15 ItiU POT.I£TFJI /lESfRVE. POTjflfJ{5 ALW~ £XH1IIfIJ fDBi.E; FeR HS1ALUlaI WfTH THIfE POT./flERS, Frl.RTH POT.1£TER 15 SPARE.

I I I I I I I I I

98

·68

I AANSLlJTKAST I .ANTION BOX I ~.e.H = 130.82~ I I I I

I I I I I I I I I I I

II!J John Crane-Lips Marine Propulsion Systems

ORDERNR. 8021 80 Version :4.10

Date: 2000-08-22 Page 1.

Sub-assembly Drwg.no. Hydraulic diagram W084827308 A2 Hydraulic power pack W084827331 A2 Connection diagram W084827333 A3

Description Data Classification Germanischer Lloyd without cert. Operation pressure: 100 bar Safe~ pressure: 115 bar Test pressure high: 175 bar Test pressure low: 15 bar

SELECTION TABLE HYDRAULIC COMPONENTS Component • 4WVEL • AB1·FILL

• C1 • C2 • DS1 • EM1

• FBB • FRV1 • HC • LLS1 • NRV1 • NRV3 • NRV4 .ODB • P1 • PS • PG1 • PRS1

·PRS3

• PSV1 • RF1 • RF3

• SOV1

• SOV16

Description 4/3-way valve Air breather and filling filter Line to OD box (ahead) Line to OD box (astern) Dip stick Electric motor

Feedback box Flow regulator valve Hydraulic cylinder Low-level switch Non-return valve Non-return valve Load sensing valve Oil distribution box Hydraulic pump Manual pump Pressure gauge Pressure switch Low pressure alarm Pressure switch Pressure available pitch system Single return filter Return filter leakage oil Self closing pressure gauge mounting valve Three-way valve (for filling)

Data

3,5 kW - 1800 min- ' -450 V - 60 Hz - 3 ph 56-25% 5 kW Potentiometer adjusted pitch

Standard make: GEMS Cracking-pressure: 0,5 bar Cracking-pressure: 2 bar Cracking-pressure: 3 bar

1800 min- ' - 17,8 dm;j/min

0-160 bar Adjusted at: 5 bar Make: Herion Type: 80 Adjusted at: 5 bar Make: Herion Type: 80 Adjusted at: 11 5 bar

~ TIGroup

Global Specialised Engineering

ORDERNR. : 8021 80 Version: 4.10

Date :2000-08-22


Page 2.

SELECTION TABLE HYDRAULIC COMPONENTS Component Description .SOV17 Three-way valve

(for draining)

• ST Return line • TAl Power pack tank

• VT Venting line (VT1 and VT2 are inter-nal connections)

• Wl Thermometer

Remark: ® code for purchasing department.

Data

Volume oil: 100 dm;$

@) TIGroup

Global Specialised Engineering

IfflRIIWC WT5 WlL /lE 5U'PI.fII WiTH PFC IXlPI.HiS FUI USE IF 5EAItEiS SIfi/. IftS GNY. It'£ NM5E ~ PH5 Aa: ID lW ZJ'III2 /SI. 35 IZIK fII M!KJ fII lW 2""512 l5I'. J1.41 Pf'Ni BffitfIH SUJ-ASS8'8/.ES NJT SlI'FI.ED BY U'S.

IIYfIWI.C LIES I«I!iT /lE HOUVTEI1 N SI£H A _ 7I/fII ID Sl!USB AII£ JRAIISWn!II ID TIE Sl8-A5:2i'Il.6 fII C1H'rHNT'S W1CH TIEr INC IOIEOVfII TIEr /fIST /lE AIB1IJIIIElY SI.FfI(RfEIJ ro PfIElIfNT 11£ 'fIIANSHSSDt IF ~ PH5 W1CH IWf IIHN

C /EHfIJ FfR ANY /£AStIi {II8.lNi fII I1AKNi IF 88OSJ. I«I!iT SIII5HlIENllY BC H'EII5E1J N AN AaJ SlI.IIIUI AMI AFTHIWNIIl5 1IlIIfUi/IY FLIJ5HED. FUER fJDENTS SIfIUJIBC owmJ 11 Pf1N:PII AFTfR FLIJ5HNj 11£ SYS19I AFTfR 1RIAI.5 AMI AFTfR 5lJfl1ltNfij1lHlS _111 (_IF 11£ 8DElfl. J IIEPl.AlBENT EI.BeITS IoU /lE 5IIRIi1

A lIST IF smns AMI NIJIIfAIDI HAS BH.N AT1A06J ro IllS IIYfIWI.C CIAIiIW/.

LOADED WATfRUNE

--

PIPE OD. ,. ID. = 42 x 36 (311f)

crI\-d

B ~ Q ~

~ .!§

:>.::

!-: "" E: u-,

"" >< E'l IT"

I

Lt=::: -

OKzj~ '/ =tI !lob"' r..-l---..L..."

=1

/?- == 1= ~

J L PIPE OD. ,. ID. = 20 x 16 (211fJ

f/

-~ 'E ~ 2! aJ ~

~ "" E: u-, +

i::5 ..:::.

ill ---.-.

I- \

I

I - -:1---:::.''=;-:='''''''-

A { 1\---+---1--+-___ ... 1 ____ -f----t-+---------------L

~lJ '--I'<:::::::: ......... +:::,.-L. __ V-~

I

I .1

Cl ,--'-- --.--.--. -'-'-'-'-'-'-'-'-1

~--------~--------~--~ I

Cl

I I

I

I I I

i--'--l I PRS3~---' I PRSI~---I P610H<>

SOVT

I I

L __ ._L I

I I I I I

I I . DRAIN

12x)

I

PI

)( FRV1

I I

~NRV4

I I

I

I

I L_.

)I( b--, r+X-- -ll I I / I I ~-~ I

>I( I I I I PSVI I \ I

/ ( ~_..J

4WVEL

I

I

I

I '-'-'-'-'-'-'l I

I

I

I

I I

I '-'-'-'-'-1 --I---l

I ,rJ--+---, I I LLSI

IWf I ABI I

I I I

RFJ

lA1 Wl

L. __ ._. __ ._. __ ._._._._. __ . __ ._._._.~

ST

Cl 1-'-'-'-'-'-'-'

I

I

SOV9

Cl VT ST l

I I I I K I-.~~~~~~~~~~~-.;;;. ••••••••• ':+RZI

I om I L._._.-·._._._· ._._._._._ .. _._._._._._.j

J 2'

WVE NORMALLY OPENED

~LVE NORMALLY CLOSED

;LIPS' SUPPLY] L. __ . __ . __

REMARKS:

WlO: SIElAS

N.B. : 1111 LPS ORIJERNO. , 802180181

UASS: fiL.

YARD : SIElAS

N.8. : 1116 /.I'S 0RlJERN(J. : 802155156

UASS, fiL.

THE CALCULATED HfJGHT OF THE HYDRAULIC POWER PACK TANK SHOULD NOT £XC££[] 15 mfr.

THE LENUTH OF THE PRESSURE LINES (ClI(2) SHOULD NOT EXC££[] 20 mfr.

THE LEAKAfif RETURN LINE {ST} AND THE VENT/N{j LINE rvTI MUST BE SLOPED UPWARDS TOWARDS THE HYDRAULIC POWER PACK lANK MAX LENUTH 20 mfr. WITH 10 BENllS OF 90 DE{jREES.

PfPJN[j AND POWER PACK MUST BE SITUATED IN FROST FREE COI1PARTlMENTS.

IF ANY OF THESE CRJTERlA CANNOT BE FLHRLLED PLEASE ASK UPS ENGINEERJN[j DEPARTEMEJ:lT FOR ADVISE

IIEH LIPS

I Drunen, The Netherlands

7IIS JRIIIdIIi IIBfJtI6 f1£ Jff7BfTY ~.1IlS at'. N fRIBI ANl HAt tt'fTIDJI DF WWT1IJI Ff1H!iSlIIIF fIE

1-1-1--+-+=-1 - II1T lE IWI'UlI lE IN/J FIR 1IRJ P"","" (1f lE ""'" '" 1IRI PARIIS FIR _

HYDRAULIC DIAGRAM

Il/AJoN A.JANSE

II/A~

W084821308

fMIE, er 2fKJIXIDI

= A2

(

s

A

I

I I e.QWE8. e~[ls I I

~ I

ill1 j I

4WVR.

r: Ht 11: ;IXr. n 9 2 itHK1AJ (MJ(fB.

8 !--~~ I! ~t ~i ~l ~8. 3 .... 1::)-....

~ TO aMTRa. SYSTEM I TO ALAR1 SYSTEM

~.

11

I

I I I I I I I I I I I

2 I I I I I

It I I I n I I I I I

I TO

CONTRa. SYSTEM

I

I I I E-MOTQR STAR[ER I tHYlR Pt.H' 1J

I

I I .--_---, ,...---_---, I 1f11 1F4

! UIL21L3 2 4 I 6 1 2 13 14

Slffiy I I I 456 V / 60 Hz J TO cama SYSTEM 3Phi1se EM1

3,5 kW

LIPS Drunen. The Netherlands

NERIWNSE FRO.EKT£ ~ {6/

lU!y'C[IQI::/. BOX el[CH. E££Q8ADS

lR2 1~ r-lIiii ~ ..... lIiii"-

111213141 151611101 TO CONTRa. SYSTEM I

TTTfI.(NAI£)

Connection diagram hydraulic system

AF1£TlaN SffiW. I SCAlE )

N~ No scale ( II66DiS IJI: ItIItICI ( LllAWN J

( Transverse Thruster ) OATII'I (ONE)

TYPE I TYPE }

~( NEIICAN PFIO.EcrUi-E3-J ~~".,"

. . I SHACE Il»H6S ~

REMARKS : I~~- ~~CLA. )N".,} £DE TBrEJWj IS ElBfXIf Wi /PS B. V. EN HA/j ZfHI!R SOWTE1.1.IIE Tr£S7lJf'INi IB«IiT1/a£E1lJ NIB.ElJ Wi

- ALARM CONTACTS OPEN IN ALARM CONDITION W == fI! J'1tl"~/IXH vrxR IBlBI traaN fBJIU(T I CJEa(BJ ) ~ RlO'I

- ORA WN [ONDITION IS PRESSURELESS (TANK EMPTY) ~-+--+---+-":::'--II T/fS LllAIINi REHAIIS 11£ fJRaJERTY IT /PS B.v. AKJ HA' INfTIOIT ItRTTEN '"=1iEZEN==------+----1 LllAIINi J

II~) A.JANSE 20000403

PfRIfSSOi IT 11£ DIIIIEII lIlT BE H.UREIJ BE USED Fal TIR1 PARTES IR BE ( APfWOVED J ~~ I1VEN TO TIR1 PARTES Fal PERUSAL J

I---I--+--+---+.-:,....=..-..j

I~i AFrLlH3 ( fEP~ J

802155/56 802180/81

IRIBNHER ( IRfERUfER )

W084821333 A3

I

I I I I I I I I I I I I I I I I 8 I I I I I I I I

A

Title: Hydraulic power pack

Type:

List: 8021550522

ltemno. Name

105 3 phase E-motor with squirrelcage

1108 Lantern piece

1158 Packing


125C Gear pump

130A Flange

131 Suction line

135 Flange

140A Cover

145 Packing

205 Tank

210 Inspection cover

215 Packing

220 Suction filter

225 Air filter

226 Filter cartridge

230 Dip stick

235 Level switch

240 Thermometer

245 Return.filter

250 Return filter cartridge

255 Indicator

305 Non return valve


313N Straight male stud coupling

315 Manifold block

317A Straight male stud coupling

320 Safety valve

321N Straight male stud coupling


325A Non return valve

330C Flow control valve

335A Valve.4/3-way

336A Reducing piece

340 Pressure. switch

350 Pressure gauge

351 Pressure gauge coupling

352 Measuring coupling

22-8-00

Page: 1 of 2

Drawing: W084827331

Orderno: 802155

fig·nr.: 26

Art. no. Quantity

W084822952 1,0

W005010062 1,0

W007080946 1,0

W002000863 1,0

W006010280 1,0

WOO6466146 1,0

W084823163 1,0

W006466146 1,0

W084825258 1,0

W084825203 1,0

W005400099 1,0

W004340801 1,0

W084825259 1,0

W006100120 1,0

W006120016 1,0

W006121 008 1,0

W006821517 1,0

W006831902 1,0

W006840214 1,0

W006121908 1,0

W006121802 1,0

W006130080 1,0

W00671 0430 1,0

W00671 0431 1,0

W006350221 1,0

W005081530 1,0

W006350224 2,0

W006700167 1,0

W006350221 2,0

W00671 0432 1,0

W00671 0451 1,0

W006757260 1,0

W084809326 1,0

W084822821 1,0

W006832203 2,0

W006800300 1,0

W006400018 1,0

W006392906 1,0

Page: 2of2 Title: Hydraulic power pack

Type: Drawing: W084827331

List: 8021550522 Orderno: 802155

fig.nr.: 26

Itemno. N a m e Art. no.

Notes: - Item numbers not listed Irave not been used in tlris instalL - Tire quantities all partllumbers slrown on tire parts list

are believed to be correct, tire quantities slrown on tire drawing are for illustratioll only.

END OF LIST

22-8-00

Quantity

.... (

RF1

OS1 W1 LLS1

NRV3

305

EM1 105~--------------~~-'

255~--------------~--,

110

rill' I 130 ~I· Wij I.

P1 125 IlIJ i I l+-) i 135 I •

----~-' 131

~I:E 700

750

NRV1 AB1

FRV1

PG1

SOV1

SOV1

340 PRS1

340 PRS3

325 NRV4

TA1 RF3

205 320

PSV1

4x !il14

C1/C2

317

~~I<

L

A

Li s Order Inrado Order

B02180/81 20616510

4WVEL

Minimum clearance to remove E-motor

1I1I

~I' ". .

" I ,.---. / I ( \

o r--

Ll~~J ·~-F.-HeJoater conn. I" od

2" BSP Oil Drain conn. laced '" I" ed

440

01=1-512

lE lE lE r') 0 <10 0 r') 00 N v r')

Air breather & when uncapped with filter removed,

Oil Filling funnel.

546 c1/c2 3/4" BSP

450VT ~~--1.1/2" BSP

200S ""...,..T __ 1.1/2" BSP

""'unctional Connections PORT COUPL TYPE PIPE SIZE

C1 Male stud· with: 20 x 2 C2 profile ring

I--Male stud

ST with: 42 x 3

profile ring

-VT

42 x 3

MASS HYDRAULIC POWER UNIT

EXCL. OIL

INCL. OIL

I

•. 120kg

i: 210kg

RESERVOIR CAPACITY

AT HIGH LEVEL MARK

AT LOW LEVEL MARK

AT ALARM LEVEL MARK

100 dm 3

85 dm 3

70 dm 3

YARD : SlETAS

N.B. : 1177

~, B02160/61

CLASS: G.L.

YARD : SlETAS

N.B. : 1176

~D' B02155/56

CLASS: G.L.

• I'D LIPS ..... HYDRAULIC POWER PACK

I ~iho Ne......... CT175/200-HiOSG011-16-100A

GIEN!IIINS" AWEIICAoII~ SCAI.I: 1IIIICIMA1tS RaIM ORA_

r.IIJ.AIE1DI' 150121. 1:5

RPO lA.. "'" 281298

Inrntin ?Ol> 1 1>40;0 /?Ol> 1 I>.'i 10

Title: Arrangement of hand pump

Type: CT/FT

List: 8021550573

Itemno. Name

001 Hand pump


003 Straight pipe nipple


005 Cock. three way



Page: 1 of 1

Drawing:

Orderno: 802155

fig·nr.: 32

Art. no.

W006040077

M710190199

M71 01 00228

M710712228

T002017248

W006350221

M710190255

Notes: - Item numbers not listed have not been used in this instalL - The quantities an partnumbers shown on the parts list


END OFLIST

22-8-00

Quantity

1,0

2,0

2,0

2,0

2,0

4,0

4,0

(

8

)

PERSZlJDE PRESSURE SIDE

ZUIGZIJDE SUCTION SlOE

SOV16

145

SOV17

268

~~--------------------~ 7

" ,

162

n I I I1 11 11 11 11 1\ \. "'" "'-

30

15

, ,

~LVE SETnN6S SOVl SOV9 NORMAL aOSED OPEN RLLlN6 POD aOSED OPEN DRAINlN6 POD aoSED CLOSED

SOV16 EN SdV11 GETEKENO IN 'NORMAL' POSlTlE· SOV16 AND SOV11 DRAWN IN 'NORHAL' .POSITION

SOV16

<i <i Ea)

VOOR SOVl EN 9 ZIE HYDRAULISCH OF SHEEROLIE SCHEHA FOR SOVl AND 9 SEE HYDRAULIC OR LUBRICATION OIL DlAGRAH

SOV11

~ @)

~

MASSA CA. 11 I~ MASS APPROX. 14- fig

c

8

HEMPEL COATING SPECIFICATION FOR TUNNEL THRUSTERS

TUNNEL

sequence description product

1 shot blasting SA 2.5 (ISO 8501-1)

2 shopprimer HEMPEL'S E 1528

POD (inner (oil) side)



2 primer HEMPADUR 1530

POD (outer (water) side)



2 primer HEMPADUR 1530

3 degreasing

4 second layer HEMPADUR 4515

5 third layer HEMPADUR 4515

6 fourth layer HEMPADUR 4515

Notes:

colour dry film thickness (micron)

red 5089 25

colour dry film thickness tmicron)

red 5089 50

colour dry film thickness (micron)

red 5089 50

alum.gre~ 1987 90

light grey 1217 90

alum. grey 1987 90

application

airless spray

application

airless spray

application

airless spray

brush/roller

brush/roller

brush/roller

'- • id.nbr. 3005523 EE d.d. 1997.04.25 0 index 1

spec. sheet number

3005524

spec. sheet number

3002986

spec. sheet number

3002986

3002989

3002989

3002989

r--" en

-Final tunnel coating to be applied by the shipyard (same as on hull). If applicable, tiecoat and antifouling system to be applied by the shipyard on water side of tunnel and outer side of pod (same as on hull)

-In case of damages/deterioration, the concerning spot has to be pretreated (blasting/degreasing) again and repainted •

-Damages (e.g. caused by welding or transport) that can be recovered immediately may be repaired -Surface preparations, equipment and applications to be strictly in accordance with paint manufacturers specifications

(part of this specification; id.nbrs. 3002986, 3002989 and 3005524)

Mlt;HOfILMED

LIPS THRUSTERS DRUNEN B.V. Sheet.no.200S099

index 4 (991210)

INFORMATION ON LOCTITE PRODUCTS TO BE USED ON THRUSTERS

LbCTITE type Productnr. Colour Application Drawing symbol Part no.

Nutlock 243 Blue Locking Fasteners symbol: All Steel Bolts, Nuts circle/black T001048197 and Studs

Studlock 270 Green Locking Fasteners T002005540 All Stainless steel ~ M20

symbol: circle/half 275 Green All Stainless steel > M20 black W005903954 Bolts, nuts and studs

Penetrating 290 Green Sealing of existing Adhesive connections (e.g. pipe

T002005541 fittings etc.)

Pipe sealant 577 l.brown Sealing of pipe joints and fittings

T002007114

Superbonder 401 transpa Bonding O-Rings, and rant synthetic materials

T002005543

Master Gasket 574 Orange Gasket fluid. Sealing of machined

symbol: surfaces. circle/quart. TOO2014948 black

High strength 307 transpa Superbonder of materials adhesive rant as steel, bronze etc.

T002005545

Super Clean 706 transpa Cleaner for fasteners rant and surfaces. Must be

T00300506 used before applying any Loctite products.

IIm LIPS WTHRUSTERS

TORQUE MANUAL SYMBOLS AND VALUES FOR TIGHTENING TORQUES AND LOCKING COMPONENTS

Impor1ant notes:

SHEET NO.2050443E page I of 2 update 961230 On page 2 values are given in (lbft)

l.Valid for fasteners with metric thread (DIN 13) and friction coefficients =0.14 below heads and on thread (i.e. surfaces which are clean and not or lightly lubricated with oil or locking compound). 2.Stainless steel fasteners < MI6 property class 70 (yield 450 N/1lII1f) ; > = MI6 property class SO <yield 600 N/1lII1f) . 3.If fasteners are mounted with Copaslip or equivalent anti-seize compound on thread and head, the friction coefficients become 0.10 and Iorque values out of the apropriate shaded column have 10 be used. 4.PREPARATlON: Surfaces of fasteners and fastened components must be undamaged and free of dirt and rust. Pay special attention 10 surface below head (nul). If a locking compound is prescribed, thread surfaces have to be degreased prior 10 application. Pay special attention 10 tapped holes. 5.Apply Iorque corresponding 10 symbol specified on drawing Only check if property class marking on fastener is sufficient for the Iorque value specified on drawing. EXAMPLES: G = 81 Nm (60Ibft) , KI = 350 Nm (260 Ibft) ([ or 265 Nm (195Ibft) if anti seize compound is used on thread and head (nut) 11 and N3 = 2200 Nm.

LETIER THREAD SYMBOL SIZE

A M3

B M4

C M5

D M6

E M8

F MJO

G MI2

H MI4

MI6

MI8

K M20

L M24

M M27

N MJO

o MJ6

P MJ9

Group 0 (mal. 8.8)

(dry) Nm

1.25

2.85

5.6

9.7

23.5

47

81

130

195

270

380

650

950

1300

( + anti seize) Nn) ' •.

0.9

2~1

4.2

7.3

17

35

60

95

145

200

2S0

490

700

Group I (Stainless steel) Group 2 (mal. 10.9)

(+aiiti seize) 'Nm .....

1.3 . ..'

5.8

10

24

49

86

135

200

2S0

390

690

..

2250 I, ..•.•.•...

J6~.0 •..•...••.. ,. .•.. '2400 .

2900

R M42 3600 t27il<» .•..•..•.•......•••• . •..... ~.~:.;.;;; ................. ) ••••••••••.••• 1~-S------M-4-8--~Ir--~-00----~+· ••••• +4~~-·· ••. ~ •.. ~ .. ~ ... + ....... +.<'~--------~~~~~+d1r----------r0~ ;{< LOCKING COMPOUNDS: • = LOCTITE 243 () = LOCTITE 270:lM20

Group 3 (mat. 12.9)

(dry) Nm

2.1

4.S

9.4

16.5

39

79

135

215

330

460

640

•••• ·.·(+aiitilleize)( • •.•...•.••... li/jD ............ .

· •.•. ·.j.55· .•..•• { ... ·

•••

29

59

lOO .....

I •••• .160· .. ,-:.

240····

340 ..

480 .. '

1100 1800

22001660/ •.•.•.• •·••• ••• ·•

6100~~i 9100 ••••••••• ~~~ ••••••••••••••••••••••••••••••

LOCTITE 275 > M20 (sce 2005099)

(

( ...!. I-

s: m o

,-\

_rt:] LIPS BW THRUST~RS

TORQUE MANUAL SYMBOLS AND VALUES FOR TIGHTENING TORQUES AND LOCKING COMPONENTS

Important notes:

SHEET NO.2050443E page 2 of 2 update 961230 On page 1 values are given in (Nm)

l.Valid for fasteners with metric thread (DIN 13) and friction coefficients =0.14 below heads and on thread (i.e. surfaces which are clean and not or lightly lubricated with oil or locking compound). 2.Stainless steel fasteners < MI6 property class 70 (yield 450 N/~) ; > = MI6 property class 80 (yield 600 N/mm') 3.1f fasteners are mounted with Copaslip or equivalent anti·seize compound on thread and head, the friction coefficients become 0.10 and torque values out of the apropriate shaded column have to be used. 4.PREPARA TION: Surfaces of fasteners and fastened components must be undamaged and free of dirt and rust.Pay special attention to surface below head (nut). If a locking compound is prescribed, thread surfaces have to be degreased prior to application. Pay special attention to tapped holes. 5.Apply torque corresponding to symbol specified on drawing Only check if property class marking on fastener is sufficient for the torque value specified on drawing. EXAMPLES: G = 81 Nm (60 Ibft) , KI = 350 Nm (260Ibft) [[ or 265 Nm (195 Ibft) if anti seize compound is used on thread and head (nut) 11 and N3 = 2200 Nm.

LETTER THREAD SYMBOL SIZE

A M3

B M4

c M5

D M6

E MS

F MIO

G MI2

H MI4

MI6

MI8

K M20

L M24

M M27

N M30

o M36

P M39

R M42

S M48

LOCKING COMPOUNDS:

Group 0 (mal. 8.8)

(dry) (+ariti seize) Ibftlbft

0.9 0,68

2.1 I. L6

4.1 3.1

7.1 5.3

17 13

35 26

60 45

95 70

145 110

200 150

280 210

480 360

700 .. 525.

950

1650 ····1240

2150

2600

4000

• = LOCTITE 243

Group 1

(dry) Ibft

0.64

1.45

2.9

5

12

24

42

66

135

185

260

450

660

900

1550

2000

2500

3700

(Stainless steel) . .. . ... ,

(+ ariti seize) Ibft

0.49

1.11

2.18

3.9

9.2

18

32

50

lOO

140

195

340

..490 . .

. '.'.670

I·'.·i~~~ •••• ·•·••••• •. • ••• ····" lfiffi •••• ••·• •• '.· •• / .•

Group 2 (mat. 10.9) Group 3 (mat. 12.9)

(dry) (+liriti seize) Ibft 'i6ft. • (~b~(+~t\~tlY 1.3 1.55 1.15', ., ..••..

2.9 3.5

5.8 6.9

10 7.5 12 •.•.•.• 9

24 18 29

49 37 58 .•••.. 44

85 64 lOO ' .. 75

135 lOO 160 120

200 150 240 180

280 210 340

390 290 470

670 500 •• 800 "·' •. 600 ••

1000 .150 . .,., .. 1200

1350 ,1000',·.·····,··· . 1600

2300 .(70<\ •..•••...•...•. , •• 2800

3000 3600

3700 •• ••• •• i~ooi •• ·/·.· ••• • •. •• 4500 I.·~ •••.•.••• · ••••..•• j) 5600 6700

() == LOCTITE 270~M20 LOCTITE 275 > M20 (sce 2005099)

( =< C '7

rn LIPS component nr. W008997042 Mod: Date: 1992-12-01 Page: 1/5

MOUNTING GUIDELINES FOR CYCLO-PALLOID GEARS

Fundamental rule:

Contact pattern:

Always mount the gears in such a way that the contact pattern is right, even if this causes the teeth ends not to be in line.

The contact pattern must always be in the centre of the teeth. In off load condition the length of the contact pattern must be between 40% and 60% of the tooth length. The contact pattern should not touch the tooth tip or root; a free space should be visible between the contact pattern and the tooth tip and tooth root. Check both pinion and wheel!

Checking the contact pattern

The contact pattern can be checked by smearing some bright coloured grease to the teeth. Then allow the gears to rotate a few times. Now the contact patterns will become visible.

optimal contact pattern off load condition

.~--.

Optimal contact pattern loaded condition

rn LIPS Component nr. WOOS997042 Mod:

Checking the torsional flank play (backlash)

Date: 1992-12-01 Page: 2/5

The backlash should be measured tangentially to the circumference of the crown wheel. Therefore, the pinion shaft must be locked. It should be made sure that backlash is always checked at several spots of the circumference of the crown wheel. If there is not sufficient backlash the oil film may be squeezed off. If there is too much backlash, the contact path is shortened and the rolling circles are no longer exactly generated. The optimum value depends on the module of the gears :

Module Mn Backlash mm Module Mn Backlash mm

5 0.14 - 0.17 10 - 12 0.25 - 0.30

6 0.15 - O.lS 12 - 14 0.30 - 0.35

7 0.16 - 0.19 14 - 16 0.35 - 0.40

8 O.lS - 0.20 16 - lS 0.40 - 0.45

8 - 10 0.20 - 0.25 lS - 21 0.45 - 0.50

EH LIPS Component nr. W008997042 Mod:

Controlling the contact pattern and backlash

Date: 1992-12-01 Page: 3/5

The contact pattern and backlash both are controlled by adjustment of the axial position of pinion and wheel. This position can be changed by correcting the thickness of the rings item nr. 9(pinion) and 44 (wheel). The lengthwise position of the contact pattern on the teeth is for 80% controlled by the pinion. The position of the wheel has an influence of only 20%. The figure below defines a shift in position towards the centre of the axes as negative, a shift away from the centre as positive. The shift in contact pattern on tooth of the wheel is also shown.

WHEEL Da

J I

8-8

A negative movement (pinion shaft towards the centre) results in a shift of the contact pattern on the convex flank towards the outer diameter with a tendency towards the tooth root. This is the driven flank on aCT-unit (only one direction of rotation). A positive movement (pinion shaft away from the centre) results in a shift of the contact pattern on the convex flank towards the inner diameter with a tendency towards the tooth tip. For the concave flank, the shift in lengthwise direction is opposite to the shift on the convex flank. The tendency towards the tooth root for a negative movement and towards the tooth tip for a positive movement is the same as on the convex flank. Of course, the shift of the contact pattern on the pinion teeth corresponds with that on the wheel teeth. This means that a shift towards the outer or inner diameter of the wheel is followed on the pinion. However a tendency towards the tooth root on the wheel means a tendency towards the tooth tip on the pinion and opposite.

(

rn LIPS Component nr. W008997042 Mod: Date: 1992-12-01 Page: 4/5

In the figure below, two wrong contact patterns with their respective corrective actions are shown.

Wrong Pattern Corrective action

The backlash is for 80% controlled by the axial position of the wheel. The position of the pinion has an influence of only 20%. The backlash can be measured as described on sheet 2. When the backlash is not correct and the lengthwise position of the contact pattern is corrected by the axial position of the pinion, the contact patterns on convex and concave flanks both can be in the middle, but their position will be wrong heightwise. The contact is completely at the tip or at the root of the teeth. The following figure gives the wrong position of the contact pattern in height after the lengthwise position was corrected by the pinion. The wheel position should be corrected as indicated on the next page.

EH LIPS

Wrong pattern

(

component nr. W008997042 Mod': Date: 1992-12-01 Page: 5/5

Corrective action

Too little backlash

(t)

Too much backlash

(3

LIPS

A i I

0

I I

LJ

\

i!, ~~I I

0

;LUGS I 8

Component nr. W002000932 Mod:

Description. Flexible coupling

Dimensions

Date: 1999-04-12 Page: 1/8

See Arrangement of Transverse Thruster Fig. 1 of this instruction manual for the coupling size used for this installation. See table 1 at page 2/7 for the dimensions of the coupling.

Mounting / Dismounting See instructions

Repair Set consisting of grid, seals, bolts and grease plugs. Grease nipple Grease cartridge Set of hydraulic tools for dismounting the coupling hub

HUB

See table 1. W006S10S74 W008997113

T003002004

COVER PROFILES

SIZES 1020-1140 SIZES 1150- 1200

I I

.1

I i A

~EE LIPS

Table 1

Type max A B C bore [mm] [mm] [mm] [mm]

1070T 64 162 155 76.2

1080T 76 193 182 88.9

1090T 89 213 201 98.6

1100T 102 251 246 120.7

1110T 114 270 259 127.0

1120T 127 308 302 146.4

1130T 152 346 333 162.1

1140T 184 384 377 184.2

1150T 203 453 376 182.9

1160T 229 501 406 198.1

1170T 254 566 442 215.9

1180T 279 630 488 238.8

1190T 305 676 528 259.1

1200T 330 757 569 279.4

1. General information

Component Dr. W002000932 Mod:

D Gap Mass [mm] [mm] (no

bore) [kg]

87 3 11

105 3 18

124 3 26

142 5 43

160 5 55

179 7 82

217 7 121

254 7 178

269 7 234

305 7 317

356 7 448

394 7 619

437 7 775

498 7 1423

Date: 1999-04-12 Page: 2/8

Moment Repair set of inertia (no bore) [kgm2]

0.0185 W002000933

0.0450 W002000934

0.0786 W002000935

0.1780 W002000936

0.2698 W002000937

0.5130 W002000938

0.9875 W002000939

1.8434 W002000940

3.4851 W002000941

5.8102 WOO2000942

10.413 W002000943

18.286 W002000944

26.122 W002000945

43.461 W002000946

1.1 The coupling is suitable for clockwise and counter clockwise rotation as well as for reversing operation.

1.2 Replacement of the flexible grid is possible without moving the connected machines.

2. Safety precautions

2.1 Rotating parts should be guarded to prevent accidents, taking account of applicable local accident prevention regulations.

LIPS Component Dr. W002000932 Mod:

3. Bore of the hubs.

Date: 1999-04-12 Page: 3/8

3.1 The coupling is suited for fitting with an interference fit as well as for fitting with a parallel key. As in most cases the coupling hub at the pod side is fitted with a two step interference fit, Lips advises to apply this fitting also at the driving side.

3.2 The maximum bore diameters must not be exceeded.

3.3 The maximum bore diameters are based on bores with a keyway. In general, for an interference fit, the bore diameters will be less.

3.4 An overhang of the hub is allowed but please be aware that the quality of the fit will not be optimal (see fig. 1). A slight projection (up to 1 mm) of the shaft through the hub is allowed (for instance the chamfer of the shaft), the gap between the hubs is enough.

Dimension Y must be equol to or greater than Dimension X.

fig.1

3.5 When finishing rough bore, the outer diameter D and the faces between the two hubs should be used as reference for correct bore concentricity.

3.6 For fitting the coupling hub with a parallel keywe advise to use a slight interference fit. For fitting with a two step interference fit please contact Lips for the dimensioning details of this fit.

4 . Mounting of the hub to the shaft

4.1 The coupling hubs must be locked axially. A gap remaining between coupling hub and shaft collar must be filled by a spacer ring in order to ensure the correct axial position of the hub.

4.2 Before mounting the expected gap dimension after mounting must be checked.

4.3 Carefully clean shaft ends and coupling parts.

4.4 Position the spacer ring (if any) and the seal onto the shaft.

4.5 Heat the coupling hub up to 200°C above ambient temperature.

4.6 Make arrangements not to damage the seal with the heated hub.

LIPS Component nr. W002000932 Mod: Date: 1999-04-12 Page: 4/8

4.7 Mount the coupling hub onto the shaft. This must be done without hesitation in order to prevent premature shrinking of the hub.

4.8 For a hub fitted with a keyway, the procedure is almost the same. depending on the chosen interference fit, the temperature can be adjusted.

4.9 In order to prevent grease from leaking, the key must be sealed (for instance with silicon cement) .

5 . Alignment

5.1 The coupling can absorb deviations in the relative position of shafts to be connected.

5.2 When aligning the coupling halves, the angular and parallel offset misalignments of shafts relative to each other should be as small as possible. Alignment to be carried out in two planes 90 0 relative to each other (see fig. 2) with a straight edge (offset misalignment) and spacer bar (angular misalignment). A dial indicator will give greater accuracy.

6. Allowed misalignment

6.1 For the gap dimensions and tolerances see table 1.

6.2 Angular misalignment (fig. 2) is measured as difference between Y and x. For allowed values see table 2.

6.3 See table 2 and fig. 2 for maximum parallel offset misalignment. The best way to measure the parallel misalignment is to use dial gauge. Be aware that the actual misalignment value is only half the measured value of a complete cycle.

6.4 Angular and parallel offset misalignment can be combined but be aware that more precise alignment will give a better lifetime of the coupling.

ANGULAR Misalignment

PARALLEL Misalignment

GAP

fig.2

~EE LIPS Component nr. W002000932 Mod: A

7. Mounting of the grid and covers.

Date: 1999-08~18 Page: 5/8

7.1 When the hubs are mounted and the coupling is aligned, the grid can be mounted. First pack the gap and grooves with the special grease.

7.2 Mount the grid with a screwdriver. When the grid is furnished in two or more segments, install them so that all cut ends extend in the same direction; this will assure correct grid contact with non-rotating pin in cover halves.

7.3 Apply as much grease as possible to the spaces between and around the grid and wipe off excess flush with the top of the grid.

7.4 Position the seals on the hubs to line up with the grooves in the cover. position the gaskets on the cover halves and mount the covers so that the match marks are both at the upper side of the coupling.

7.5 Mount the cover halves with the fasteners and tighten to the torque specified in table 2. Make certain that the lube plugs are installed before operation.

Table 2

Type Gap Angular Parallel Cover [mm] [mm] [mm] bolt

torque [Nm]

1070T 3±1 o .l3 0.20 23

1080T 3±1 0.15 0.20 23

1090T 3±1 0.18 0.20 23

1100T 5±1 0.20 0.25 29

1110T 5±1 0.23 0.25 29

1120T 7±2 0.25 0.28 73

1130T 7±2 0.30 0.28 73

1140T 7±2 0.33 0.28 73

1150T 7±2 0.41 0.30 73

1160T 7±2 0.46 0.30 73

1170T 7±2 0.51 0.30 147

1180T 7±2 0.56 0.38 147

1190T 7±2 0.61 0.38 147

1200T 7±2 0.69 0.38 260

LIPS Component nr. W002000932 Mod:

8. Operation

Date: 1999-04-12 Page: 6/B

B.1 Before commencing initial operating check alignment and gap dimension and if necessary make corrections, further check screw connections and grease filling (see table 3) .

Table 3

I Coupling size I Required lube weight I [Kg] [Lb]

1070T 0.11 0.25

10BOT 0.17 0.3B

1090T 0.25 0.56

1100T 0.43 0.94

1110T 0.51 1.12

1120T 0.73 1.62

1130T 0.91 2.0

1140T 1.13 2.5

1150T 1. 95 4.3

1160T 2.B1 6.2

1170T 3.49 7.7

11BOT 3.76 B.3

1190T 4.40 9.7

1200T 5.62 12.4

9. Maintenance

9.1 The coupling is filled with a special grease (see Chapter 12 table 4 'List of Lubricants'). Together with alignment according the alignment instructions, this grease makes periodic maintenance almost superfluous. Only once a year, the grease filling should be checked and filled up if necessary. For filling of extra grease remove both the plugs of the covers, screw a grease nipple in one of the holes and use a grease gun to pump grease into the coupling until grease comes out of the opposite hole. (holes are provided with l/B inch NPT thread) .

10. Replacing of the grid

10.1

10.2

Uninterrupted torque transmission and reliability of operation cannot be guaranteed unless original grids are used. See data page 2/7 for part number of a repair set containing a grid.

The grid can be replaced without moving connected shafts or machines.

10.3

10.4

11.

11.1

11.2

11.3

11.4

11.5

11.6

11.7

11. 8

11. 9

LIPS Component Dr. W002000932 Mod: Date: 1999-04-12 Page: 7/8

After loosening screw connection the covers can be dismounted and the grid is freely accessible. Pull out the grid with a screw driver, begin at the open end of the grid section.

After fitting a new grid, reassembly in reverse order. Always use new seals, packings and grease when replacing the grid. Before starting up take note of section 4, 5, 6, 7 and 8.

Dismounting the hubs

In general, the hub at the pod side is fitted with a two step interference fit (a keyway fit is also possible) . This type of fitting makes it possible to dismount the hub with simple hydraulic tools. A tool set consisting of three pumps on a frame and a set of hydraulic hoses with nipples can be provided by Lips (see page 1/7) .

Take care that the hoses are de-aerated before connection.

Screw the plugs out of the coupling hub and connect two hoses, one at the upper side an one at the lower side of the hub.

Bring the hub under pressure and wait until the oil comes out of the centre hole. Then connect the third hose to the centre hole.

Increase the pressure of the two outer connections up to approx. 1200 bar and then start pumping the hub off with the centre connection. Make sure that the pressure at the outer connections will stay at approx. 1200 bar during pumping off the hub.

When the hub is pumped off for approximately a quarter of its length, the upper connection will show a pressure drop because the radial channel comes near the end of the shaft. From now the upper connection cannot be used for dismounting any more. Further dismounting is done only with the other two connections.

In some cases, when the hub is almost pumped off, the hub needs to be pulled off with pulley puller or a draw plate. Please be aware that this may only be used to move the hub over the last part of the shaft. When these tools are used to completely pull of the hub, the hub will most probably be damaged.

In case the hub will not come off using the hydraulic tools, an additional blind flange can be made to blind the shaft hole thus creating an extra possibility for pushing off the hub. This requires an extra oil pump. Please be aware that, depending on the connection method of this blind flange, the pressure on this extra chamber may not be as high as the pressure that can be put on the other connections.

For dismounting a coupling hub fitted with a key, a draw plate must be used together with the tapped axial holes to pull off the hub. Heating up the hub can facilitate dismounting.

LIPS

12. Lubricants

Component nr. W002000932 Mod: Date: 1999-04-12 Page: 8/8

The lubricants listed in table 3 are typical products only and should not be construed as exclusive recommendations.

Table 4

Manufacturer Lubricant (-1S"C to 66"C)

Amoco Oil Co. Amolith Grease #2

Atlantic Richfield Co. Litholene REP 2

Chevon U.S.A. Inc. Chevron Dura-Lith EP-2

Cities Service Co. Citgo HEP-2

Conoco Inc. EP Conolith #2

Exxon Company, USA Ronex MP

Falk Falk LTG

Gulf Oil Corp. Gulfcrown Grease #2

E.F.Houghton & Co. Cosmolube #2

Imperial Oil Ltd. Esso MP Grease #2

Kendall Refining Co. Kenlube L-421 Grease

Keystone Div. (Pennwalt) #81 Light

Mobil Oil Corp. Mobilux EP 111

Phillips Petroleum Co. IB &RB Grease

Shell Oil Co. Alvania Grease EP 2

Standard Oil Co. (OH) Factran #2

Sun Oil Company Prestige 42

Texaco Lubricants Starplex HD 2

Texaco Canada Inc. Marfak HD 2

Union Oil Co. (CA) Union Unoba #2

Valvoline Oil Co. Val-Lith EP #2

Instruction No. 929001 E

Instructions for Installation, Service and Maintenance Product: Torsionally Stiff, Rexible Shaft Couplings BSD THOMAS PLUS® and BSD THOMAS

Rexnord Drawing No.: __________________________________ _ (to be completed only if Appendix 9 is to be prepared)

ROTATING POWER TRANSMISSION PRODUCTS ARE POTENTIALLY DANGEROUS. It is the responsibility of the customer/user to provide proper protection in compliance with applicable safety standards, relative to the type of equipment, and to operate power transmission elements exclusively within their predetermined applications and their specified application limits. Contents:

1. General 6. Operation 2. Transport 7. Maintenance 3. Assembly and Operating Principle 8. Stock of Spare Parts and Customer Service 4. Installation 9. Appendix for Special Order Specifications 5. Initial Start-Up

1. General According to their specified capacity flexible shaft couplings compensate for unavoidable alignment faults and misalignments which occur during operation. The lesser alignment faults during installation, the higher compensation capacity, lifetime, and smooth running in service. Installation by skilled personnel only. Our instructions for installation, service and maintenance have to be carefully studied and to be understood. The assembly drawing has to be in hand of the customer/ user at installation site.

2. Transport After inspection on receipt, flexible shaft couplings are to be carried to their place of installation as delivered and in their original packing, if possible. Any transport protection and fixation of the shaft couplings provided by the manufacturer are only to be removed at site. General: Keep shaft couplings in horizontal axial position to avoid external forces which could affect the shaft coupling. .

3. Assembly and Operating Principle

1 3 1

1 Flange 2 Disc Pack 3 Hardened Bushing 4 Bolt 5 Locknul 6 Hub 7 Spacer

Figure 1 Figure 2 Figure 3

There are two different basic designs for torsionally stiff, flexible shaft couplings: Rgure 2: A complete shaft coupling consists of two disc pack assemblies (Rgure 1), attached to one spacer and two

hubs. Disc pack assemblies are supplied ready to be installed. In general, they are already fixed to the spacer on shipment, so that hubs only are to be fastened to the disc pack assemblies. Disc pack assemblies compensate for axial and angular misalignment. Completed as couplings, they are able to also compensate for radial misalignment resulting from admissible angular misalignment of two disc pack assemblies. Please note that the indicated maximum values for axial and angular misalignment must not be used as maximum simultaneously. For their interdependence please see graph in the assembly drawing.

Rgure 3: Disc packs are directly fastened to hubs or spacer; resp.ln general, disc packs are already fixed to spacer on shipment so that supplied bolts and washers only are to be attached to the disc packs by the customer/user; in order to fasten the hubs onto the disc packs. The operating principle of this design is the same as for figure 2. Axial and angular misalignment may achieve their maximum simultaneously.

SeitlSince 1933: Rexnord Antriebstechnik

HIm 11 1 1 1 ® m!1111 UberwasserstraBe 64 Postfach 10 32 52 0-4600 Dortmund 1

Te/efon 0231/8294-0 Te/efax 0231/82 72 74 Te/ex 08227880

Features of operating principle and misalignment capacity for torsionally stiff, flexible BSO shaft couplings:

I !l i i~ I I ' -t.:' 'i' i" l \ ! \' , ,

angular radial axial

4. Installation 4.1 See assembly drawing - Observe installation dimensions and positions. 4.2 Shaft ends and bores to be connected have to be free from dirt/corrosion particles and burrs. Install keys, if

required. Check fitting dimensions of shaft (and keys) and tolerances. 4.3 If finish bore or other fitting dimensions of the hubs are machined by customer/user, tolerances - both concentric

and rectangular - have to comply with our specifications or our standard sheet NR 860, resp. In case of doubt please consult the manufacturer. Otherwise proceed as described in 4.2.

4.4 Only install products of our supply and use them under designated service conditions. 4.5 Do not change quantity and positioning of disc packs. Arrangements of boltsllocknuts and spacer sleeves or

washers only according to our assembly drawing. 4.6 Do not disassemble elements type 900 or type 920 (see figure 1). 4.7 Mount and secure hubs according to the designated hub/shaft connection. For special connection (flange, taper

bore, oil interference fit) length dimensions being specified in the assembly drawing have to be strictly observed. 4.8 After assembly of hubs or other connecting elements align driving and driven unit to each other in order to install

the spacer. Observe installation dimensions, position and admissible misalignments of our assembly drawing. 4.9 Attach spacer to element type 900/920 or the disc packs. For fitting dimensions and further instructions see our

assembly drawing. 4.10 Tighten bolts or locknuts according to the specified torque (see assembly drawing). 4.11 After installation, the coupling has to be aligned. The lesser misalignment faults, the higher compensation capaci

ty, lifetime and smooth running during operation.

L -.

Check and align axial misalignment first For admissible dimensions see our assembly drawing. If service and/or ambient temperatures differ from a room temperature of 20° C, axial misalignment might become undesirably high. In this case it might be necessary to preset axial misalignment at installation to achieve an optimum axial misalignment at service temperature. Lifetime, misalignment capacity and smooth running are then improved. If required, this will be clarified before ordering and specified in Appendix 9. After axial alignment is done, angular and parallel offset are to be aligned. Besides optical methods it can be done manually as follows, observing the max. admissible offsets according to our assembly drawing. Figures 4 to 6 show alignment methods which may be used. Any readings being specified in this instruction are reference values for alignment.

x

Figure 4 Figure 5 Figure 6

Description to Figures 4 - 6: Page 3

2

Figure 4: Mount dial indicator and gauge. The measuring pOint should be close to the outer diameter of the coupling. Rotate coupling 360°. The indicator reading should not exceed 0.015 mm per 10 mm outer diameter. Example: Outer diameter 200 mm = 20 x 0.015 mm = 0.3 max. indicator reading. Adjust driven and driving unit until this value is achieved or is lower.

Figure 5: Use caliper with dial indicator. Description as figure 4. Instead of outer diameter scan diameter applies. Figure 6: Use dial indicator with adapter. Description as figure 4. Max. indicator reading is 0.015 mm per 1 0 mm length nxn.

Example: nxn = 400 mm = 40 x 0.015 mm = 0.6 mm max. indicator reading. After having aligned the coupling, driven and driving units are to be fixed and secured so that the position of the coupling remains unchanged. We recommend to recheck the coupling according to point 4. to 6. after having secured drive and driven units. General: After the alignment procedure disc packs should look flat and parallel with the mating surfaces if no axial alignment was preset (see 4.11).

5. Initial Start-Up 5.1 After having assembled the shaft coupling and considering valid and applicable safety standards for the equip

ment the coupling is subject to a trial run. 5.2 Recheck speCified tightening torques of bolts and locknuts after a trial running time of 1 to 2 hours. If necessary,

readjust bolt connection with proper torque. 5.3 Observe coupling while operating. Any improperties occurring especially as to smooth running, might be caused

by insufficient or improper alignment or by subsequent deviations, e. g. setting of driving or driven unit. Cut off equipment immediately and recheck alignment of installation dimensions and position according to pOint 4 (Installation). If necessary, correct dimensions.

6. Operation 6.1 Inspect shaft coupling after appr. 500 operating hours:

- Are tightening torques of bolts and locknuts still correct? - Is the coupling still well aligned? Note: For certain designs misalignment values must not be used as maximum

simultaneously. - Are the disc packs still flat and parallel with the mating surfaces? Correct if necessary. Alignment and axial adjustment according to point 4. (Installation).

6.2 After inspection and correction, if so necessary, the shaft coupling is subject to usual inspection intervals of the equipment. These inspections are to be carried out according to point 6.1. We assume that inspection and maintenance of the equipment is carried out once a year for one shift operation, twice a year for two shift operation and three times a year for three shift operation.

7. Maintenance 7.1 The disc pack assembly (figure 1) or the disc pack (figure 3) are the most important performance components of

the shaft coupling. 7.2 Any deformation, cracks or corrosion of the disc pack including bolts, locknuts and washers which are noticed

during coupling inspection, may be caused by torque overload or excessive shaft misalignments. Replace disc pack assemblies including bolts or the disc pack including bolts, locknuts and washers according to point 4. (Installation). Important: Remove reason of coupling overload first.

7.3 All other components have to be carefully checked in case of such failures. In case of doubt please consult the manufacturer.

8. Stock of Spare and Customer Service 8.1 In order to promptly replace any failed parts, it is recommended to keep a stock of disc pack assemblies (figure 1)

or disc packs (figure 3) with bolts, locknuts and washers at operation site. 8.2 If required, the manufacturer's customer service is available to you.

3

9. Appendix for Special Order Specifications

If certain operating instructions are required for the application, which differ from these general instructions or are added to them, any deviations or additions are specified in this appendix. Such appendix refer to individual applications. Customer's name, our order number and type designation are always specified.

4

ratE LIPS

.: 9 ---,-~-~~-"-'

Blllal

12t •• ' ft· 12dHp: r .

~~:l!i

, '-C.5

!,

\~II:~L! (omc 18

Scl'>!1ltt H-H SK';D--;;Ql"--VI'" H"H

••• 11 •• 11

Component nr. W006010280 Mod : Date: 1992-04-21

Description High performance gear pump (fixed displacement pump)

Flow Pump capacity 15,0 dm3 /min at a pump rotational frequency of 1450 min-1 •

system pressure range input P1 min 0,7 bar absolute

P1 max = 1,5 bar absolute

output maximum pressure 250 bar

Direction of rotation Pump only to be driven clockwise, looking at the pump shaft.

Mass 2,48 kg

Repair Repair set

D imens ions [mm 1

W006010287

inlet outlet A BeD E c d e 49 101,5 13,5 30 M6 13,5 30 M6

LIPS

il .,

Component nr. W006121908 Mod: Date: 1992-04-22

Disc~iption

Tank top return line filter With bypass valve 3,5 bar

Filter fineness 10 Mic Nom.

Nom. pressure 10 bar

Bypass opening pressure t.p 3,5 bar ±10%

Mass 0,74 kg

Repair Seal set W006121909

Dimensions (mm) A 8 C D E F 358 309 281 G1 G1 200

DIN 2999

LIPS

d2--. I ,

,--

r ! 11 : '" .c

--.l

I ~\ .I I

I

1)1 I I

I I ,

i ; i

~-sw---1

Component nr. W006100120 Mod: Date: 1992-04-22

Discription. suction filter

Flow rate 60 dm3 /min by a ~p of 0,1 bar and a viscosity

of 500 mm2 /s.

Max. pressure 16 bar (peek pressure 25 bar)

Temperature range -40°C up to +120 °C

Filter fineness 100 Mic Nom.

Mass 1,05 kg

Dimensions [mm)

d 1 hI h2 sw 110 142 40 50

am LIPS

2 3

p+~ 1

Calibration of switch point Schaltpunktelnstellung

Arretlerung

Stop screw

- 33 -

o (") , , Pg 13,5

i'1 /4

- 335-- - ~ · 72 , 5-

••••••• Component nr. W006832203 Hod:

Date: 1992-03-17

Description Pressure switch

Pressure range 5 - 70 bar

Operating Temperature max. +80 °C

Surrounding temperature -5 to +40 °C

enclosure IP 65

Calibration of switch point Either the higher [pvo) or the lower switch point (pvu) is set. The other follows from the switch pressure difference . For the adjustment a manometer should be used.

The switch points can also be adjusted when in service as follows: 1. loosen stop screw. 2. set switch point with a 5 mm spanner; switch point higher or lower by turning to the right or left, respectively. 3. fix stop screw.

Mass 0,2 kg

BtE LIPS

~~~::~K r-28,6j ~61,9 L 'H.,,,. I HEX. I 41,3--j

~ , PORT

.. /s:it-c.tHI,w I-OUTt-t---+-IHHle-I----II-i-- CD ':":' !·,C~EASE 1=" ... :)'0'1

(

Component nr. W006757260 Hod:

Description Flow regulators leakproof screw adjustment

Hax. effective orifice o to 6,4 mm dia

Hax. system pressure 210 bar

Hass 0,50 kg


Date: 1992-04-22

rlfEE LIPS

, (

c

LJ. ~ P T

o u

o u

Pg 11

Anziehdrehmomenl mox. 30 Nm

cc.73

c o .157

Component nr. W084809326 Mod:

El. - Ansc hl up

Description Directional control valve witdh 6

System pressure max. 315 bar

Surrounding temperature -20 to +50 °C

Nom. current 1. 29 A at 24 V DC

Mass 2 . 7 kg

Repair Set of sea l s Solenoid (one)

11 una 13 r.==:::::t==r=""'tr=

I

05 . 3

f'

~~~~-------+==rl--+~

(\J

78

co.224

Date: 1996-10-09

:W084810197 :W08481 0198

~t3 LIPS

L .S. _76.9 _ · __ K

_28.6_ HEX. .

- --L

~ I~i _~~ ~~/

-£~REW IN TO INCREASE

PRESSURE SETTING

VENT , . ..:,..

"L" CONTROL SHOWN

••••• 11

Component Dr. W006700167 Mod:

Description Relief valve Leakproof screw adjustment

system pressure range 7 to 210 bar

Mass 0,50 kg


Date: 1992-03-11

gm LIPS

C :J ...

lead wires cable

red c= red

white

brown

51

.--.~

I

Component Dr. W006831902

Description Level switch

,......!:c!::*=,b::!...., Pressure rating

j=;:==:::=::::::;=\10 bar

Operating Temperature -20 to +110 DC

Switch rating Max. 1,0 A / 250 VDC

Mass 0,5 kg

Hod : Date: 1992-04-28

PARTNUMBER - PARTLIST CROSS-REFERENCE B02155

This list can be used to find the location of a certain partnumber and as such can be used during maintenance, repair alld overhaul.

Part number Item catchword Partlist number Drawing figure Partlist catchword Item Need UM Class '" ... ~. 8021551520

........... , •...... -- .-.--,----.--~-.-"'------•. >.- ...... _ .... - .......... ,.'" ................... ".~ .......... ~ .

Lub. oil and hydraulic connections 016 3000 MM -------------------r--------~.-------.-.

M301035263 Seamless precision tube 1b

M301035272 Seamless precision tube 8021551520 1b Lub. oil and hydraulic connections -~-I--- 200 MM-

M301035356 Seamless precision tube 8021551520 1b Lub. oil and hydraulic connections

M701661 053 Spherical roller thrust bearing 8021551712 4 Assembly of the pod ________ ~ • ___ ••• __ .... __ •••• _._.". __ " .... " •• ___ ,_ ...... _._~._~ ___ w~_~ __ ~ __ ._.~ __ ._" ••• • •••• v ............... ~ •• '" ...... ''' .. " ... ~ .. -." ...... ".-.... . .-•..... _. ----- "-"

M706010022 End rod.wt.bearing slide self-align.+int 8021551712 4 Assembly of the pod

~-------4-----------------------4-------------4---------+------4---------------------------------1-----~-----~--4------M710100228 Straight pipe nipple 8021550573 32 Arrangement of hand pump 003 2 ST

M710190191 Reducing socket nipple 8021551712 4 Assembly of the pod 178 2 ST

1-----------4------------------4------------4------+----4---------------------------------.-.---- -.--,-+::=---j---I M710190199 Reducing socket nipple 8021550573 32 Arrangement of hand pump 002 2 ST

fc--M-:-7-1-'-01-9-0-'-25-5--+R-e-d"-u-c'-in-g-s-oC-'-k-e-t -=ni-pp-,le----------1=-80.,,--2=-1:-::5""5.,..05=7=-=3---l-------+3:-:2,--------lA-::--rra-n-g-e-m-e-nt.,-o-=f:-ch-a-nd-::--p-um-p------·----- 007--- ---4-+-S-T---+------1

M710190305 Reducing socket nipple 8021551520 1 b Lub. oil and hydraulic connections 007A ST ···-·_·_-.. ···_··-1-,·····_··_-_·····_··· __ ·_···_··_----------------------------.

4 Assembly of the pod .._. _.+ ....... _.. ._ .. -............ __ ......... _ .. -- .. - . __ ._._. __ ._._---

374 1 ST -:"CM=7-'-1 0::-:2:-::0-=9--=-52·::-:8c---+E=-q-u-a-:-C1 b-e-n-:d--------------- ----- 8021551712 .-

8021551520 -~ .. ~ ~---~-,

047 1 ST ~---------I---------·---··----·----·--· M710380243 Hexagon head screw plug 1b Lub. oil and hydraulic connections

M710380243 Hexagon head screw plug 8021551712 4 Assembly of the pod 379 6 ST

M710712224 Straight male stud coupling 8021551712 4 Assembly of the pod 177 2 ST

M710712228 Straight male stud coupling 8021550573 32 Arrangement of hand pump 004 2 ST

M710714465 Red.standpipe w.progressive ring 8021551520 1b Lub. oil and hydraulic connections 017A 1 ST

Red.standpipe w.progressive -,:1119---- 8021551-520------ - ----------1b------ Lub.oii-and-iiY-d-ra-u-lic-c-o-n-n-e-ct--'---io-n--s -- ---.-------- --- 021-"-- ---1- sr---' --------M710761134 Elbow fitting with progressive ring 8021551520 1b Lub. oil and hydraulic connections 008 1 ST

M710761134 Elbow fitting with progressive ring 8021551520 1b LUb. oil and hydraulic connections 002 1 ST

22-8-00 Page 1 of 13

Part number Item catchword Partlist number Drawing figure Partlist catchword

f----··------------:=-;:--------.-----.... -...... - .-.-- .-.-. -.-- ... - -'-'--'--'--"--'-"--'-'-'---" .-.... --.-.- .. -.- .. ---.-

l~_~~07~_~ 224 _____ =~b~~f~~in=_~~~~_~~_g~~_S_S~~~ _~~n=_____ _ ~~2_1~~~7~~ ....... _ ..... _ .. _ 4

1b

Assembly of the pod - .... - ._ .. ------.--... -.. _ ..... -... -.. -....... - ............ -............................ .

M710761226 Elbow fitting with progressive ring 8021551520 Lub. oil and hydraulic connections

M710761226 Elbow fitting with progressive ring ~---. -.-.. - .. - ----. -_._ .. _.- .. _ .. __ .. _--_._----_. M710801134 T-fitting with progressive ring

.~~ .......... _". __ ~.e~_. ______ .. ___ ~_~. ______ . __ ._

M712040022 Hex. socket head cap screw

M712040124

M712040124

Hex. socket head cap screw


8021551520 1b Lub. oil and hydraulic connections

8021551520 1b ._. .------... ----.-. _ .. _-

Lub. oil and hydraulic connections

18021550208 20 Arrgi.pitch iransm. and-feed-back box

18021550208 20 Arrgt.pitch transm. and feed-back box

Item Need UM Class

----2" S=r---- --- -- ---I - --1021 -- ----- 1 sr-----

I 017 1 ST

009 1 ST .. -. . ....... . "._-_ ... _-

016 2 ST

025 4 ST _ ..... .......

004 6 ST

M712040176

M712040230

M712040278



._-018 1

16021550208 26 - Arrglpit-ch-t~ansm.-"a-n-d feed-back-bo~' 18021550208 ----~----~2-0--~A-rr-g-t.-Pi-tc-h-tr-a-n-sm-.a-n-d-f-ee-d---ba-c-k-b-o-x------r---I~-- ---_ ..

ST


Hex. socket head cap screw 8021550101 2a Assembly of the hub -------- --_._. -.. - ... --.. -_._--_._-----------_ .... _---_ .. - _ .. __ .. __ ._ .. __ . --'--'-' --- --_ .. -.----.--_._-- _. __ . M712040278 Hex. socket head cap screw 8021551712

M712040330 Hex. socket head cap screw 8021551712

M712041328 Hex. socket head cap screw 8021551712

4

4

4

Assembly of the pod

Assembly of the pod ••••••• _ •• _ •• _ •••• " .......... ~>O'"~ •

Assembly of the pod ._------_._-... _-- ---------_._----_ .... __ .•. _ .. _ ... _-_ ... _. __ ._._-_.----_ ... ----- .. _-_. --_ .. _- _ .. -- ._-- .--- -'-'.- -- .... __ ... -"-' '-"'---. __ .-'-

M712041331 Hex. socket head cap screw 8021551712 4 Assembly of the pod

M712045336

M712045340

Hex. socket head cap screw 8021551712 4 Assembly of the pod 1:-:--_ ....... __ .. _ .. _---_ .. _-_ .. _ ... _ ..... __ .. _-_. --.... -.--.. -- .. --.--.--. ------.-.. -.. -- -' "-' .-.. ' - .---. -' ....... - .... ---.--.. -... - ........ --... - ...... -.. - .-.-.. - .... -- .......... - ..... -Hex. socket head cap screw 8021551712 4 Assembly ofthe pod

.. - .. ~-".~-.

022 2 ST

040 6 ST _._ .... . ~~.- . . " .•.... ~ .... _., ..•...

097 12 ST

234 12 ST

356 3 ST

329

064

013

13 ST

3 ST

8 ST ---1------------_·_· __ ·- -.----------- -----.---- ------.-.-- ------.------.. ---.--... ---.-.---... --..... - .... -.---... --.-.... __ .- .-..... -..... -.......... -....................... -........ -.---.-..

M712082228 Hex.socket set screww.cone pOint 8021550208 20

M712084128

M712086118

M712086168

M713000576

M713000580

Hex.socket set screw w.cup point 8021550208 20 --.... -.-.......... -.--.... -- .. ---.-.--.... -.-.--.--.... -_ ... _._- _._ .. __ .. _ .. _-------_._--_ .... - ....... _ .•. _.-Hex.socket set screw with full dog point 8021551712 4

Hex.socket set screw with full dog point 8021550101 2a

Hexagon screw 8021551519

Hexagon screw 8021551712 4

Arrgt.pitch transm. and feed-back box 021 ST

Arrgt.pitch transm. and feed-back box 019 1 ST

Assembly of the pod 283 1 ST

Assembly of the hub 106 2 ST

Arrangement transverse tunnel thruster 002 2 ST

Assembly of the pod 067

_____ ._ ... _ •.. __ .. _ .. _. ___ •• _. ___ • __________ ._ •• ______ __ ..• _. ______ • ________________________ .____ _ _____ .. _ ••.• _. ___ . _____ . ____ . __ • __ . ______ .. ______ • _______ • ____ ..1. __ -'

22-8-00 Page 2 of J 3

Part number Item catchword Partlist number Drawing figure Partlist catchword Item Need UM Class

::~~:~~~:-=~--=~ ----~: --!:: -- --j ~M=7~1~30=0=1~47~6~~H~e-x-a-go-n-s-c-re-w----------------~80~2=1~5~5~17~1~2~--~--------~4~----~A7s-s-e-m~b7Iy-O~f~th=e-p-o-d=------------------T1~4~3--------1 s~-

,.---------.... -- .--------------.-------- r------- .. -.----... ---..... ----.----.. -.... --. ----.. --. M713001428 Hexagon screw 8021551712 4 rc-"'-' ... -.-...... -- .. --- ---------- .--.-.. ---.---.---.. -.. ----- .----............ -- ....... --. ..---...... --. ----.. . M713001476 Hexagon screw 8021551712 4

---------"---,_._---.- -------....... --------.~.--- ~- ._-- _. --_ .. _. ". ,_ .. - ... --~ .... -...... ----.-.- -.. M713001480 Hexagon screw 18021551712 4 Assembly of the pod 341 6 ST

M713005588 Hexagon bolt-- -----IS021551712---- 4 Assembiy of the pod 005 20 ST

t-M-7-1-30-0-6-48-6---+H-e-x-a-go-n-b-o-lt-------------- 180215S-1-7-12-·--+------1t-4---+-A-s-se-m-b-l-y-ofC-t-h-e-P-Od---------------·----·--1s5--I-----c-12+S=Tc---+----I

M-7--14040029---- Hexagon nut -18021550208 20 Arrgt.piicil-t-ransm:andfeed-back box ... _-

007 1 ST 1

~5--- -----2 sf--- ------M714040033 Hexagon nut 8021551712 4 Assembly of the pod

M714040033 Hexagon nut --- 802-15-51-7-1-2----l-----I'-4---l-:-A-s-se-m-bc-:ly-of:--t-:-he-p-od-,-------------- -173-+----4- sr-----------t-M-7-14-0-5-0-03-1--+Sc-e-lf-:-l-oc-k-in-g-h-e-x-.n-ut-w-i-th-n-y-IO-n-i-n-s-e-rt--+-80-2-1-5-5-17--1-2----+-----+-4---l-:-A-s-se-m-bc-:ly-of:--t-:-he-p-od-,-------------- 2-0-8 - -- ------2 s=r-----+----I

W14050031 - -. Selfl()cking hex:';;iii with nylon insert 802155-1712---- ------- -.... - ..... -4 Assembly of the pod 136 1 ST 1----------+------.. ---.---.--.----+-------+-----+----+--------------------.---.--- ---- .--- ---.---1----1

Self locking hex. nut with nylon insert 8021551712 4 Assembly of the pod 202 2 ST M714050033 ..... __ .~ ... "._ .. _~_. __ ~ ___ .~,, ____ . ___ .. __ "" ......... ·· •.. ··_····_·v···. ............... __ ....... _. -- _ .•...... __ .. -- _ .. -._--._--

M714050036 Self locking hex. nut with nylon insert 8021551712 4 Assembly of the pod + -_. --_ ... _ .... _ .. --_. Assembly of the pod

1:-:=-:-:-::---_ .... _. -.... ..-.. - ... --.. --...... - .. -...•...... -.. .... ... . ....... -.-.----.......... ------------.-.- .--------------- ---- -M714050041 Self locking hex.nut with nylon insert 8021551712 4

M716000031 Plain washer 8021551712 4 Assembly of the pod 1-----_._ ..... _ ............. -.-.. --_.-._ ..... , .... -.. -.--M716000033 Plain washer 8021551712 4 Assembly of the pod 1----------_. -.. - ............ - ... - ... -...................... --.-.. . M716000036 4

. ... _ ....... _ ......... _._ ..• _ .. _-------•. _-- --------- -------- --------------_ .•.. _-_ .. --_. __ .......... _ ....... . Assembly of the pod Plain washer 8021551712

M716001033 Plain washer 8021551712 4 Assembly of the pod

088 1 ST

196 2 ST

206

200

2 ST

4 ST . ...•.•.. __ ...•...•..... , .• ··v·, __ ·._···~··,,_ .. , ..... ___ ~_ .. ~_ .. ~. _.,,_

089 1 ST

203 2 ST

M7-i--61-00-0-2-9---'-s-in-g-le-c-0-il-sp-r-in-g-w-a-s-he-r --------'8·-0-2-1-55--0--2-0-8----- -------- 20'-'-- :A:rrgt:pfich-trar1sm-:a'ndfE"ed~back box ··-----···---~08- -------1- ST ----------

M716600033 Dubo retaining ring 8021551712 4 Assembly of the pod 361 3 ST



M716601025 Dubo retaining ring 8021550208

22-8-00 Page 3 of 13


4 Assembly of the pod 357 3 ST ~ .. -.---.. --.-. - ... - _._ .. _ ... _- _ .... __ . __ .... M716601033 Dubo retaining ring

... ~~. -B021551712 4 Assembly of the pod 328 13 ST

M718500176 Heavy type cyJ. spring dowel B021551712 4 Assembly of the pod 122 3 ST -- .....• -- _ ........ _._ ... __ .. .............. . .. -_. M718500379 Heavy type cyJ. spring dowel B021551712 4 Assembly of the pod 022 1 ST

'M718500s84--'" -Heavy type cyCspring dowel -- ~=lB02155151-9 ... --.- -. -.----.. 1 Arrangement transversetunnelthr~ster ..- 001

M718700390 IReiSlrllng-;:ingfor shaft----- -- ---- -- B021551712 4 Assembly of the pod 174 1---_ .... _-_._ ... _.............. . '··1··· .........•. - --'---' - .... . ... '" •... M718701480 Retaining ring for bores B021551712 4 Assembly of the pod 354 1 ST

----+------+-----------------------------------+----+ M730000221 Seamless o-ring seal B021551712 4 Assembly of the pod 047 ST

'_'" •...... _ ..

2 ST

1 ST

f-------.- ... -----.------.-.--.. - ... -.-.-... - ..... -.... ----'---------.- -f---------+------+--------------------------f----I-----+- ---1---1 M730000225 Seamless o-ring seal B021550101 2a Assembly of the hub 052 ST

M730000226 Seamless o-ring seal B021551712 4 Assembly of the pod 323 ST Ic---:-:-:-----.. -..... - --.--...... -------. -'-"- -...... -...... --.----- --.------ ... -- .--.---... M730000239 Seamless o-ring seal B021551712 4 Assembly of the pod

M730000456

M730030031

Seamless o-ring seal B021551712 4 ---.-----.. --------.-... -..•. ------.. -.--.. ---- -------_.- --------. -.' ""' ..... V-ring B021551712 4

Assembly of the pod

Assembly of the pod

'M731Q·0--0-2-9-0----IC--o-pp-e-r-sea-lin-g ring-·--·--------·---- 802155171-2---- --.----- 4--'---' AssemblY·oflhe-pod----------

M731 000323 Copper sealing ring B021551712 4 Assembly of the pod -------.--.------.----- 1--_._._---_._-_. ----.---- ---.--..

Sealing. ring.metal and rubber. bonded B021551712 4 Assembly of the pod

059 1 ST

262 1 ST

020 1 ST

031 2 ST

011 1 ST

054 1 ST M735000022

M735000029 s --C=-:-~------------' .-.--- - -. - -------------------- - ----. - -- ---- ---.----. --.-.. -- ----- .---. --Sealing. ring.metal and rubber. bonded B021551520 1b Lub. oil and hydraulic connections 047A 1 ST

Sealing. ring.metal and rubber. bonded B021551712 4 Assembly of the pod 248 1 ST M735000530

T001016301 ~----.. --.. -... -......•. ------..... -----... -. . .. _ ............ __ ... _ .. _ ... _-_ .... _._ .. _-_ .. __ ._ ..... __ .. _ .. - -_ .... _._--- -----------------.----.. --..... -.......... -... - .. -.-.--.. -.. -•.. -..... -.- .. _. __ ..... _--_ .. _._--- ---.. Fork B021551712 4 Assembly of the pod 121 1 ST

T001058027 Bearing bush

T001077244 Bearing bush

T002004954 Compression spring ~.---.. -.-.--.-........ --........... -- .... -----.-.-... -.-T002008623 Rod end bearing

22-8-00

B021551712 4 Assembly of the pod 050


B021551712 4 Assembly of the pod 281 - .. -----.- --.--.---.... -- .... - .. ---. . -.---.------ '---"--'-'---1 c·-.. --:· .. ,-··-::-:---,------·------·-·--·· _.-.. -.--.... ,


2 ST

1 ST

3 ST

2 ST

Page 4 0/13


T002008829 Hardened cyl. pin 1-----.--." -""--" -,,'- --" -----""-"" " .. "",,'" ,,-T002014224 Cup seal

T002016081 Potentiometer __ ••••••• ___ .,._ 0_ _ ___ .______ __ __ __

T002017248 Cock.three way

T003000678 Compression spring

8021551712 ••••• >0 •••••••••••• ,,_ •••••

8021551712

8021550208

8021550573

8021551712

3000231 4 Assembly of the pod

4 Assembly of the pod

Arrgt.pitch transm. and feed-back box

Arrangement of hand pump

Assembly of the pod

035 ST

017 1 ST -- .. . -.~-- _ ...

005 2 ST ~ A •• .----

380 6 ST 1-------1---.-"""--.. "--.".""""".,,.""""""--------"t--------j------t-----j------,,-,,-""--.-"---"-"".-""".------------ ---,,- ,,-._,,-""-,,-- --,,-"""--,,-T003000918 Pipe clamp 8021551712 4 Assembly of the pod 092 4 ST

T003003050 8earing bush - 8021551712 4 Assembly of the pod - oao 1 ST ".-,,-.... ,,--.---,,---.-----l=-::-::-:--=-:::---:-:::-c--::----j------+---+:--------:-:--:-:-:-.-----------------,,--,,--,,-.,,---I----j-----jC"---I----/

T003003114 Locking nut 8021551712 4 Assembly of the pod 016 ST I-------+----.,,------,,-----+-------+-----+-----j-----,,--------------I---j----I'---I----/ T003003132 Locking nut 8021551712 4 Assembly of the pod 284 1 ST

T003004775 Stud 8021551712 4 Assembly of the pod 172 2 ST --,,_. "-_._"._,, ::::""""--_.-:._"":-""""----_ .. ""

W000512729 Oil supply pipe 8021551712'-W00051'2729 4 Assembly of the pod 128 2 ST

W000513101 Oil supply pipe 8021551712 W000513101 4 Assembly of the pod 098 2 ST

WOOi 001053--"" PropellerShaft--"- ----,,---,,- 6021551712 '11100"1-001053 4" .- ... -.. -.. -IAssembly of the "pod "-'''-''''''--'''''''''''-'-''-''''-- 1 ST

W001959079 Gear set for pod B021551712 """ W00195905S- 4""""""-" Assembl-y -of the p-o-d -""""--"--,,----,,---,,---,,,,-,,-"""--

Flexible.coupling 8021550522 26 Hydraulic power pack 120B 1 ST

....... Pod ".-,,---,,--,,---"""--- 802155171'2"--"-W002150196- 4--"""" Assem"bly-oft-h-e -pod"---"-"------·------- -10-0--- ---1 sr-"""" """-"""" W002000863

W002150198

W00261 0635 8021550101"--- W00261"0635- 2a""" "-"-... ,,.-.,,-.--,,-------,,--""""--,,--,,--,,.----.- --.- ----1--.".,,"""" .-""-"",,.,,""

Moving cylinder yoke Assembly of the hub 020 1 ST

W003400828 81ade carrier B021550101 W003400828 2a Assembly of the hub

tvOo38S0367 Feed-back rod ,,----,,-------,,"--,,-B021-551712"---W0038503S7" 4--"- Assembly of the pod

019

197

4 ST

1 ST

W004010025 Compression spring B021551712 A409450 4 Assembly of the pod 017 16 ST

W004065061 Piston ring with clip B021550101 W004065061 2a Assembly of the hub 069 1 ST

W004220445 Hub body 8021550101 W004220445 2a Assembly of the hub 025 1 ST 1-----,--.. _-- -----,,--- """,,"-----...... ,,",, ... . W004260104 Bearing housing

-"""""""""0..",,,,-- __ "'_"'''',,0.._''''''''''''''_'' ____ ,, __ ,, ______________________ ."" __ " _____ "_,,,,_ .. ,,.,, •.•. 0..".,, __ •• """_'"''''_'''''''_.'''

8021551712 W004260104 4 Assembly of the pod 385 1 ST

22-8-00 Page50/J3


,------_. ------_ ... W004290354 Oil distribution housing Assembly of the pod 1 ST

W004340801 Inspection cover 8021550522 26 .. Hydraulicpower·pack----····· 1 ST

176

210 ... -._. _······-1-··_··· .. 1

r-:W...,,0C-004--:-34-,0-,8-::-27--+I-:n-sp-e-cc:-tio-n-c-o-v-er--------t=-8072=-1=-=5c=5-::-17::-1=-=2-:---tWc::-:::(0--:::047 3=-4=-=0c=82=7=-+4-:-----tA"":"s-s-e-m-:-b"":"ly-o-:f-:th-e-p-o-d-:----------·-··-···-·---··244·--+---1 -t-S-T--+---1

.... ... .... W0044ooi84· 20 W004400784 Flange cover Arrgt.pitch transm. and feed-back box ..... ...• ... ....•... . .......•.......••........

005 1 ST 8021550208 ~.-------- -_._--_ .. _ •...•. - •........ W004501018 8earing bush . ............. 802·1-551712 W004501018 4 . Assembly·oithelpocf-··-· ........ . .. -·154-· - ---1· ST .. I ~--------+-----------------------+---------~~-~--~------r---------------------.-------.-----~----+---4i W004520332

W004700065

Sliding block

Supporting ring

8021550101 W004520332 2a Assembly of the hub 002 4 STJ

.--... - 802155171·2 W004700()S5 4· Assembly of the pod .... 27()N 1 ST

W004700309 Supporting ring 8021551712 ~004700308 4 Assembly of the pod .-... -........... -... . .............. ----+,---+------1

056 ST I:-:-:-:~=-=-=-::--:-c--.-f=:----...... - .. ----------t=::-:-::c=::--:-::-:---!:-:-:::-::-::=-=-::--:--:-t::----+:----:--:--W004730044 Stop ring 18021550101 ~004730044 2a Assembly of the hub

W004770291

W004775040

W004781 029

W004782088

Spacer

Adjusting ring

Lantern ring with 2 supporting lips

Ring 1--------- - .. -------- .......... - ........... - ... .

I



8021551712 fA,309499 4 Assembly of the pod .......,...c---::-:-:--.- .... - ................... .

Assembly of the pod

·----1-05··· 1 ST

011 5 ST

013 ST

269N ST

233 ST

W004787028 Adjusting.ring 8021551712 3001990 4 Assembly of the pod 065

W004787030 Adjusting.ring 8021551712 3001993 4 Assembly of the pod 278 1 ST ········-··········Ic···-····-·-···-····- ........... - .....•.• - .. ---... - •..• -.....•................ -........ ------.-.-

8021551712 3001990 4 Assembly of the pod 1 ST 368 r----------.-.-- ----,------. W004787031 Adjusting.ring

W004800054 Distance bush --.. -.-- -. ... . ..... 8021551·712-"-·---~004800054-4· Assembly of the pod 164 1 ST

W004800099 Distance bush 8021551712 ~004800099 4 Assembly of the pod 383 1 ST

Woo4a00101--··- i:jlstancet;ush----··-·-------· 802155·1712-·-·-- W0048001 01··· 4---- Assembly of the pod -_ ............. . 286 1 ST

W004891535 8ush.reducing 8021551712 W004891535 4 Assembly of the pod 280 1 ST

W005010062 Lantern piece 8021550522 26 Hydraulic power pack 1108 ST

W005081530 Manifold block 8021550522 26 Hydraulic power pack 315 1 ST 1-------.- ... ---.-.... -.--. ··········-··----···-···-·-··--··---10-----·--- _ ............ -... -- - ..... ---1------.................... - .. --.. ------W0051 02804 Pipe clamp 8021550208 20 . Arrgt.pitch transm. and feed-back box 031 1 ST

22-8-00 Page6of13


IW005102809 -- Plpeci-amp---------------------- ..... _,"--_ .. _ .. ,_ .... _-._ ....... _._ ... __ . __ .... _ ... _ ... _---"_. __ ._"-" ._-_ .... _. __ ._._.- .--_._._._---_. __ ._ ... _ .... , .... -.... __ .. _ .. _"-,- .. -_._---------_._-----"-,,---~-----.. -8021551712 4 Assembly of the pod 256 2 ST

1 ___ • __ ..... _.~ _____ ._ •• _._ ••• "._ •• " •• '_." .,_" ••••••• _. ". -_.", . __ . _._.

W005204015 Junction box 8021550208 20 Arrgt.pitch transm. and feed-back box 023 ST

W00531 0985 Plate.adjusting 8021551712 W005310985 4 Assembly of the pod 251 1 ST ._------_ .. _ ... _._. __ . . .....•.. . ... _._-_. __ ..... __ ._. " .. __ ._--"- _._--_. __ ............ _ .. _ ... .

W005311606 Plate.clamping 8021550101 W005311606 2a Assembly of the hub 042 1 ST ., .. __ . ..... • "." ·.·, .. _· ........ _· .. "n··.···.·.·,··· .................• " ........ ---....... - ... -.- ... - _ .... _._ ..

W005400099 Tank 8021550522 26 Hydraulic power pack 205 ST

W005820275 Liner 8021551712 W005820275 4 Assembly of the pod 058 1 ST ---._-- - -.. ". - .. - -. ~ .. -_. '" ... ,~ ..... .-- .. ~-~~ -- .--_. -126 - - ~ ._-, -~ ~- _. -- -- -'-'-~ .... _._-_. . . - .. "-'-- ~- -' -" -- .... -~- _ ... - -- ._- .. __ .- ---- .. _ ... - .-..... . W006010280 Gear pump 8021550522 Hydraulic power pack 125C 1 ST

8021550573 32 Arrangement of hand pump 001 I:-:W

C:-:0:-::0

-=-6-=-04-:-:0=-=0-=7=-7- - Ha-n-d-p-ump---------·----+=-=-::-:-::-::-:-:=---+-----!c:-c:----f-:-------:-:---:------------+::-::-:---+------,1*S=T-+----i

8021550522 26 Hydraulic power pack 220 W0061 00120 Suction filter 1 ST

8021550522 26 Hydraulic power pack 225 W006120016 Air filter 1 ST

W006121008 Filter cartridge 8021550522 26 Hydraulic power pack 226 ST

W006121802 Return filter cartridge 8021550522 26 Hydraulic power pack 250 1 ST --.. ----- :c-c--=---~c_:_--- .... ~ .. ,-... ~, ....... -- .. ---- .. -..... --, --. W006121802 Return filter cartridge 8021550572 Arrangement of hydraulic power pack 004A o ST

W006121908 Return.filter 8021550522 26 Hydraulic power pack 245 ST

W006130080 Indicator 8021550522 26 Hydraulic power pack 255 1 ST :::---,:-:--,-----:--::-:---:--_ ... __ ..• -. __ . _ .......... __ ... _ ... _-_ .. _._ .. __ ........... _-_ .. _ .. _ ...... _ ... _-_ .. _- _._._----_ .. _ .. _-_ ...... _. __ ...... _ ... ,-_ ... _._ ... _ .... _-..... _-.. --- ----------

W006200158 Radial deep groove ball bearing 8021551712 4 Assembly of the pod 152 1 ST

I:-:WC:-:0:-::0-:C6-=-20=-=0:-C1-::-59-:--IR=-a-dC:-ia-:-l-:d-ee-p-g-r-oo-v-e--:b--a-=-II-:--bes·rlng---- 80215i;"1-712-··---------·-·- 4------ Asse-m-biy-o-ft-h-e-pod ----·-----·-----------175--- ---"1- -ST-----

W00621 0944 Spherical. roller. bearing .double. row 8021551712 4 Assembly of the pod 1---_._-----::----_ .. __ ._-_ .. __ .. __ ....... _ ......... _ ........................................ -......... - ...... -._ ... -.. - .. --......... - .. - ....... -.-.. -1---.-- .-----.------.--.... --.... --............................... . W00621 0945 Spherical.roller.bearing.double.row 8021551712 4 Assembly of the pod

W00621 0953 Spherical.roller.bearing.double.row 8021551712 4 Assembly of the pod

W006230008 Tapered roller bearing 8021551712 4 Assembly cif the pod

W006230060 Tapered roller bearing 8021551712 4 Assembly of the pod ~.:-.-.-...... - ...... -•.•.•........ --- -_ ..... _. __ .. __ ......... _._-_ ... _._--_._- ----.-.------ --_._--W006260065 Spherical roller thrust bearing 8021551712 4 Assembly of the pod '-----_. __ .- .. _._ .. _._ ....... _ .. _. __ ..... , .................. -................................ , ............ _._ ... _ .... _ ... _ .. _ .. _ ............. _ ............ .

22-8-00

249

232

131

163

371

382

ST

. sf""'- .. -.-.--

1 ST

2 ST

1 ST

1 ST

Page 70[13


E006260065-- spherical-;:oiierthrusi-bea~ing--"'---- 8·021551712---- ------------- 4------- .' ... -Assembly -of the' pod----------Wil06300901-- Suctionli'ne--'---'---" -''''---'- --_. 8021551112-" - ... --. W0063il0901···· 4-" .... Assembly'ofihe'-pod

W006300902 Suction line 8021551712 W006300902 4 Assembly of the pod ---_._-_.

377

257

007

1 ST

1 ST ----.--.. - .. ----.- ··-----1=-----,-,------:---·-·-----.--· .. ---· W006350221 Straight male stud coupling

~~_~~.~,~v __ ~ '" , ._._. __ ~_ ... " _

8021550522 26 313N 1 sf .-- --"---»_ ,._._ ........ _._ •• _'" __ .~'~ ___ H'~~ .. ~O,.~ •• ".~. ~


Straight male stud coupling B021550522

W006350221 Straight male stud coupling 8021550573 - -

W006350221 Straight male stud coupling 8021551520

W006350224 Straight male stud coupling 8021550522

W006350241 8ulkhead.filling.w.progressive ring 8021551520

W006350241 8ulkhead. filling. w. progressive ring 8021551520 ~---... _-. __ .. -W006350242 Straight male stud coupling 8021551712

W006350243 Straight male stud coupling 8021551712 ........ 0> ........................... ~ •••

W006370035 Red.standpipe w.progressive ring 8021551520 0-:-:-.:-----.. - .. ----... --.. ----. --.---.-.......... --.......... -........ ---...... ,-, --, -. , .. -.-.. .. .............. --.. - .... -..... ----- ------W006370036 Red.standpipe w.progressive ring 8021551520

26

32

1b

26

1b

1b

W006350242 4

W006350243 4 --1----- .

1b

1b

,._-

Hydraulic power pack 321N 2 ST

Arrangement of hand pump 006 4 ST

Lub. oil and hydraulic connections 007 1 ST

Hydraulic power pack 317A 2 ST


LUb. oil and hydraulic connections 013

Assembly of the pod 008

ST

1 ST


Lub. oil and hydraulic connections 010 1 ST

Lub. oil and hydraulic connections 027A 1 ST

W006392906 Measuring coupling 8021550522 26 Hydraulic power pack 352 1 ST

~ ,.~~,~.-~.

f-:-:,------.------ ---.. --.... -- ...... -......... ", .. -.... -...... -...... -.---............. - .. , ...... "" ............... - ---.--.. -----.. -.. --.-.---. - .. - .. ----... ---. -.- - - - .. --.... -- --- -------.- .. ---.-------- ----.----.. ------.-----.-----. -"'-"-""'- .---. -------- .-----W006400018 Pressure gauge coupling 8021550522 26 Hydraulic power pack 351 1 ST

._-=,-_._, ......... __ .. _ .. _._.--.,_ ..... _-_.--_." ... - _ ..... " ,_._-_ .. _--_._ .. _----_. _._------- ---_ .. _ .. _-- _._--_._------------------_ .. _ .... _-_ .. "._ .. _._" .. -_ .. ---- --------W00641 0009 Elbow fitting with progressive ring 8021551520 1b Lub. oil and hydraulic connections 015 1 ST

W00641 0046 Elbow fitting with progressive ring 8021551520 1b Lub, oil and hydraulic connections 001A 1 ST rc-.:-::--:-::-:::-:-:-::---t::::----------------- -------",-----... ----,- . ---.. --",-.... ---.. -- .. - ...... ,-.-.. ---... -- ------------.--,,-----..... -,-W006466146 Flange 8021550522 26 Hydraulic power pack

W006466146 Flange 8021550522 26 Hydraulic power pack 135 ST

W006466168 Gearwheel hub 8021551712 tw006466168 4 Assembly of the pod 241 1 ST

W006490171 Piece. coupling 8021550101 tw006490171 2a Assembly of the hub 037 1 ST ------.----.-----.-.. - .. - ..... - .. -.... - .. -.-.. -.-.--- ... -------------- -,------II:---c--:-:---,-,----:----:-:------.---......... -W006540028 8anjo fitting with progressive ring 8021551520 1 b Lub. oil and hydraulic connections 014 1 ST '---_._------- ---_._._ ... _,,_ ... _,,_ ... - ,,,_ ........ _--_ .... _._-_.- ._._._._--- ._._--_._-- -_._---- _ .. _ .. _. __ ._ •. _---------_., ....• ,._ ... _ .. _ .... _ ...

" ..... -------- ---~--.- .. -- ---~, .. ,..,.'''--- ----~-.---

22-8-00 Page 8 of 13


~------ .. -- --_._._-----_._--_ .. _----------,-------_. _ .. -_._-- ----_._---_ ... _._.- _ ... _-_ .. _ .. -.- .. _--_._----------W006540239 8ulkhead.fitting.w.progressive ring 8021551520 1b Lub. oil and hydraulic connections 020 1 ST f---... ----------... -... --.-.. - .. ----.. ----------.- ------ .-----.--W006540239 8ulkhead.fitting.w.progressive ring 8021551520 ·····1b Lub. oil and hydraulic connections

W006552059 Plug 8021551520 1b Lub. oil and hydraulic connections 026 2 ST ----_._ .. -_ .. _.--_ ...... -...... __ ._--.------------------- _.- -_._ .. - ."- -...... _._ .... _-_.----- - --_.- -_._-----W006564110 Hexagon head screw plug 8021551712 4 Assembly of the pod 247 1 ST

. ..... --- ... _ .....

2a W006564162 ..... __ ........... __ .- -•... _ ..• _ ...... _ ... ".- .. ---.•. -------------- - --- ..

Hexagon.socket.screw.plug 8021550101 'c"" •.... --... - ••. -----------,,-- -.-Assembly of the hub

W006570170 Threaded plug 1W006570170 2a Assembly of the hub 050 2 ST

-- ---. '1b- ...... ....... ,. ....... -..... ~.-" .. . Lub_ oil and hydraulic connections

-_._--_ •...••... _.--... ---- .. _----_._. __ . -----W006574817 Plug 025 2 ST

W006575035 Hexagon socket pipe plug

8021550101

8021551520

8021551712 4 Assembly of the pod -----~r1~58~-r-~·f~S=T~·- ----

W006700167 Safety valve 8021550522 26 Hydraulic power pack 320 ST

W00671 0430 Non return valve 8021550522 26 Hydraulic power pack 305 ST -------- .. _-._-_ .. _ .. ---------_._ .. --_._._ ..... . .. _. ~ ............•...... '"~~ ......... -. ~ .. ' ...... .... . .... _.--......... _.--W00671 0431 Non return valve 8021550522 26 Hydraulic power pack 310 1 ST

~~~~~~~-~-~-------~~~~~~-~r_---_4~---~~~~---~--------------~~~---~~-i------W00671 0432 Non return valve 8021550522 26 Hydraulic power pack 325 ST

W00671 0451 Non return valve 8021550522 26 Hydraulic power pack 1---------_ ... --.-.-... - .. -.-W006757260 Flow control valve 8021550522 26 Hydraulic power pack

W006800300 Pressure gauge 8021550522 26 Hydraulic power pack t:-:--.,-:-:-:--,-,,--~=--Ic.,-,---:----'·--""--"-"-·----···'''''·-· .. W006821517 Dip stick

... --.. -..... --_ .. __ .-,------ ---_ .. __ ._--_.- _ .. _- -_._-------_ .... - ...... --.. _---_ ... _--_ .. _--8021550522 26 Hydraulic power pack

I:-:-:-::--::-::-c::--::-:-:-::-::c-+---:--: .. -.--.--.-.--... --W006831902 Level switch

...... -... -.. ---.--.... -- .. - .. -.--------- ----.. -------.. ::----f:-.--.---------.--.. - .. 8021550522 26 Hydraulic power pack

Pressure. switch 8021550522 26 Hydraulic power pack W006832203

W006840214 --..... _._----_._--------- =-:::-:::--=-=-:-:::-::-::------ -------.... __ .. _--...... -----.- ... __ • __ .... _._-----.. _---------------._---_ ..

Thermometer 8021550522 26 Hydraulic power pack

W006905723 Support 8021551712 1W006905723 4 Assembly of the pod

W006905724 Support 8021551712 W006905724 4 Assembly of the pod

W006905741 Support 8021551712 W006905741 4 Assembly of the pod

325A ST

330C 1 ST

350 1 ST

230 1 ST

235 1 ST

340 2 ST

1 ST

167 2 ST

095 2 ST

259 2 ST

W006905743 .. ---- Support----------------·--·'B02155020S-- .. -- W006905743- 20--- Arrgt.pitch transm. and feed-back box------------- 029------ --3-ST-- ----.

'--------_._--- ----------------._-_ ..... _. __ .. _ ... _-------.- .... -..... _ ..... _ ......... _._. --.. --------. --_.---------------_._-" ...... __ . -'-

22-8-00 Page 90/13


IW00690S74il--- Ropeguard-- - .------- Assembly of the pod 340 6 ST

iWD06915360- Strip .. ------- 8021550101

i:-:-:-:=-=-=-=-==::---+::---:--:-----------t=-::-:::-:-::c:::-::-::-::-:---t-----+----+=----:---:----:--:---------------.----- ----I---+---j W006927772 Card.print 8021550601 003 1 ST

_~ A •• _. __ ,,_._. __ ~·_ •• ~ __ ._._. __ ., ~ __ ••• ___ •• __ ." ",._. • •••••••••• _. ___ .... __ •• __ •• _ •••• _.

2a -., .... __ .. _._._-_ ... _._--- - ~-.----. -_ .. __ ...... _-

Assembly of the hub 016 16 ST

Control cabinet .......... _ ....... _.- ................................ . .~ ...... ... ... ---~,--, '--'-'---' • ! .• " ...... -...... . -0- ,,,._" .....

W007000115 O-ring 8021551712 4 Assembly of the pod 367 1 ST -- .. --- .. - _._---_ .. _._-_.--_ .. _._ .. • •••••• _,o> __ •••••••••• ~ ••• '".

W007001022 O-ring 8021551712 4 Assembly of the pod 253 ST

W007001252 O-ring 8021551712 4 Assembly of the pod --------'151-1-- 1 ST

•••• ».





W007023700 o-ringls021551712

i-W-0-0-70-2-3-80-0--+-0--r-in-g-------------+18::-:0:-:2:-:-1~55::-:1~::7:-:-12::----If-----+---:---1-:-----:-----::-:-----:--------- ----------- 2i~,_------·1 S-T---i----i

W007030600 Seamless o-ring seal--18021551712-------------'1a'1-----I----- 1 ST

i-W-0-0-70-3-1-0-00--+S-e-a-m-le-s-s-o--r-in-g-s-e-al------·--18021551712·--------------- 0'0'2---- ------+S--T----l---

2 ST

---,----_-0_---- __ .. _. ____ . __ . _________ ._______ _ ________ . __ .. _____ .. _________________ . ____ .. ______________ ----- ------------------- .. --- .... -........ W007031 001 Seamless o-ring seal 8021551712 4 Assembly of the pod 230 1 ST

W007035094 O-ring 8021550101 2a Assembly of the hub 018 24 ST --.. -.--.. --------- _ .. --_ .. _-_ .... ---,--- ... _-_ .. - ...... _.----.----- ---------_._- .... - ... ----... -'--'--'-- ----.----... ----W007040116 O-ring for blade foot 8021550101 2a Assembly of the hub 015 4 ST

4 Assembly of the pod 325 2 ST

W007065008 Oil seal 8021551712 4 Assembly of the pod 275N 3 ST f--c--c--,-------. -------.. - ... --' ... -.. -.. -......... -- ... - ..... ,-W007065188 Oil seal 4 Assembly of the pod

W007080946 ~---.---.. --.--.----.. -.-.---.-----.. -'-. ---1-,--,--------- -----.-.- .----.------.-----.-------.---- ...... --.. - .... -.-.---.-.. ------- --.- -.----.-.- ---.-.- - .. -.---Packing 8021550522 26 Hydraulic power pack 1158 1 ST

W007088868 Rod sealing 8021550101 2a Assembly of the hub 021 1 ST -.----.--------.---------------------.---- -.................. -........ --.---- .... ---.--.---,--- ---.. --.................. -.--,-.-,-... ------.. -.--.--.--.--------.-,- ---'---+---1---W007110166 Hexagon bolt 8021551712 4 Assembly of the pod 184 20 ST

W007110166 Hexagon bolt 8021551712 4 Assem bly of the pod 187 10 ST

W007130404 81ade bolt 8021550101 W007130404 2a Assembly of the hub 017 24 ST

W007140144 Flange bolt 8021550101 W007140144 2a Assembly of the hub 048 8 ST '¥--'-¥"'-'--'-" ,.~"~-,, ..• -- .. ,,_ ... -

~--- ---------_ .. ------_ ... --._---....... _._ .... W007250541 Locking nut 8021551712 4 Assembly of the pod 155 1 ST --------------_ .... _ .. __ ._.

22-8-00 Page 100/13

Part number Item catchword Partlist number Drawing figure Partlist catchword Item Need UM Class ,---....... _ .... _._ ... _- .----_ .. _-_._._ ....... _ ... _ •....•....•. _ .... . . ,........... .. ....................... -................ - ........... -............ __ ............. --- _.-.... - -_._ .. __ .----... _---_ ................... __ . __ ... "- .... _------_ ... _-.. _- -_. . ....... - ...... -.--~ .. - ----W007281 067 Hex. socket head cap screw 8021551712 4 Assembly of the pod 238 16 ST

"'~" ",,-_._,,-_._.-.... - .--"---,".--- .. _ ..... _._-_. __ ._- ._- -_ .. _ .. -W007281108 Hex. socket head cap screw

W007350038 Hexagon socket head shoulder screw • ________ • ___ ._ OH> • •••• _ ., .......... h ••••• • ... ,,, """" ___ .,_ •• , __ ~_._.

W007352500 Hexagon socket head shoulder screw

W007375027

IW007375029

IW007530516

!W007530517

W007550008

W007550008

Plain washer

Plain washer

Dowel

Dowel

Locking.wire

Locking.wire

8021551712 4

8021551712 4 . ---~-.-.------... - ~ _ .. _._-- ....... 8021551712 4

...... ...... ...• -._ ..

8021551712 4

8021551712 4

8021550101 woci7530516 2a

8021550101 W007530517 2a

8021551712 4

8021551712 4

.............. - "" .. " " ..•.•. -."-_ ... ,,. . ..•.. ,._ .... _-" ... -.. _ .. Assembly of the pod

Assembly of the pod ...

Assembly of the pod . _._ ... -.--"'.. .

Assembly of the pod

Assembly of the pod .-.~ - '._._-- -" -~ .. -~-.

Assembly of the hub

Assembly of the hub

Assembly of the pod

Assembly of the pod

'252 3 ST

205 2 ST . .... -.. ..... ...... .. .......... _-134 1 ST _ .... .-.. - - ._- -014 8 ST

-.. -.-.. -.... -.-.- .................................... __ ... _._-+--+---, 239 16 ST

....... --" .. ~. -- _. -. 022 8 ST .

004 2 MT

182 .. --·'--1' :"'M:=T--t-----1

8021551712 4 --- ... _ .. - ...... - ........ _._ .. _ .. _-_ .. _-_ ... _------ .- _. W007580261 Hardened cyl. pin . ....... Assembiy-o-f-th-e-p-od-'- 3 ST 137 .... f-------~------------__l------__l-----.- ----1---------------.-... --............. -_ ........... - ... ---" .. -,,---+---+---4 W007583216 Pin.closing 8021550110 W007583216 Tool 003 1 ST

W008110024 Slugging ring wrench 8021550110 Tool

WOci-814a093'-- Socket wrench-···-·--............................. '-......... - ................ _ ..•. __ ..... .

8021550110 Wci()8140093 Tool

W008997023 Zinc.anode 8021551519 Arrangement transverse tunnel thruster

Assembly of the pod ~--.--.... - .. - ._---,-----_ .. --_._._--......... _ ..... _ ......... _ ... _-_ .. _ ..... __ .. _ ... W084809326 Valve.4/3-way 8021550522

................... - ----.---------.---

W084811703

W084811959

W084812609

W084812640

Seamless o-ring seal

Retaining ring for shaft

Housing for sealing

Liner

Cover

26 Hydraulic power pack

8021551712 4 Assembly of the pod "._ ........ _-... _--- _._---_ ... _ .. _- .----.-.-~-.- --.-.-----.-.-... --................................ ..

8021551712 4 Assembly of the pod

8021551712 W084812609 4 Assembly of the pod



1 ST

001 1 ST

--004--' 16 ST ................ ·············1·69......·-1· 5T---"~

335A

266 1 ST ................ -........ "-.--.. ,,""-'-- -.. ----

130 1 ST

358 ST

274N ST

322 ST W084812708

W084812709 .. _ .. ,,--_ ....... _--------_.- ------.--- --- .. -_ .... _---_.-.. .. ................. _.-- ...... " ... _--_._ .. ,,-_ ........... _--......... "" .... " .. - ... ,,_ ......... ",,--.... _-_ ........ __ ._ .... _--- -_."--'

Protection plate 8021551712 W084812709 4 Assembly of the pod 320 1 ST

22-8-00 Page 11 0/13


W084812-i1S--- 8lish:protecting-------- ----------------IB021551 i~-W084812i1-S- 4-----. Assembly of the pod

WOS481·2719·---- Slicii-ng-block---- .... -.--- 8021551712------ "",1084812719 -4-' Ass-emiJiy-of the pod----··-......:~ ~~~-~:~ ~~~~_ .. _ ~: ~~._~_=~-._=J

166 1 ST

~W-0-8-48-1-2-7-20---+F-e-e-d--b-a-ck-.-le-ve-r---------------+B-0-2-1-55-1-7-1-2-----+W--108-4-8-1-27-2-0~4------+A-s-s-em--bl-y-O-f-th-e-p-o-d---------------------·--14-9---+--~1~S=T~-+----~

W084812721 Support B021551712 W084812721 4 Assembly of the pod --.----.-.-".--- 148 ST ...

------_ ........ __ ...... __ . ., .... _ ..... __ ... _ .•... _ ................... _ ..

W084812754 Connection rod B021551712 W003890019 4 Assembly of the pod 127 1 ST f-------,-----+-:--------.,----:----:--- .... ----.-.-.-.---+:--,-,:-~ __ _:_-----I---------+-----__If--------~--_,_---------------.------- ... _--.. --.. -- --------.- .-c----I------j W084812863 Hexagon socket pipe plug B021551712 4 Assembly of the pod 139 3 ST I:-:--:-c~_:_:c::-.,- .. -... - .... - -----.---.--,. -----.-- --.. - - .... -W084812939 Distance.ring B021551712 3001994 4 Assembly of the-pod----- --- -- 3701 1ST

W084813877 Hex. socket head cap screw _._--_._--- ---_. __ .. --'~:+::=---II---~

B021551712 4 Assembly of the pod 268 12 ST i W084816461 Support

---+:--------------+:---,-_:_--1-------1---.---------------------.-.-.-----.-.-.- --.. --..... -.- .--__:_-1==---+-----11

B021551520 W084816461 1b Lub. oil and hydraulic connections 005 1 ST !

W084816462 Support B021551520 W084816462 1b Lub. oil and hydraulic connections 019 1 ST .' "-'" .-... ----1--· - ..... --.. - -.. -.• - .. ,----.- .. -.- --.-..... --.. ---... - --.------ -.. -- - - •. "..... .. - ., ....... - ..... " .•.. ------ - ... - ... - ...... -.---- .. -.... ----.- --.... - ...................... -. --.............. -..... - .-.,.--.--

W084816670 Cap B021551712 W084816670 4 Assembly of the pod 146 1 ST

W084819148 Plug. air release B021551712 tw084819148 4 Assembly of the pod 053 ST

WOa4819394-- .. , .. Housing-fors-eSiirlg·-·- .. ----·------ B02155-1712------... ~08481-9394- 4----- . - Assemblyof the .. poc! .. ---·-------------- .. ------ 023--' -.. 1 ST

W084820604----- Propeiier:tiiade- ----- 8021551-313 -------~084ii206o4-···---···· -- . Propeller-:-blacfe-'- ... -------.-----.-------- 001-·---------4' sT'- , ...... ;--------

W084820926 Plain washer B021551712 Assembly of the pod 1------.... _ .. _ ..... _ .......... ,' ....... -.... -, .. ,-.-.-.. - .... --.--W084822209 Dirt wiper seal

-_ ... -... _-_ .. ----- --.---. --_.-.. - .. _--_ ... -._-_.- . __ ._ ...... _----".- -,-._--_ ... _._. __ . __ ... _ .... _._ ... B021551712 4 Assembly of the pod

W084822240----- GuiCiing-i)us-I1----------------------I-B-0-21-5-5-17-1-2--·----- tw084822240- 4-----. Asse'm-bly -of tl1e-poCi--------- .. -

Rod B021551712 tw084822241 4 Assembly of the pod W084822241

W084822244 Plate. adjusting ...... ---... --... -.... ----- B021551i12-----~084822244 4------ Assembly of the pod

W084822247 Hex. socket head cap screw B021551712 4 Assembly of the pod

W084822401 Rod B021550208 W084822400 20 Arrgt.pitch transm. and feed-back box

W084822447 Adjusting.ring B021551712 3001990 4 Assembly of the pod

W084822613 - Distancei:;u~---· .. ---.. -·- ------ 8021550208------ W084822612" 2-0-----, Arrgt:pltch-iran-sm. and feed-back -box-' '--------- --_._----... - ...... _._---- ,.-... "._ .. - .... _ ......

22-8-00

161

037

049

032

4 ST

1 ST

ST

ST

030 1 ST

033 2 ST

014A ST

019 1 ST

020A 1 ST

Page 12 of 13

'I

Part number Item catchword Partlist number Drawing figure Partlist catchword ~ .. --...... - .•.. -.... - ---.---.-----.-.. ---- .. _ .... _-- -- ..... _ ............ _ .... _ .. _ ... _ .. _------,-------- _. __ .... __ ._-_ .. __ .. _ .. _ ........ _ .... _ .. _--.-.,-... __ ..... _, ... __ .. _---- ----_. __ .•.... _._ ...... . W084822705 Hexagon head screw plug B021551712 W084822705 4 Assembly of the pod f.---.. - .......... -.-.. -... -.- .. - ... - ... -----... --. W084822821 Reducing piece

W084822830 Bearing housing • __ ~ __ •• ___ •••• ___ ~_ ••• - _.~ ___ M ••••••• _, __ • ____ • ____ ., ••• _,_ •• _

W084822952 3 phase E-motor with squirrelcage

W084823163 Suction line

Locking washer

1--._ .. _. __ ..... _._._ ... _-_... ..-\ ...... -... -.... - .. -.-W084825099 Cable gland

W084825104 Pipe

W084825203 Packing

........... - B02-1·550522------- -- .. -- ..... ---- 26 .... -.. -Hydraulic power pack -.-'-"-"- .

B021551712

B021550522

1W084822830 4

26 .. , - •........... ~ ... , .... --.-.~-.----, ... _ .... -..... _---

B021550522 26

B021550208

B021550522 26

Assembly of the pod .,.-.--.~.-.--.'--- ... -' ..

Hydraulic power pack ..... , .~ ...... ,.--....... ~,.--.-. - .-. - -- -- ... - _ .. Hydraulic power pack




Item Need UM Class ......... -.. - ... _--- ------_._. __ .. -

254 3 ST

336A ST

260 ST .. -~---- --

105 1 ST .,.-~'.- --~ -----

131 ST

015 ST .....

001 1 ST

010 ST

185 ST

171 1 ST

035 2 ST

033 1 ST

145 1 ST 1-----._--_ ..... _ .......... - .. - .. ---------------.. - '---"'---'-' ............. -.................. - .... - ._.,, __ ._ ,_~,,",,._ .. ______ .. _. __________ ... _. ___ . __ ... "., ..... _ ... _ ... _ .... " .. _h'_.~."~._~_~_~_~~ ____ ._. ~ ____ v_~ __ • _____ ,_._, •••••••••••••• _____ ••••••••• ,.

W084825258 Cover B021550522 26 Hydraulic power pack 140A 1 ST

W084825259 Packing B021550522 26 Hydraulic power pack 215 1 ST 1----.-----.-.-.. --... --.-------------.---.--.-W084826155 Manual.instruction B021550104 Manual.instruction 0010 2 ST

... -.-.---.---.---. ---.. ------ ----W084826156 Manual.instruction B021550104 Manual.instruction 001E 2 ST

W084827344

W084827943

W084828143

22-8-00

Hydraulic power pack B021550572 1W084827331 Arrangement of hydraulic power pack 001 1 ST

Tunnel ---.----.----.- B0215S-15-1·-8----+-IW-10-84-8-2-7943 -----.---- i·unneJ·--------------·----------··--- 001----·- .-.. ---- sr--'--- ;------ .. -. Flexible.coupling B021551519 1W084828143 1 Arrangement transverse tunnel thruster 003 1 ST

Page 13 0/13

PARTNUMBER - P ARTLIST CROSS-REFERENCE B02156

This list can be used to find the location of a certain partnumber and as such can be used dllring maintenance, repair and overhaul.

Part number Item catchword Partlist number Drawing figure Partlist catchword Item Need UM Class r::--...... - ..... ---. - .. " -.. _ ................. _._ .... - ....... .... . M301035263 Seamless precision tube

.................. 802156-1-520 ....................... ,... . ". 1c·- .....- Cub. oil and·hYdraulic.~O_n_l1e_c_iiO_-I1_S~·_~ =:._-_~ __ .. __ ,, __ 01_6 __ ·~~~~~"O· MM- ----I

M301035272 Seamless precision tube B021561-=5-=-20::--_--j ____ .. __ f_1_C __ -+L_U_b~ oil and hydraUli~_c_o_nn_e_c_tio_n_s_ 028 . 32000-00-··~M~M- I M301035356 Seamless precision tube····----B02156·1520 1c Lub. oil and hydraulic connections 003 ~--:-::-~-:---f=--c---:-' ................. -.-------- ---... . M706010022 End rod.wtbearing slide self-align.+int B021561712 4a Assembly of the pod 199 4 ST -'-" ..... _. ...... ..... . ...... .. 1... .... . ..... _ ... -.... ..,. . -.-- . . ....... -....... " ... -.... . .... ..... ........ ....... " .... '" ... . M710100228 Straight pipe nipple !B021560573 32 Arrangement of hand pump __ ._+-0_0_3_, ___ 2_ :~___ I

M710190191 Reducing socket nipple B021561712 4a Assembly of the pod 178 2 ST

M710190199 Reducing socket nipple B021560573 32 Arrangement of hand pump 002 2 ST

M710190255 Reducing socket nipple B021560573 32 Arrangement of hand pump 007 4 ST

M710190305 Reducing socket nipple B021561520 1c Lub. oil and hydraulic connections 007A 1 ST

M710209528 Equal bend . ·········802·1-561-712··----·- 4s" Assembly of the pod·-·,,···· ...-.. -----" 374 i 1 ST- ..... _-----_. __ ... __ ._.-._-------- .. _- ........... ~.,,~ ... ---~-.~-. -- -------- ._ .. __ .... - ... _._",- .... _---_ .. _._ .. __ ._-- .... __ .. _-_._--_ .. - ..... -.-..... -".-.~~-~ .. -~.-.---- .. - .-.... ~ ...... ,

M710380243 Hexagon head screw plug B021561520 1c Lub. oil and hydraulic connections 047 1 ST ........... . .•. - .... - .. -.--.. -.. ......... ....... " - -.... -. " ...... _ ...... "........ . .. " .. _-_._ ... -... .

M710380243 Hexagon head screw plug B021561712 4a Assembly of the pod 379 4 ST

M710712224 Straight male stud coupling B021561712 4a Assembly of the pod 177 2 ST

M710712228 Straight male stud coupling B021560573 32 Arrangement of hand pump 004 2 ST

M710714465 Red.standpipe w.progressive ring B021561520 1c Lub. oil and hydraulic connections 017A 1 ST

M710714465 Red.standpipe w.progressive ring B021561520 1c Lub. oil and hydraulic connections 021A 1 ST

'--1- '---"-'- n ••••••• _ ••• _. __ •••••• _ •••• _e

002 ST

M710761134 Elbow fitting with progressive ring B021561520 1c Lub. oil and hydraulic connections 008 1 ST

M710761224 Elbow fitting with progressive ring B021561712 4a Assembly of the pod 094 2 ST

22-8-00 Page 1 0/13

Part number Item catchword Partlist number Drawing figure Partlist catchword Item Need UM Class r:-::::--:-::-:::-::-c-:--"--- --------- -----.. -.... -, •... -" ...•.•.. -----. --._-.. -. -.--....... -........ ----. - ............. _.-.--.... --- --M710761226 Elbow fitting with progressive ring 8021561520 1c Lub. oil and hydraulic connections 017 1 ST

. ......... - .. _--- ----_ .. _ ..

M710761226 Elbow fitting with progressive ring 8021561520 1c Lub. oil and hydraulic connections 021 1 ST

M710801134 T-fitting with progressive ring 8021561520 1c Lub. oil and hydraulic connections 009 1 ST " •••••••• ____ ._.~._ •• _'. __ ••••• _ ••• _ •• _ ".". ___ •••• _.... .._. ,, ___ ...... _____ ._._.~_. ____ ._~_ .... __ ._ ••• u •••••••••• v

M712040022 Hex. socket head cap screw



8021560208 20 Arrgt.pitch transm. and feed-back box 016 2 ST _.



025 4 ST'-- ...... .

"-' ·_··_·····_·-1-·--+::--:---1----1 004 6 ST 18021560208 20

: :~~~~:~~:~:: __ -._ -----+:=-:,..,::-::-=:-::-:,...,:-,.:---+--- --t:::-::------If.,.-:-~~-::-::-,.::-:::-::-:~-:-~:--:-:-:-~,...,:-::~-:-:::-:~~-:-:::-.~-,..:-::-----.-"'-._-~=--~~~ M712040230

M712040278

M712040278



8021560101 2a Assembly of the hub 040 6 ST

8021561712 4a Assembly of the pod 097 12 ST __ .~._~._.R_ .. """_ ._'_.R. _____ .. ___ .. __ . _._ .. __ . .,, ___ .~""~~ ____ .~. __ . __ ~ ___ . __ .. _._.

M712040380 Hex. socket head cap screw 8021561712 4a Assembly of the pod 025 2 ST

M712040381 Hex. socket head cap screw 8021561712 4a Assembly of the pod 234 12 ST ._._--_ ... -----_ .. _-_.'- -----_ .. _-------_._------. - ..... _._---------_ ... - ... -. -._._--_. --- --_._ ... _ .... -...... --.------M712040487 Hex. socket head cap screw 8021561712 4a Assembly of the pod ---.---------_._-_._--_ .. __ .... _----- .. ---_._-_._. __ ...... _ ....• ----- --_._-_.'- ._-M712041381 Hex. socket head cap screw 8021561712 4a Assembly of the pod 329 13 ST

M712045386 Hex. socket head cap screw 8021561712 4a Assembly of the pod 064 4 ST ~:-.. --------... -._ ...• _._-----_._-_ .. _ ... - ---_ .. _._--_._. ------_._--_. __ .. _----_ .. __ .... -.. _- .......................... - --.-.- -_._ .. - .------M712045390 Hex. socket head cap screw 8021561712 4a Assembly of the pod 013 8 ST ~.:.--.--.-- -_._-_ .... __ ._._._------------ -_ .. _---_ ... _-M712082228 Hex.socket set screw w.cone point 8021560208

._---_.- .--.---........ __ .. -----------._--_._-20 Arrgt.pitch transm. and feed-back box

....... -.-._ ..... - --- ----... -- ----1----1 021 1 ST

M712084128 Hex.socket set screw w.cup pOint 8021560208 20 Arrgt.pitch transm. and feed-back box 019 1 ST _._-,----_._-_ .. __ ._-_ .. _---- ._---------------.- --_.-----_ .. -_ ...... _ ....... _-_. __ ... _._-_.- ""--"--. __ ._---- ._. __ . "-' _ .. __ .......... _ ... -

M712086118 Hex.socket set screw with full dog point 8021561712 4a Assembly of the pod 283 1 ST

M712086168 Hex.socket set screw with full dog pOint 8021560101 2a Assembly of the hub

M713000576 Hexagon screw 8021561519 1a Arrangement transverse tunnel thruster

M713000632 Hexagon screw 8021561712 4a Assembly of the pod ~- .. -.-.... ------.... - ....... -............ - .. --.. ---.. --- I=:-:c:.----.--.. ----. -.---.-----...,.---.. --- .. ----........... --.-------------.-.-----.-.-.--M713001420 Hexagon screw 8021561712 4a Assembly of the pod

22-8-00

106

002

067

255

2 ST

2 ST

2 ST " .. ".~ __ n.~, ~,-__ .~_" •.• _

2 ST

Page 2 of 13

Part number Item catchword

M713001428 Hexagon screw


M713001480 Hexagon screw _ ........ _ ............... _ .. - .................... -.--... '"


M713005588 Hexagon bolt

Hexagon bolt

M714040029 Hexagon nut



Partlist number Drawing figure Partlist catchword

6021561712 ..•.................•.•.. -_.... .......... ...•. ._. _. _ ......... .

6021561712

6021561712 ~. ~-.-- ,,, ........ -._--- ,'-

6021561712 . . -.......................................... . 6021561712

6021561712

'8021560208

6021561712

''''''--- 'Bo21561712

4a

4a

4a

4a

4a

4a

4a

4a

Assembly of the pod

Assembly of the pod

Assembly of the pod ". ,,~ _._-- '~"." .-

Assembly of the pod ............... -_ .. _ ............ " ....... ..

Assembly of the pod

Assembly of the pod


Assembly of the pod

Item Need UM Class

242

143

341 ... ~.- -- ---~ _ .. "~

359

005

007

8 ST

1 ST

6 ST

4 ST

20 ST

1 ST

........ -.---- 173.... .. ·-·'4 'sT J ········-----125- --'-2+S-T--f--- ''''-''-l Assembly of the pod

Assembly of the pod

. Assembly of the pod

.---- ........ - .. -_ .. - - ......... - .... --j----!---f-----j M714050031 Self locking hex. nut with nylon insert 6021561712 4a

M714050031 Self locking hex.nut with nylon insert 8021561712 4a

M714050033 Self locking hex.nut with nylon insert 6021561712 4a Assembly of the pod ----_._. .- _. __ .. _ .............. __ ...................... _ .... __ ..... - ......... --.. - ................ _. __ ................. _ .. - ............................ __ . __ .. _ .............. _. M714050036 Self locking hex. nut with nylon insert 6021561712 4a Assembly of the pod

M714050041 Self locking hex.nut with nylon insert 6021561712

M716000031 Plain washer 8021561712

4a

4a

Assembly of the pod

Assembly of the pod

136 1 ST

202 2 ST

088 1 ST

196 2 ST

206 2 ST ..... _ .... __ .... - _ ....... _--_. __ ._ ....... _-_ .. - ..... _ .. _-_._- .-.............. _-------.............. _---_ ................... _ .. __ .-......................... _- ---_._ .. _. __ .. .

M716000033

M716000036

Plain washer 6021561712 4a Assembly of the pod 200 4 ST --_ ......... _ .• -_ ....... - ....... -.-.--.... _ ... _._--_ .. _ .. - ... - ... _. __ .. __ .•... _ .. "'_.- ._--_ .......... --:-----Plain washer 6021561712 4a Assembly of the pod 089 1 ST

M716001033 Plain washer 6021561712 4a Assembly of the pod 203 2 ST

M71610002S-Slngle'coil spring washer--···-.. -.. · .. Bo2-i56O'208---- .... --2()·--·· Arrgt.pitch transm.and feed:back .. bo-X--··· ....... "'.-.. 0-0-8-- ---1 sf---'

M716600033 Dubo retaining ring 6021561712 4a Assembly of the pod 145 1 ST

M716600036 Dubo retaining ring 6021561712 4a Assembly of the pod 361 4 ST

M716600041 Dubo retaining ring 6021561712 4a Assembly of the pod 068 2 ST 1:-=-:-::-':"-'-"'- - .... --.-.--....... - ... - .. --- ...•... - _ .. __ ..... _ ..... _ ..... __ .. _-_ .... - ........•... _._ ... _- ........ _._-_._-_ .. _ .. _--_ ......•..•... _ ... _-_. M716601025 Dubo retaining ring 6021560208 20 Arrgt.pitch transm. and feed-back box 002 6 ST

22-8-00 Page 3 of 13

Part number Item catchword Partlist number Drawing figure Partlist catchword ,------~.-.~~ .... --- - ..... --..... -.-.---~--~.~- .. -.. -.-•.................•...•. - ------ ."

M716601036 Dubo retaining ring 8021561712

M716601036 Dubo retaining ring ---···8021561712

M718500176 Heavy type cyl. spring dowel 8021561712 . - ................ --.- ... --.. ~ ... ·c··-· -~-- ~.~.~... .... . ..... ''''. M718500379 Heavy type cyl. spring dowel 8021561712

4a Assembly of the pod

4a

4a

4a

Assembly of the pod

Assembly of the pod

Assembly of the pod

Item Need UM Class

122 - 022 ....

13 ST

3 ST 1 ISr·-. -~ _ .

Mi1-S5005!l4 '.-- HeavyiypeCyrspriilg'dowel-1j0215'6~1519 ..+ 1a" ..... A:rrangemeni transversetUnnelitiruster . '100'1 .. 2 si ....... --------.- r-----------+------~.-----+----:-.. . ................ ----.-.-... -.. -.................. --.-1=-__ J

M718700390 Retaining ring for shaft 8021561712 4a Assembly of the pod 174 1 ST I

!Mi1li701486

M730000221

M730000225

- ~-,-----,-----. --_ ... -.... , Retaining ring for bores



M730000245 Seamless o-ring seal :-::=::-:-----_ .... _-- ----_ .. ~ ......... -.-.... --.-----. M730000451 O-ring

M730000460 O-ring

•••••••••• ,_ •••••• n ••••••••••• ~ •••

8021561712 4a

8021561712 4a

8021560101 2a

8021561712 4a . ... . __ ._._-_.... ...... ... . .... --... _ ..

8021561712 4a

8021561712 4a

M730030034 V-ring 8021561712 4a

'M731 0002-90- CoP-parse-Sling rin-g------- ..................... -.. ---- 8021561712-'- ............... -_ .. --..... 4a

M731 000323 Copper sealing ring 8021561712 4a -_ ....• _ ... _- --.-....... --.~ ... ----.-.----... -............ ._. __ ._--•... -_. M735000022 Sealing. ring.metal and rubber. bonded 8021561712 4a __ ... _. ___ S--.-..... _. ___ .. __ .. __ ................... _. ____ . ____ ..... .

Assembly of the pod

Assembly of the pod

Assembly of the hub

Assembly of the pod

Assembly of the pod

Assembly of the pod

Assembly of the pod

Assembly of the pod

Assembly of the pod

Assembly of the pod

1 sr~ -. - - I -~

354

047 1 ST ---------.-- -.. - ...... -...... · __ ·_·_·_·1----+---1

052 ST -'---'-'- -_ .... _ .. _ ..... ~.-...... -.-I---+-----j

059 1 ST 052 '. .... '2 ST -- - ...... -- .. -

262 1 ST

020 1 ST

031 2 ST

011 1 ST

054 1 ST

M735000029 Sealing. ring. metal and rubber. bonded 8021561520 1c Lub. oil and hydraulic connections -............... 047A-- --'--T sr--------

M735000530 Sealing. ring. metal and rubber. bonded 8021561712 4a Assembly of the pod 248 1 ST .. s. _______ ...... ___ •. _~ ____ . __ ..

T001016301 Fork 8021561712 121 1 ST =cc-__ c----l-----------···· ....... -----_.--.-............ --.---.. -.... - ... -.-........ .

4a Assembly of the pod

T001058027 8earing bush 8021561712 4a Assembly of the pod 050 2 ST

T001077244 8earing bush 8021561712 4a Assembly of the pod 170 1 ST

T002004954 Compression spring 8021561712 4a Assembly of the pod 281 4 ST :==:--._ ..... _- -_. __ ........... _----_._ .. _ .. _ ............ _ ......... - -----_. __ ._-_ ............. - ............... _- ---.............. _ .............. _--_. __ ...... . T002008623 Rod end bearing 8021561712 4a Assembly of the pod 124 2 ST

22-8-00 Page 4 0/13


~-----------. -------.-... -.. -.-.-----'T002008829 Hardened cyl. pin 8021561712 3000231

.... __ ._ .. __ ..... - -.-8021561712

T002016081 Potentiometer 8021560208

T002017248 Cock.three way 8021560573

T003000678 Compression spring 8021561712 f-------j---... - -.------.-l-----. T003000678 Compression spring 8021561712

T003000918 Pipe clamp

T003003050

T003003130

T003003134

Bearing bush

Locking nut

Locking nut

T003004252 Stud

8021561712

8021561712

8021561712

8021561712

···········8021561712---·-- -

- ....... .

4a

4a

20

32

4a

4a

4a

4a

4a

4a

Assembly of the pod

Assembly of the pod


Arrangement of hand pump - ..... __ ...... - _ ..•. _._-_._-_ .... .-

Assembly of the pod

Assembly of the pod --- .. --- .... -. _ .... Assembly of the pod

Assembly of the pod

Assembly of the pod

Assembly of the pod

376

035

017

005

380

----- 017-' .

092

080

016

284 .- ....... ,-._- -.--.. --.-..... --... -.... ~ .. ,,-.---.----.•.... ---- ... " .. _ ... ----~~~~ ._ .. _ ................ -.,,-.. ~-. -~.~ ..•.....

4a Assembly of the pod 172

W000512719 Oil supply pipe 8021561712 W000512719 4a Assembly of the pod 098

W000512722 Oil supply pipe 8021561712 W000512722 4a Assembly of the pod 169

1208 c:-=.-.---.-- .. -... ------.-.-.... -.---- --. W002000863 Flexible.coupling 8021560522 26 Hydraulic power pack

W00261 0648 Moving cylinder yoke 8021560101 W002610648 2a Assembly of the hub 020

ST

1 ST

2 ST --- --

4 ST

12 ST

4 ST

1 ST

1 ST

1 ST

2 ST

2 ST

1 ST

ST

1 ST

...................

---:-:-:---._-----------._ .........• _.-.... _--.. _._ ......... _ ...... ---- _ .. _._---_ ..... _ .. _--- ---.-_._._-............ '-- -- - ._ ... _. __ .... _--_. __ .. _." ... _--_._-_ .... - - •..........•.. -........ -.-.-.- _._._._ ..... _ ...•.... _- --_.- _._._. W003724008 Feed-back.lever 8021561712 W003724008 4a Assembly of the pod 149 1 ST

W003850~ Feed-backrod·-·---·-·-·---···---- Bo21561·71T---- W00385036j- 4;----- ASsembiYofthepod--' ..... _-- -·-·-.. ·-----197·-

W003890021 Connection rod 8021561712 1W003890019 4a Assembly of the pod 127 ST =-c----··-·- .. -.. ------.. --.............. ------... -- ...... -----W004220465 Hub body 8021560101 "~004220465-2i:I-"'-' Assembly of tllehub--·----·--·- ....... -... ----...-- 02S··--f---1:-1-:o:

ST=-.... ··· .. ; .. -... -....... .

W004260099 8earing housing 8021561712 ~004260099 4a Assembly of the pod 385 1 ST

W004285038 Housing for sealing 8021561712 ~004285038 4a Assembly of the pod 023 1 ST

W004290354 Oil distribution housing 8021561712 ~004290354 4a Assembly of the pod 176 1 ST .. ---...... ,,, .. . .. - ..... -f--.----.-........ -- --...... ".-.', .-.----... --..... " .. - ...... --... ---" .................... "".-.,-.... -.-.,,.- .-.......... -.---- --"-' -......... ' .....•. --.. _ ..... _ ..

8021560522 26 Hydraulic power pack r----:c---------···--.. ·--·· .. ·-· W004340801 Inspection cover 210 1 ST

... , ...

22-8-00 Page50JJ3

Part number Item catchword r:-:-:c-- .. -... -.. -.... -----.- -.--....•... -........ - .. --.-----.

'W004340827 Inspection cover

W004400784 Flange cover

W004450736 Cap ... "._- ." .. _,,-." -.-,.--.-~-~-

W004520301 Sliding block --~.- .. -.-.-.-.-----.- . W004520336 Sliding block

W004700306 Supporting ring

W004770291 Spacer

W004775040 Adjusting ring

W004787020 Adjusting.ring

W004787021 Adjusting.ring :-:-:-:--.... _--_ .. _----_ .. - .---" ...... _ ........... _ .. -- .. _-_.- ---.. W004787022 Adjusting.ring

W004787033 Distance.ring -_ .. _-------_ .. _-_ ... _ .. --_ ... _ ........ __ .. _._._-_ .. .. W004800054 Distance bush

W004800097

W004800098

W005010062

W005081530

W0051 02804

W005204015

W005311606

W005400099

22-8-00

Distance bush

Distance bush

Lantern piece

Manifold block

Pipe clamp

Junction box

Plate.clamping

Tank

Partlist number Drawing figure Partlist catchword Item Need UM Class

6021561712

. -ISCj21-S6-1-i12 . _____ --1_ .. -

6021560101

602156.1712

6021561712

6021561712

6021561712 .... _ ..... _ .. _.-----._. __ ....... -

8021561712

6021561712

6021560522

6021560522

6021560208

6021561712

6021560208

6021560101

6021560522

W004450736 4a ........ _, .. _ .. _ .....

W004520301 4a ... , .... ----.~----- ...

W004520336 2a

~004700305 4a -

20

20

3001990 4a

3001993 4a .."._._ .... _ ... - -~-

3001990 4a

3001994 4a

W004800097 4a

~004800098 4a

26

26

20

Assembly of the pod


Assembly of the pod

Assembly of the pod

Assembly of the hub

Assembly of the pod • •• " ___ • ____ •• _. ___ •• _ •• A


244 1 ST

005

146

-- 166

002

011

,,., _, " ... n·_.'"_~",,~ __ '_

1 ST

" . - -., " ... _ .. _ ... _ ...... _ .. 4 ST

ST ---------... -_ .... -........ -.--.-._+--- 1-----1

065 1 ST ----------.- 278-'- ···--t-

S-T--+----!

Assembly of the pod .- 368 ST

Assembly of the pod 370 ST


Assembly of the pod


Hydraulic power pack 1106 1 ST

Hydraulic power pack 315 ST

Arrgt.pitch transm. and feed-back box 031 1 ST

4a Assembly of the pod 256 2 ST

20 Arrgt.pitch transm. and feed-back box 023 1 ST

rv'V005311606 2a Assembly of the hub 042 ST

26 Hydraulic power pack 205 1 ST

Assembly of the pod 058 ST

Page 6 of 13


r:~-:-:-:--=-=-=' -""'-"'''-- -,, ... -.------.-... ,, .. - ..... - ........ - .... --" -------W005903573 Spherical roller thrust bearing 8021561712 4a Assembly of the pod 377 1 ST 1:-::-:-::-:-::-" .. ".-.. "" .. --."." ... - .. ,-.-.",,--.-,. ,,,-.... ,-..... - ....... , ................. -'-'-'''--' .. " -.-"" ... --.-.. - .. -- .. " ................ " ... ~ ~.~ ... ,~ ... -... ~~--

W006010280 Gear pump 8021560522

W006040077 Hand pump f-- .-"",. ,,-.-.... " .. " ......... - ".,,, .--"" .... -"-",, .' W006100120 Suction filter

W006120016 Air filter

IW006121008 Filter cartridge

IW006121802 ..... Return-filter cartridge

W006121802

W006121908

Return filter cartridge

ReturnJilter

8021560573

8021560522""" .,-.----

8021560522

8021560522 ...... _._ ." ... _. • •..•• _ •.•.••.....•. ~._" •• __ . ",""0 ... _.~ •. ~ __ •

8021560522

8021560572

8021560522


32 Arrangement of hand pump """. """ ..... , .,,-,._ .... _-,--_. __ .. _ ...


26

26 .. --....

26

26




Arrangement of hydraulic power pack


.. .. .. ......

125C 1 ST

001 1 ST ""--- ~---.~-- -" H" ..~. .. ".~~~-.-- -

220 1 ST ._ .• _.h

--~"--'~"~-"""-"

225 ST

226 1 ST .. "-_ . I' ,.".""

250 1 ST .,,-

51-004A 0

245 '- --"-;- ST

/---------t----------.----i----.-,-----j------+---- /-------------.-"--"-".--- , 8021560522 26 Hydraulic power pack W006130080 Indicator 255 1 Sr'-'''-

r----.,,"" ",-.. "--".-- -.""".- --".-."." .. "."",.,,,--.-,,--.--.---.,,.--,,.,, .. " ..... " "'"'''''-'''--''-''''''''''''' ." .. -.". -"-.,--",,, W006200158 Radial deep groove ball bearing 8021561712 4a

1,:····· .. " .. ,,_····_-"-",,·,,·· Assembly of the pod 152 ST

W006200159 Radial deep groove ball bearing 8021561712 4a Assembly of the pod 175 ST --.~.----.--.--- -- ---- .-----.... -.--------.-~--..

W00621 0941 Spherical. roller. bearing.double. row 8021561712 4a Assembly of the pod 131 1:-:-:-::-::----_.- - ... " .. " .... - .. ,,, .. ,,--,, ... --,,,,-.-......... ,, ............................. " .. " ... - .".--., .. -.------.-W00621 0955 Spherical.roller.bearing.double.row 8021561712

•••••••••• ~ •••• ___ • _._ •••• _. ,_ ... ~_._ •• "" •• _ ••••••••••••• ~ ........ ~"._ •• ~~ ••• _ ••••• ~._._ •••• ___ ~._. __ ~ __ •• __ • ___ • _' __ '_'V~ ,,~.~....... • ••••••••••••••••• _ •• ~_ •• __ • ___ •

4a Assembly of the pod 232 ST

W006230008 Tapered roller bearing 8021561712 4a Assembly of the pod 163 2 ST 1------".-",-"--", ... ,, .. ------,,-- .. -.".--.-.-,,,.,,,,,, .............. -,- .. -".--- ---.... " .. "-"-.-.,, .. W006260003 Spherical roller thrust bearing 8021561712 4a Assembly of the pod 382 1 ST ---,,---.---.. -.",- .-----... -" .. - .. " ..... ,""-, .... - .... ------1--"·" .. ·--,,,,,,--.. -·,-- -...... , .... ,-.. - ... - -------" ... "" .... ,,, W006260040 Spherical roller thrust bearing 8021561712 4a Assembly of the pod

--.----.-" ... - .. -287 '--1----'1" sf'''--'''' -."-""",,-,,

W006300898 Suction line 8021561712 W006300898 4a Assembly ofthe pod 257 1 ST

W006300899-- SuCtIO-n"'C'lin-e---- "-"",,,,,---- 8021561712 ----WD06300899 ~ .. --Assembiyof-the pod-----.. ·-·----"- .. " .. 007-""" "1-sr .. -----W006350221 Straight male stud coupling 8021560522 26 Hydraulic power pack 313N 1 ST

W006350221 Straight male stud coupling 8021560522 26 Hydraulic power pack 321N 2 ST

r.W~0~0~6~35~0~2~271--~S~t-m~ig~h~t-m-a~le-s~tu-d~c-O-u-p~lin-g--------~80~2~1~5~6~05~7~3~--~-------+3~2~--~A~r-m-n-g-e-m-e-nt~o~f~h-a-nd~pu-m-p-------------+0~06-r---~4+S=T~-+----~

_ .. _"-" .. ,,,--·-1---,,,, .. _· .... ,, .. ,, .... · __ · .. · .. · __ ·_--_·,,·_-- --."--.,,--.... -,, ...... -.- ...... -----. _."". W006350221 Straight male stud coupling 8021561520 1c Lub. oil and hydraulic connections 007 ST

-.-- -" ._ .. _---_.,,_.- .. ,,_ .. -_ .. _,,---- """'-' ................. " ....... _ ... _ .. _ .... , .. _---------_ .. _ .......... " ........ _ ........ '''''' ,,,--_ ..

22-8-00 Page 7 of 13


---... -...... ~.--.. - .- .. ~ ........ ---.... - ......... -- ... -.. - ... . ..... _ ..... -._._ .. W006350224 Straight male stud coupling B021560522 26 Hydraulic power pack f------ .... -.--- .. - --................ -.... ----.... --.-.. -................... - ........................ _--............ -...... "'--"-'-" W006350241 Bulkhead.fitting.w.progressive ring B021561520 1c Lub. oil and hydraulic connections

W006350241 Bulkhead.fitting.w.progressive ring B021561520 1c Lub. oil and hydraulic connections

..... rw006350242- 4a:-B021561712 - .. '-_. . ._- ~ ...... -......... -~ .. ~.---~ .~ .. Assembly of the pod W006350242 Straight male stud coupling

............... - . , .. ~.--.----.~ _ ..... .

W006350243 Straight male stud coupling B021561712 W006350243 4a Assembly of the pod f--------l----- -.. -------I--------I------1----j------,--......".--.----W006370035 Red.standpipe w.progressive ring B021561520 1c Lub. oil and hydraulic connections

..... ~ .... , .. - _. -···-_Y·-._ .. ". . ....... " ..• ~


317A 2 ST

013 1 ST

006

008

028

010

ST

1 ST

2 ST

ST

........ - ~ .. ~-. -.. -~---

................. _._-_ . 027A

ST .. · .. · .. · .... _· IWO06370036--'- Red.-siimd.pipe w.progie._ss. Ive ~ing" . - 8021561520 ... 1c

-. -. l-::--::--::-:-~-::-:-=-----j-----If::_::_----+-----.----------- -----I-·----+---f--W006392906 Measuring coupling B021560522 26 Hydraulic power pack 352 ST

W006400018 Pressure gauge coupling B021560522 26 Hydraulic power pack 351 1 ST

W00641 0009 Elbow fitting with progressive ring B021561520 1c Lub. oil and hydraulic connections 015 ST ••••••• __ ._._ ••••• _ ••• _> •••• _--,,-,"-' •• -

W00641 0046 Elbow fitting with progressive ring B021561520 1c Lub. oil and hydraulic connections 001A 1 ST

~W-0-0-6-46-6-1-46--4F~I-an-g-e-----------4~BO~2~1~5~6~05~2~2-,----4-----+2~6~-~H~y-d~r-au~li~c-p-ow-er-p-a-c~k--------------130A 1 ST -- -- ........ _ .. __ ..

W006466146 Flange B021560522 26 Hydraulic power pack 135 1 ST .......... " .... " .. ~~- ---_ ... _ ... ~ .... -... ,," .. " .. ~ --.. - ---_ .. -

Assembly of the pod 241 1 ST . W006490175 Piece.coupling B021560101 W006490175 2a Assembly of the hub 037 1 ST 1--------_ ........... -----...... - .. --.. - ..... ---... -.---.. - .-.. - ............ -.. ---.. -----.. ------ .. --.-.-.. --... --....... -------... -- - .... -.......... --.----........... . W006540028 Banjo fitting with progressive ring B021561520 1c Lub. oil and hydraulic connections

........... - ... --- .--_ ................ --.:---~---I 014 1 ST

W006540239 Bulkhead.fitting·:W:progresslvering- - B021·5-61-520-------------1c--.. --··- CUb.' oil and hydraulic conneCtions------- .. -.. --~24 - "---"1'-51---...... ---

W006540239 Bulkhead.fitting.w.progressive ring B021561520 1c LUb. oil and hydraulic connections 020 1 ST

W006552059-'- PlUg-'" ------... -.... - ... --.. --.. -.- B-0-2-1561-520---f---"'---1c --- Lub.Oifanci'hyd-rauiic-conne-ct-io-ns----.. - .... ·-·-----·----.. ·026 ......... -----2'Sr- _ .. --.-.......

W006564110 Hexagon head screw plug B021561712 4a Assembly of the pod 247 1 ST

W006564162 Hexagon.socket.screw.plug B021560101 2a Assembly of the hub 044 4 ST

W006570167 Threaded plug B021560101 1W006570167 2a Assembly of the hub 050 2 ST I:-:-:-::~="'--- .---.-----.. --.-.---..... --------... -.-.-----c--:-=-.,-..... ---------.. -....... -----.-.-.- ... -.-.-.. ----. --......... --------.... ----.-.. - ... -... --... -._-...... -.... -.... -.... -...... --- -----f--.---.--.. - ._ ... --- ..... _--W006574817 Plug B021561520 1c LUb. oil and hydraulic connections 025 2 ST

22-B-OO PageBof13


IW006575035---He;Zagons-ocket pipe Plug' .. ---------- B021S6171T--- ----- -. - - 4a--- .-_.- _ Assembly-ofthe-pocr---

liJ\iii06700167' ...... 5afety-;;a~e------- ........ ---------- B021560522 ------------ 26-

W00671 0430 Non return valve B021560522 26

W00671 0431 Non return valve

Iw6o67-10432~ __ +N-o--Il-r-et-u-rn-v-a---lv--e---.--_

W006710451 Non return valve

- .... . _____ .... ·_u .. _ .

B021560522 • , • w ,." ~~'."

8021560522

8021560522

26

26

26

'm~~_~ __ • __ , ~ ••


Hydraulic power pack ..~_~ ___ A __ ···_···· __ •••



Hydraulic power pack .. . ... ... ..................... - ... ..... . ........ __ ._ ... _--_.

W006757260 Flow control valve IB021560522 26 Hydraulic power pack

[W006800300 Pressure gauge ·--------·-·+::I'IB-0-2-15-:6-=-0-52'C'2=----t---· 26 Hydraulic power pack

----- --t:1 --::--c:::-::--=-=-=-=----r-- --.-----j-----+-

W006821517 Dip stick B021560522 26 Hydraulic power pack

Item Need UM Class

---------158------ "'1- 51"-- --"-'---' 13201

5;=---- ----

305

310

325

" .. _-" 1

1

ST

ST

ST

ST

I

-------.. -- ----.. -f----;---j---j 350 ST

------------ ..... -..... -.. -. ----+---f----; 230 ST

W006831902 Level switch --i=--::--c:::-::--=-=-=-=----t-----+------ ------,:------,----- ------------..... - ..... -.. -

B021560522 26 Hydraulic power pack 235 ST ... ~ .... -.---- --~ --~ --"- ..... - .. -'''''-''--¥ ~ ... ._ ....... _- -_. _. _ ..... "'-"-" -- -_. --'-"- .. _-"''''-'

W006832203 Pressure. switch B021560522 26 Hydraulic power pack 340 2 ST --+::-:-~::_,,_:==----t------l~---+-:_:_---,_,__----c-----------+:-c--·-- ------.-.. -1----+-----1

8021560522 26 Hydraulic power pack 240 1 ST W006840214 Thermometer

W006905382 Strip B021560101 2a Assembly of the hub 1-----.. _-_ .. _---- --... ---.. ---..... --.. ------ . W006905723 Support 8021561712 W006905723 4a Assembly of the pod 167 2 ST

W006905724 Support 8021561712 W006905724 4a Assembly of the pod 095 2 ST

WoOs90S-72-6 -,- S-u-p-po-rt-.. ··· ..... ---------- -- ... - ----- 802-1-561 i12---- W0069Cis726- 4-;------- Assembly-of thepocf-.......... ____ ._A_. _______ ... ___ .,_. ___ ... _ ..

148 ..................... _-_._----

1 ST

W006905743

W006905746

W006927772

W007000012

W007000248

Support

Rope guard

Card.print

O-ring

Cord ring with vulcanized joint

259 2 ST

8021560208 W006905743 20 Arrgt.pitch transm. and feed-back box 029 3 ST

B021560601 Control cabinet 003 1 ST

8021561712 4a Assembly of the pod 277 1 ST

B021561712 4a Assembly of the pod 002 1 ST -------..... _ ... _----_ .. _ ................. _---_ ... __ .. - ............. _-------_ .. _._---- -----_ .. . _ .. _-----_ ... ---......................... -.-------- ..........................•.. "---'-' -..... _ .•.. _-- ----- --.... _--._-- -_.--...... -_ ... W007000297 Cord ring with vulcanized joint 8021561712 4a Assembly of the pod 181 1 ST -_._ ... _-_ ...... _._-----_ ........ _._-- ................. -----.. .

22-8-00 Page90JJ3

Part number Item catchword ~.---.- . __ ._ .•....... _------_ .. _. W007000467 O-ring I:--:-:c:-,'" ..... -.-..... -.- --.. -... -......... ----.-. W007001022 O-ring

W007001252 O-ring

W007001410 O-ring

W007031 000 Seamless a-ring seal

IWOO~_O_~ ~ ~07 Seamless a-ring seal

W007031 015 Seamless a-ring seal

Partlist number Drawing figure Partlist catchword

8021561712

8021561712

8021561712

-. 802156171'2

8021561712

8021561712 ................... -8021561712

4a - --_. 4a

4a ........

4a

4a _. 4a

4a

Assembly of the pod . .... _ .... __ ._ ... _._ ....

Assembly of the pod

Assembly of the pod ... _ .. _.n .... ~" ... "

Assembly of the pod

Assembly of the pod

Assem bly of the pod .- " .. " ..• -Assembly of the pod

Item Need UM Class

367 1 ST

ST

151 ST ..

..1 323 ST

. . __ .. ...........

230 ST .... -----f---.... -.... - ....

325 2 ST

W007035114 Seamless a-ring seal 8021560101

8021561712

8021561712

2a Assembly of the hub

... 266 l' ST -----'1 --------.--.. - ... -----~.I-. 24 ST

W007065072 Oil seal 4a

W007065190 Oil seal 4a

Assembly of the pod

Assembly of the pod

275N 3 ST

1 ST ............ -"---_ ... -._ .. " . -------_._._-_ .. _ ....

055

1158 W007080946 Packing 8021560522 26 Hydraulic power pack ST

W007088722 Rod sealing 8021560101 2a Assembly of the hub 021 1 ST

4a ~---- .--...• ----------. W007110143 Hexagon bolt Assembly of the pod 8021561712

. ... -............. _ .. _._ ........ _---. __ ._-.. -- - . . ......... ---.. -.--.•. - ------... --. 187 10 ST

w007110-14-3--'-'- Hexagon I,-o-It -.-- 8021561712 4a Assembly of the pod 265 10 ST

W007110179 Hexagon bolt 8021561712 4a Assembly of the pod 184 20 ST

Wooii3041-0- 8Iade·boli------·····-·- ....... -- 8021560-1-01------ WO07130410 28-"'- Assembly of the hub-------·· .._------------ 01"7'" ""'1 24 ST--- -. --

W007140147

W007250541

W007281108

W007350038

W007352500

W007375031

22-8-00

Flange bolt

Locking nut 8021561712 4a 1----·· __ ······_·· .. · .. ·_··_·_----- _.---.. -....................... -- -----.--.. - .. . Hex. socket head cap screw 8021561712 4a

Hexagon socket head shoulder screw 8021561712 4a

Hexagon socket head shoulder screw 8021561712 4a

Plain washer 8021561712 . 4a

.............. --.---.... -.-..... - ............... - ''''-'----'1--,------048 8 ST •

Assembly of the pod 155 1 ST -... - ----- •..... __ ..... -._--_ ..... _-_. __ ._-----_ ...




Assembly of the pod 239 16 ST --.

Page 100/13


W007530524 Dowel "-"---" B021560101---"----~007530s24 2"8----- -... -.. Assemb"iy-Otthe-ilub . ------ 026 :4 sT"-""r""-"--l

W007550008 Locking.wire -"----~02-156171-2--"--""- --- -"---- 4a--

W007550008 Locking.wire B021561712 4a

W007583216 Pin.closing .. 18021560110- ,,- -.--. W007583216 ............ .

... , "._ ..... ~A_~.,_ __ ... ,_. ,,~. ___ .. ~ ~_. __ ................ ~ .. , .. ~ ...... ~~.~,_._ .~_.~ "_._. _,,_

W008110005 Slugging ring wrench B021560110 !

W008997023 Zinc.anode------~B021561519

-- _ ....

Assembly of the pod

Assembly of the pod ----

Tool

Tool

Arrangement transverse tunnel thruster

-"-" 004--"- -- ............ 2 i~ir·

182

003

002

004

2 MT

1 ST . 1 1ST ..... .

.1 W084809326 Valve.4/3-way B021560522 .. ... ......... - Hydraulic power pack 335A

1a

26

---SST

1 ST ····1·"··"· .... - ---

I !

W08481 0936 Gear set for pod ·-----!::B-0-=-21"5"~6::-:1-=7-:-c12::----tW:-:-:::0-::-0c-c19:-c:5=-=-9-=-05::c-1·,- 4·-a----+A-s-s-e-m-::-bc-cly- o-=f--:th-e--p-o-d,----- ------+0-0-1-M-l- --"-1" 5,=----+---1 -------.-.-.. -."-.. -.---.----+---1---.-.-.. -----"--+----1

W084811039 Hardened cyl. pin B021561712 4a Assembly of the pod 137 3 ST rc-----,----t--------,---------j=--:--,.,--:-::-:-:----j----.-- i-----t----,-,---. .,-,--------W084811041 Hexagon socket pipe plug B021561712 4a Assembly of the pod 139 3 ST

W084811051 Bearing bush ..... -._ .. _ ....... ,.- ............ - ~>-.----.-

Assembly of the pod 154 B021561712 -!iNoii4811051 ···48-··-·

W084811067 Spherical. roller. bearing. double. row B021561712 4a Assembly of the pod 249 ST 1----_ .... ------ -----.-.--.... --.- " ....... -.... -.-.--.... --.--. W084811068 Ring -- B021561"712-- -- W08481-1008- 4;-W-08-4811-0-69-- Bush.redLicing--------"-- - - ..... ----- 8021561712-------- W084811069 4a -

Assembly of the pod .. . ----------.- 233 . ...... ......... 1 ST

W084811075

W084811078

W084811080

W084811081

W084811104

W084811120

W084811943

W084813315

·1 ... ".-------... -.- .. Assembly of the pod

Plate.adjusting B021561712 W084811075 4a Assembly ofthe pod 251 ST

Lantern ring with 2 supporting lips ........ Ei02156171-2------- W08481107S-- 43-------- Assemblyoi"thE!p"OCl"--·---·-"----- 26S"N-- """"-.-. ST

Supporting ring-------·" --"---- .... 802-1-561712----- W084811-0ao-' 48---· - . ASsembiYofthe pod--···---··- 270N ST

Liner B021561712 W084811081 4a Assembly of the pod 274N 1 ST

Housing for sealing B021-s61712------f-W-(0-84-8-11--1-Q4-·-- 48"----- A-s-s-e-m·-b-Iy-O-f-th-e--p-od--·--·····--·--·-"-·_·-·.-.-.----- 35-S-""' "--'1- s,.--""" ----Tapered roller bearing B021561712 4a Assembly of the pod 371 ST

Retaining ring for shaft B021561712 4a Assembly of the pod 130 ST

Blade carrier B021560101 rv'V084813315 2a Assembly of the hub 019 4 ST rc-----.---.... -....... --.---------W084813316 Piston ring with clip ---------- B0215601·01----rv'V084813316 2a----- A-s-s-em-biYort-he-h"ub-------------"------ 069"- ----1- si----I---·-'-----_ .. - ---.--- _ ....... _-_ ....... _--... _._-- .. __ .... _ ........ __ . -- ." .... _."_ .. _.-- _. __ ..... -_ ..... _ .... _" .. _--- ----_._. __ ... _ .. _. __ ..... _--_ ... " .. _-". -----_ .... _ .... _._ ...... -_._ ............ _ .. " .... _---_._ ... -

22-8-00 Page 11 0/13

Part number Item catchword r----------.... --..... - ---" ...... --....... -.,-, .. -.-..... -" ..

VV084813422 Cover

W084813480"'-- Soc:ket\;rench"'-'''- .

VV084816461 Support

VV084816462 Support .. -.- -'-' "-- ._",

VV084817194 Bush,protecting

I;~~:::::: Plug,air release

.. I .. · ... · .... · .. , .......... --,-.. Propeller shaft

VV084819653 Protection plate

VV084820867 Stop ring

VV084820926 Plain washer 1---_ ... "-,, ..... -,,--.. ----.. ".-VV084822209 Dirt wiper seal

W084822240 Guiding bush 1---...... " .... _ .... _ .. _- ---" ..... " ...... "" ... " .. --"'''''-" ............ .. W084822241 Rod !:-::-,----" .. _-- --_._ ........... " ... "--, .. __ ._-_ ....... ,,., .... . VV084822244 Plate,adjusting

VV084822247 Hex. socket head cap screw

Partlist number Drawing figure Partlist catchword Item Need UM Class

·,······8021561712 -"-'-"IW084813422' 4.;'-"--·" As"semblyof the pod---' 322 1 ST . .... _ .. _ .... _.0'_ ." ...... "" ... "~. ___ ." ..... _

r,N084813480 Tool ..... ,. ,.. .,.... "" .. ""- -"" ...

001 1 ST 8021560110

8021561520 ~084816461 1c Lub, oil and hydraulic connections 005 ST .- --- ... --~- .. , .. '"-~ ... ", .,

'" ~O84816462--B021561520 1c , .. . ....... ,., .. ,. 019"" - ... -" . ST""'" .... , ..... , ... .

Lub, oil and hydraulic connections ."". ,,~"'.- •• ~-. ¥ •• _ ..... ....

~08481i194 '--'"

B021561712 4a Assembly of the pod

B021561712 ~084819148 4a Assembly of the pod •• A •• ".",,, , .... -

VV084819652 4a Assembly of the pod 18021561i12 --1-----------------,,-

B021561712 W084819653

B021560101 W084820867

B021561712 • H •• .,.,." .~,._>.". __ . _____ . ".

B021561712

4a

2a

4a " •. ~_o>"

4a

Assembly of the pod

Assembly of the hub

Assembly of the pod

Assembly of the pod

B021561712 W084822240 4a Assembly of the pod

. .. , B021561712--"---!W084822241'" 4-;-'''''' Assembiy·ofthe ... pOd"·"""-· .. ." 8oii561712 -- ......... W084822244- 4ij-- ....... Assem'bly"of the"pod-"" "...." ..... ,

.--_ .. -'.-.--.-~ .. ----

053 1'ST--'-

.. ..

350 ST

320 ST ... -

1050 ST

161 4 ST

037 ST

049

032

030

ST

1 ST

1 ST

4a Assembly of the pod 033 2 ST

----,

._--

--

rW"C0:-c:84-:-::-82=-=2""'401-.... ·- -Ro-d ----." ...... -----.. ,."-,,, "-" .. " ...... -,, ... B021561712

B021560208 .'''-- W08482-24iio" 20-· ...... ···· .... Arrgt.piich transm. and feed:back·box·---.... ---·_· .. - " 014"\-"-"1' ST"" -" .. --

VV084822449

W084822594

Wo84822613

VV084822705

W084822807

W084822821

VV084822825

22-8-00

-1-------.-.-.. ---... --.. " ... -.-.... -,-,-.... " ... -------... ".-.. ----.. -" ...... -.- --.. ... .....----........ -.-.. ----.. ,-.-... --".-. Adjusting. ring B021561712 3001990 4a Assembly of the pod 019 1 ST

Oil supply pipe B021561712 W084822594 4a Assembly of the pod 128 2 ST

Dista·nc-e-b-ush----.. -·,·-·---'-- 8021'560-2-08---- ...... W084822612-' 20- ..... -_ .. - Arrgt~pitChtra-nsm~'andfeed::ba-ck-b-o-x - .... ------ 02010. 1 ST

Hexagon head screw plug

Pod

Reducing piece

Bearing housing

B021561712 W084822705 4a Assembly of the pod 254 4 ST

B021561712 ~084822573 4a Assembly of the pod 100 1 ST

8021560522 26 HydrauliC power pack 336A 1 ST

- B021561712--~084822825 4'3 .. ----Assemblyofthepod---- 260 1 ST --_ .. - .. - ..................... _ .......... " ........ , ......... , ... , ......... ,,, ..... ,., .......... ~ .. - ... -.-- -.--

Page 12 of 13


IW084822952"- 3 phase E':motor with -squlrreicage' --- 8021560522------,---.- 26 Hydraulic power pack

lWoa-4823163·---· Suciiorlline·-·--- 8021560522' .. -. 26--- Hydraulic'po-w-e-r pack W084823494 Locking washer 8021560208

W084823532 Support

W084823533 Pointer

W084823543 Guiding rod 8021561712 . .. ~ ... -~ ~ '.'-'---."

W084823550 8earing flange 8021561712

W084825099 Cable gland 8021560208

W084825104 Pipe 8021560208

W084825203 Packing 8021560522 -._. __ .. -"- .......... _. __ .... _ ...... --_ .. _ ...... _ .. --..... _. __ .. _ ................................. - ... -- ...

W084825258 Cover 8021560522

W084825259 Packing 8021560522 1---_ .. _. __ ........ - ... --.... - .... - ...... -----.. .. W084825608 O-ring for blade foot _._ ... __ ._ .................. __ .. _-... ----_ ................... - .... -_ ...

W084823494 20 .......... -..... ~ ... -~- -

W084823532 20

W084823574 4a .. _.. --_._ ... , .. -. ~~ ...... _.- "- -

W084823544 4a

20

~084825104 20

26

26

26

Arrgt.pitch transm. and feed-back box ............ ~- .. ~~~-..... -~ .. , .



Assembly of the pod ",-~- ----_ .....•. __ ...... _ .. , .. .

Assembly of the pod






2a Assembly of the hub

Item Need UM Class

105 ST

131 1 ST

015

001

010

171

185

035

1 ST

1ST ST

1 ST

"1 ST

2 5,:----1-----1 ... ---+---1---... -- .. ----+----1

033 1 ST

145 1 ST .. '1'40A-~'- ;~-" '1"" s'~f"" ...... -.--~---.~.-

215 1 ST

015 4 ST , ......... ~.~ ... --~.-- --_._-

W084827170 Propeller. blade Propeller. blade 001 4 ST . W084827345 Hydraulic power pack 8021560572 W084827332 Arrangement of hydraulic power pack 001 1 ST

8021561518 W084827962 Tunnel •••• •••••••• , •• ~ .... A_~ __ ~~_~ __ •• _ • __ •• _ ••• _.,,~_ •• _._ •• ,,_ ......... ~ •••• . 001 1 ST

.. _------......... 1-----· .... · .. _· __ ·· .. _·----W084827962 Tunnel

W084828093 003 1 ST

W084828101 Zinc.anode 8021561519 1a Arrangement transverse tunnel thruster 005 12 ST ---_ ...... _-- _ .... _ ... _ ......... _--- ................. _L.... ____ ._ ............. __ ._. _______ .. __ ._. __ . __ . _____ ._ ......... _ .... _ .. _._._ ...... _._ ...... _ ............. _ ..... ____ .. _._. ___ '_" .... _ ............... ____ .. _____ ._ .. L........._.....J

22-8-00 Page 13 of 13

0668-230.11.02 - Maritimeexpert WebsiteJohn Crane-Lips . Marine Propulsion Systems . 6 . The...

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Transcript of 0668-230.11.02 - Maritimeexpert WebsiteJohn Crane-Lips . Marine Propulsion Systems . 6 . The...