TPM 049/05-IR

DA

RK

GA

S-F

IRE

D IN

FRA

-RE

D H

EA

TER

HE

LIO

S

VALID SINCE: 15.5.2011

TPM 049/05-IR

2

These technical conditions define design and performance series of the dark gas-fired infrared heaters of HELIOS (hereinafter as infrared heaters). It is applicable for manufacture, design, ordering and deliveries.

I. CONTENT

II. GENERAL INFORMATION 3

1. Description 3

2. Design 4

3. Dimensions, Weights 4

4. Installation 8

5. Examples of the type design of the gases exhaust 10

III. TECHNICAL DATA 12

6. Technical parameters 12

7. Pressure loss 13

8. Diagrams of wiring installation 14

9. Connecting to networks 15

IV. ORDERING INFORMATION 16

10. Ordering key 16

V. DATA OF THE PRODUCT 17

11. Product data label 17

VI. MATERIAL, FINISHING 17

12. Material, finishing 17

VII. INSPECTION, TESTING 17

13. Inspection, testing 17

VIII. PACKING, TRANSPORTATION, TAKE-OVER, STORAGE AND GUARANTEE 17

14. Logistic terms 17

15. Guarantee 18

IX. OPTIONAL ACCESSORIES 18

16. Control boxes 3

X. ANNEX 19

Annex 1: Scheme of controlling the HELIOS infrared heater by thermostat 19

Annex 2: Connecting of the infrared heaters of HELIOS 10, 20, 30, 40, 50 with the OI control box 20

Annex 3: Connecting of the infrared heaters of HELIOS 10, 20, 30, 40, 50 with the OIX control box 21

Annex 4: Connecting of the heaters f HELIOS 10, 20, 30, 40, 50 with the HELREG control box 22

Annex 5: Example of connecting of the two-stage heaters of HELIOS 10,20,30,40,50 with the Control Box Siemens, with two-stage zones 23

TPM 049/05-IR

3

II. GENERAL INFORMATION

1. Description

1.1. HELIOS infrared heaters are dark gas-fired infra-red heaters intended for ecological heating of halls. Categories of the appliances - II2H3P, II2H3B/P, version B22, C12, C32.

NOX3 emission (according to EN 416-1/A1).

Normal operating fuel for the infrared heaters of HELIOS:

Natural gas - ZP (G20) Propane - P (G31) Propane-butane - PB (G31/G30).

1.2. HELIOS infrared heaters in the standard version are designed for installation in an environment protected against the weather effects. HELIOS infrared heaters, as a closed appliance in version C, can be installed in normal areas as well as in the areas which are intended for parking and maintenance of vehicles. The second option should be done after appropriate assessment. The infrared heaters must not be installed in individual, row and collective garages (in parking spaces and internal communications for vehicles) or in the garages for motor vehicles intended for transporting flammable liquids and finally in the areas of petrol filling stations which are fitted with stands for filling petrol to vehicles. The infrared heaters must not be installed in areas with potential risk of fire or explosion or in the areas with high content of combustible dust

1.3. Description of the HELIOS infrared heater function

1.3.1. Operation of the infrared heater is controlled by the automatic device located in the burner box. If the burner box includes a mounted differential pressure switch (gas manostat) that monitors the operating pressure of gas within the distribution, power is conducted through the switch. If the required gas pressure in the distribution is not present, the infrared heater does not work.

1.3.2. If the heater is equipped with gas manostat and if gas pressure in the distribution is in order, there should be an automatic check-out of the air manostat start position performed after connecting to the mains. Then the outlet ventilator should be started.

1.3.3. After starting the ventilator and subsequent evoking of the vacuum in the burners chamber, the differential air manostat shout be turn on, i.e. the manostat which senses the pressure difference of air caused by the outlet ventilator.

1.3.4. With activating the manostat, the ventilation time begins to run (about 40 sec), i.e. the time which is used to vent outlet exhaust pipe and own heating tube.

1.3.5. After finishing the period of ventilation, the electromagnetic double valve is opened and gas enters to the burner. Simultaneously, the ignition device is automatically put into operation

1.3.6. Ignition of the gas mixture in the burner is registered by ionization electrode.

1.3.7. If the escaping gas mixture in the burner is not ignited within 5 seconds, the device is put into a fault condition - light of FAILURE goes on and the inlet valve closes down.

1.3.8. Restarting is possible only after unlocking the condition of FAILURE, according to the automatic device used, either by disconnection and reconnection to the mains, or by pressing the RESET button on the control box.

1.3.9. After putting the burner into operation and igniting the gas mixture, the light of Operation goes up.

1.4. If is not noticed other way, all dimensions and weight are in meters and kilograms.

TPM 049/05-IR

4

2. Design

2.1. The infrared heaters are available in one variant according to the type of burner box: - 10,20,30,40,50 - separate burner and exhaust boxes

2.2. Infrared heaters of the performance series of 10, 20, 30, 40, 50. They are available in several design configurations which vary in performance and design of

the burner box, construction of the reflector and shape of heating pipe.

2.2.1. According to the burner box

infrared heaters of single-stage U,I or two stage UD, ID. There is one-stage or two-stage controlling of the atmospheric burner available. Infrared

heater with a single-stage burner operates in the on-off regime, the infrared heater with two-stage burner operates in the mode of off-reduced power- full power.

The main advantages of a two-stage burner control include reducing the frequency of switching the burner during the heating season, more uniform final temperature of the heated area and lower power consumption.

Open or closed gas appliance Basic version of the burner box - open gas appliance - inflow of combustion air from the

heated area through the hole in upper casing of the burner box. Special design of the burner box fitted with a neck for suction of the combustion air - closed

gas appliance - intake of the combustion air from outside. Special design of the burner box is made with a socket at the top of the burner box. This socket is used to connect the air-duct.

2.2.2. According to the design of reflector

not insulated: Ceiling installed infrared heaters - marking U, UD, I, ID wall installedinfrared heaters - marking U/15, UD/15, I/15, ID/15

insulated: ceiling installed infrared heaters - marking U+, UD+, I+, ID+ wall installed infrared heaters - marking U/15+, UD/15+, I/15+, ID/15+.

2.2.3. According to the shape of the heating tube

- with a reversing heating tube - marking U, UD - single-tube (linear) - marking I, ID.

Heating tubes of the gas infrared heaters are either U-shaped, when the temperature distribution along the heaters length is almost uniform, or I-shaped when it is necessary to consider the temperature decrease along the length.

3. Dimensions, Weights

3.1. Dimensions

Fig. 1 Cross-section of the infra-heater reflector HELIOS 10 to 50-U, 10 to 50-UD

Fig. 2 Cross-section of the infra-heater reflector HELIOS 10 to 50-U/15, 10 to 50-UD/15

TPM 049/05-IR

5

Fig. 3 Cross-section of the infra-heater reflector HELIOS 10 to 50-U+, 10 to 50-UD+

Fig. 4 Cross-section of the infra-heater reflector HELIOS 10 to 50-U/15+, 10 to 50-UD/15+

Fig. 5 Cross-section of the infra-heater reflector HELIOS 10 to 40-I, 10 to 40-ID

Fig. 6 Cross-section of the infra-heater reflector HELIOS 10 to 40-I /15, 10 to 40-ID /15

Fig. 7 Cross-section of the infra-heater reflector HELIOS 10 to 40-I+, 10 to 40-ID+

Fig. 8 Cross-section of the infra-heater reflector HELIOS 10 to 40-I /15+, 10 to 40-ID /15+

TPM 049/05-IR

6

Fig. 9 HELIOS 10-U

Fig. 10 HELIOS 20-U

Fig. 11 HELIOS 30-U

Fig. 12 HELIOS 40-U

Fig. 13 HELIOS 50-U

1505

7525 (8

300)

215

555

(980

0)

9030

1505

555

215

(680

0)

6020

.73

1505

555

215

(530

0)

4515

1505

555

215

555

1505

215

3010 (3

800)

TPM 049/05-IR

7

Fig. 14 HELIOS 10-I

Fig. 15 HELIOS 20-I

Fig. 16 HELIOS 30-I

Fig. 17 HELIOS 40-I

1505

1505

(7m

)

555

1505

1505

370

Helio

s10

1505

1505

(10m

)

555

1505

1505

370

1505

1505

Helio

s10

1505

1505

(13m

)

555

1505

1505

370

1505

1505

1505

1505

Helio

s10

1505

1505

(16m

)

555

1505

1505

370

1505

1505

1505

1505

1505

1505

Helio

s10He

lios10

TPM 049/05-IR

8

3.2. Weights

Tab. 3.2.1. Weights [kg]

Weights HELIOS GAS-FIRED INFRA-RED HEATER

Size, type 10-I 10-U 20-I 20-U 30-I 30-U 40-I 40-U 50-U

Weight [kg] 74 71 104 98 133 122 164 147 170

Size, type 10-I+ 10-U+ 20-I+ 20-U+ 30-I+ 30-U+ 40-I+ 40-U+ 50-U+

Weight [kg] 100 88 144 123 186 155 229 188 220

Size, type 10-I /15 10-U /15 20-I /15 20-U /15 30-I /15 30-U /15 40-I /15 40-U /15 50-U /15

Weight [kg] 82 75 112 104 141 130 184 157 184

Size, type 10-I /15+ 10-U /15+ 20-I /15+ 20-U /15+ 30-I /15+ 30-U /15+ 40-I /15+ 40-U /15+ 50-U /15+

Weight [kg] 112 94 156 132 210 167 259 203 239

4. Installation

4.1 General instruction The infrared heaters should be installed in accordance with applicable standards and

regulations. When being in heavy and dusty operations, it is advised to install the air intake duct for combustion from outside environment.

Installing the infrared heater in areas with potential risk of explosion (e.g. storage of petrol, solvents, places with chlorine vapours or compounds containing chlorine, or places with high content of combustible dust, sawdust, etc.) must be assessed by the competent authorities according to existing regulations. Using the heaters in a corrosive environment is prohibited! Installation of the appliance must be performed by qualified personnel who is eligible to such installation, according to the manufacturers instructions and applicable standards .

The manufacturer is not responsible for damage caused by improper installation.

4.2. Policy for installation: a) Conditions for connecting the infrared heaters to the gas distribution and electricity network

are given in Chapter 9.1. and 9.2. b) Design and installation of flue line must conform to applicable standards. Examples of the

type installations are listed in Chapter 9.3. The amount of combustion air for the infrared heaters must meet applicable standards.

c) The height of suspension of the heaters is specified according to calculation program of Hefaistos of Mandk Company, a.s.

d) The minimum space for installation of the infrared heater: Installation of the heater must be carried out in such way so that an adequate space for

servicing and adjustment is maintained. e) Specification of a safe distance of the heaters and the duct system from surfaces of building

materials must comply with standards and regulations of the manufacturer.4.3. The minimum safe distances of the infrared heaters from walls, ceilings and flammable objects:

TPM 049/05-IR

9

Fig. 18 Reflector not insulated Fig. 19 Insulated reflector

Fig. 20 Infrared heaters HELIOS 10L to 50L-U, 10L to 50L-UD

Fig. 21 Infrared heaters HELIOS 10 to40-I, 10 to 40-ID

The surface temperature of the radiant tube, according to the type of the infrared heater, reaches the level of about 500 C. The temperature of flue gases at the ventilator outlet reaches

TPM 049/05-IR

10

the level of even 200 C, according to the type.

4.4. Special cases of installation When installing the heater over the crane runway, it is necessary to count with the protection

of electrical installation of the crane from excessive radiating. If the heater is installed in gyms, we recommend installation of safety nets - it can be ordered in the company of Mandk, a.s. If the heater is stored on pallets, it is necessary to ensure observance of safe distances from flammable objects. When installing the outer suction intake, it is necessary to ensure that the inlet opening is not placed in a position where it could be blocked or in a position where the polluted air could be sucked in (combustion, explosive dust, flammable gases, etc.).

4.5. Ways of suspension The infrared heaters shall be hanging on a suitably sized construction on chains and carbines or

string or threaded rods. According to the figure, it is necessary to secure the infrared heater (on at least two suspension points) in an appropriate manner, so that the heater cannot experience its turning. Due to thermal expansion, the heater must not be installed as fixed on supporting structure.

Fig. 22: Example of suspension

5. Examples of the type design of the gases exhaust

Infrared heater HELIOS 10-50

Fig. 23 Position of the burner and exhaust boxes HELIOS 10, 20, 30, 40, 50

TPM 049/05-IR

11

Fig. 24 Gases exhaust through the wall Fig. 25 Gases exhaust through the wall with a condensation container RKN

Fig. 26 Gases exhaust over the roof Fig. 27 Gases exhaust over the roof from two appliances

Fig. 28 Gases exhaust gas and inlet of combustion air through the wall

Fig. 29 Gases exhaust gas and inlet of combustion air over the roof

TPM 049/05-IR

12

III. TECHNICAL DATA

6. Technical parameters

Tab. 6.1.1. Technical parameters

TECHNICAL PARAMETERS HELIOS GAS-FIRED INFRA-RED HEATER

TYPE OF THE INFRARED HEATER 10-ID 10-UD 20-ID 20-UD 30-ID 30-UD 40-ID 40-UD 50-UD

Nominal input power [kW] 12,5 12,5 24,0 21,5 36,5 33,0 42,0 41,0 49,5

Minimal input power [kW] 7,5 7,5 12,5 12,5 19,5 19,5 24,0 24,0 28,5

Nominal output power [kW] 11,1 11,1 21,5 19,2 32,8 29,5 37,8 36,7 45,0

Minimal output power [kW] 6,1 6,1 10,3 10,3 15,8 15,8 19,3 19,3 23,3

Electrical connection [V/Hz] 230/50

Electrical input power [W] 100

Protection [A] 4

Operational pressure

ZP (NATURAL GAS) [kPa] 1,7 - 2,6

P,PB [kPa] 2,8 - 4,8

Gas consumption at the nominal output power

ZP (NATURAL GAS) [m3.h-1] 1,26 1,26 2,51 2,26 3,84 3,46 4,33 4,27 5,47

P,PB [kg.h-1] 0,91 0,91 1,81 1,63 2,74 2,48 3,11 3,09 3,94

Gas consumption at the minimal output power

ZP (NATURAL GAS) [m3.h-1] 0,75 0,75 1,32 1,32 2,07 2,07 2,50 2,50 3,10

P,PB [kg.h-1] 0,58 0,58 1,12 1,12 1,71 1,71 2,16 2,16 2,14

Jet diameter

Jet ZP (NATURAL GAS) [mm] 3,0 4,0 5,0 5,5 6,2

P,PB [mm] 2,0 3,0 3,5 4,0 4,2

Pressure on the jet at the nominal output power

ZP (NATURAL GAS) [kPa] 1,00 1,00 1,10 1,00 1,15 1,00 1,15 1,05 1,05

P,PB [kPa] 1,70 1,70 1,40 1,20 1,70 1,40 1,35 1,30 2,10

Pressure on the jet at the minimal output power

ZP (NATURAL GAS) [kPa] 0,40 0,40 0,40 0,40 0,40 0,40 0,40 0,40 0,40

P,PB [kPa] 0,75 0,75 0,55 0,55 0,70 0,70 0,65 0,65 0,60

Length of the infrared heater [m] 7,00 3,80 10,00 5,30 13,00 6,80 16,00 8,30 11,30

Gas connection 1/2

As for the one-stage infrared heaters of HELIOS, only the values of nominal thermal input power are applicable.

TPM 049/05-IR

13

7. Pressure loss

Tab. 7.1.1. Pressure loss of components for exhausting the gases and air intake.

HELIOSNominal

dimension (mm)

Pressure loss

Tube 1m

Knee 45

Knee 90

RKN Knee 45

Coa

xial

chi

mne

y,

horiz

onta

l

Coa

xial

chi

mne

y,

vert

ical

Exh

aust

hea

d,

horiz

onta

l

Exh

aust

hea

d,

vert

ical

Air

inta

ke h

ead

Flex

ible

INO

X

pipe

1 m

Flex

ible

Al p

ipe

(air

inta

ke o

nly)

10 DN 100 1,5 1,5 2 2 16 23 3 4 5 2 3

20 DN 100 2 3 4 4,5 23 31 5 7 8 4 5

30

DN 100 3 4 6 7 29 35 9 11 13 6 7

DN 130 1 1,5 3 3,5 15 18 4,5 5,5 6,5 3 3,5

40

DN 100 3,5 4,5 7 8 35 44 11 14 16 7 8

DN 130 1,5 2 4 4,5 19 21 5 7 7,5 4 5*

50

DN 100 4,5 5,5 9 10 44 54 14 18 19 9 10

DN 130 2 2,5 4,5 5 21 23 6 8 9 4,5 6*

TPM 049/05-IR

14

8. Diagram of wiring installation

Fig. 30 Wiring installation for HELIOS 10, 20, 30, 40 and 50.

- GA

S A

RM

ATU

RE

"S

IT T

AN

DE

M 8

36"

- SIG

NA

LIN

G F

AIL

UR

E

- SIG

NA

LLIN

G O

PE

RA

TIO

N

- AIR

MA

NO

STA

T "S

IT"

- FLU

E G

AS

VE

NTI

LATO

RV

EN

T

2 MA

PA1

NL1

11

201-

1033

-000

3

1

L1

3

X1

2R

ed

S3N

T1T2

5

5

1

21

43

1

76

108

9

X2'

X2

Gre

en1

3

L1N

5516

31

MA

2

1215

J6

PA

3

J3

Aut

omat

ic c

ontro

lling

dev

ice

SIT

537

EFD

0.5

37.4

03JT

1

CM

SM

3c

x 0.

75

igni

tion

elec

trode

ioni

zatio

n el

ectro

de

6

FP

EN

VE

NT

Vire

CY

A 0

.75

bla

ck

Vire

CY

A 0

.75

blu

eV

ire C

YA

0.7

5 gr

een-

yello

wHV

silic

on c

able

CFG

4T2

/12

diam

. 3,1

5 6

Type

of m

ater

ial

CM

SM

3c

x 0.

7532Poz

.1

TPM 049/05-IR

15

9. Connecting to networks

9.1. Gas connection

9.1.1 Connecting of the infrared heaters is performed in accordance with current standard for gas supply - gas ducts in buildings - operational requirements.

9.1.2 There must be stable and unwavering gas pressure (ZP, P-PB), according to Table 1, guaranteed in the pipe system during the operation of the infrared heaters.

9.1.3 According to existing regulations, the pipe system must be ended by a gas ball valve near the place of the infrared heater connection of cca 0.5 m (Figure 29, Figure 30). The connection itself of the infrared heater to the gas pipeline is done by using a flexible gas hose. The inlet pipe for the gas connection is terminated by outer thread:

-1/2 infrared heaters of the performance class of 10, 20, 30, 40 and 50

9.1.4 Since the hose withstands the temperatures of max. 100 C, it is necessary to avoid any contact of the hose with the appliance outside the hose connection point. The conduct lines must be led in such manner so that any contact with direct flame or radiant heat is avoided.

9.1.5 Connecting the infrared heater must be performed only by the organizations which has the appropriate permission. The gas hose is subject to periodic revisions like the gas distribution devices. It is necessary to protect the hoses from mechanical stresses and aggressive substances. The hose must not be subjected to excessive tension.

Fig. 31 Connection places of gas - infrared heaters of HELIOS 10, 20, 30, 40 50

9.2. Electrical connection

Box of remote control is to be placed according to the project data in such manner that it is freely accessible for servicing stuff. Connection of the box for remote control to the power supply distribution of 230V/50Hz shall be made as fixed connection by using the cable of CYKY 3Cx1.5. Connection of the box for remote control to the infrared heater shall be made as fixed connection by using the cable of CYKY 4Cx1.5 (or also by CYKY 5Cx1.5, CYKY 7Cx1.5 according to the type of the heater) and the cable shall be joined to the terminal according to appropriate scheme of connection. Assembly of the electrical connection must be performed by a licensed person in accordance with applicable standards and with subsequent testing of functionality, including electric revision.

Fig. 32 Connection places of wiring - infrared heaters of HELIOS 10, 20, 30, 40 and 50

TPM 049/05-IR

16

9.3. Exhaust gas discharge and combustion air inlet

9.3.1. The exhaust gas discharge is forced by using a smoke chimney out of the building.

9.3.2. The product is classified according to the method of flue gas discharge in categories of B22

9.3.3. C12 and C32 - see SN EN 416-1.

9.3.4. Design and installation of duct system must conform to applicable standards.

9.3.5. Minimum internal diameter of the pipe: - 100 mm for infrared heaters of performance class of 10, 20, 30, 40, 50

9.3.6. Connecting the duct system to the ventilator must be demountable (e.g. screws to metal plate).

9.3.7. Implementation of the duct system must prevent the condensate from penetrating to the outlet pipeline.

9.3.8. Duct system must be ended freely in the exposed position so that the protruding gases can freely go out and so that the gases cannot go back to the building through the windows.

9.3.9. Examples of solving individual exhausts are listed in separate design documentation for gas heating systems of the Company of Mandk, a.s. Duct systems of TPM 047/05.

9.3.10. In the case of other solutions, the loss in exhaust pipe line must not exceed 50 Pa with the infrared heaters of the type of 10,20,30,40,50.

9.3.11. the duct must be made of materials resistant to corrosion and flue gas temperatures.

IV. ORDERING INFORMATION

10. Ordering key

HELIOS xx x x x x x TPM 049/05

technical conditions

gas ZP natural gas (G20) P Propane (G31) PB propane, propane-butane (G31/G30)

reflector insulation + insulated non-insulated

reflector tilting /15 15 0

burner control D two-stage single-stage

shape of the heating tube U I*

performance series 10, 20, 30, 40, 10, 20, 30, 40, 50

* Only for performance series of 10,20,30,40

Example of order marking:HELIOS 30UD + ZP TPM 049/05.Gas pipe infrared heater of HELIOS, performance series of 30, heating tube of U-shape, two-stage control of the burner, reflector tilting 0, reflector insulated, fuel natural gas.

TPM 049/05-IR

17

V. DATA OF THE PRODUCT

11. Product data label

Data label (on the back of the units box)

Type HELIOS

Output power MAX Voltage

Output power MIN El. input power

Consumption MAX Protection IP 40

Consumption MIN Weight

Fuel Category II2H3B/P

Fuel overpressure Country of destination

Serial number/ year of manufacture

Certification: CERTIFICATE ES TESTING, TYPE No. E 30-00984-04, CE 1015

VI. MATERIAL, FINISHING

12. Material, finishing

12.1. Reflectors of the infrared heaters are made of aluminized metal plate; reflectors in the insulated version are equipped with thermal insulation of mineral wool which is covered by galvanized metal plate. Hinges, necks and joints are made of steel plate which is fitted with heat resistant paint. Skeleton of burner and exhaust box is made of galvanized steel plate which is on the external side coated with powder baking paint. Radiant tubes are made of steel, they are darkaluminised. Flexible arch is made of stainless, heat-resistant pipe flexo.

VII. INSPECTION, TESTING

13. Inspection, testing

13.1. All appliances are tested in terms of safety and operability by the manufacturer after the production.

VIII. PACKING, TRANSPORTATION, TAKE-OVER, STORAGE AND GUARANTEE

14. Logistic terms

14.1. Infrared heaters and accessories are provided with packaging foil and packed in cardboard boxes. They are transported in covered transport vehicles protected from direct influence of weather. There must be no shocks to the course and the ambient temperature must not exceed 50 C. When handling during the time of transport and storage, the infrared heaters and accessories must be protected against mechanical damage.

14.2. If the order documentation does not specify the way of take-over, then the take-over is considered as the act of giving the infrared heaters and accessories to the hands of a 14. Infrared heaters must be stored in covered buildings and in an environment without the corrosive vapours, gases and dust..

14.3. The delivery includes complete infrared heater of HELIOS, enclosed certificate of quality and completeness with a stamp of inspection and instructions for installation, operation and maintenance.

TPM 049/05-IR

18

15. Guarantee

15.1. The manufacturer provides a guarantee to the infrared heaters for the period of 24 months from the date of shipment.

IX. OPTIONAL ACCESSORIES

16. Control boxes

16.1. Controlling by thermostat The way of control which allows manual control of one single-stage infrared heater of HELIOS

depending on temperature (thermostat), or depending on the temperature and weekly program.

16.2. Control box OI This way of control allows manual control of one (OI 1) to six (OI 6) single-stage or twostage

infrared heaters of HELIOS. Protection of the box: IP 65 Control boxes can be supplemented by thermostat or by a thermostat with a weekly program. There is manual switching of performance for the two-stage infrared heaters.

16.3. Control box OIX This is an OI control box, equipped in standard version with a thermostat with a weekly program

of EURO 091. The box is suitable for controlling one (OIX 1) to six (OIX 6) infra single-stage and two-stage heaters.

There is manual switching of performance for the two-stage infrared heaters. Protection of the box has the code of IP 65, protection of the thermostat of EURO 091 is the IP 20.

Upon the customers wish, the control box can be equipped with a thermostat with a higher protection.

16.4. Control box HELREG Regulation allows fully automatic control of one (HELREG 1) to six (HELREG 6) singlestage or

two stage infrared heaters of HELIOS, according to preset values in week cycle. The program can be set up for 10 temperature changes for a day. The price includes a temperature sensor for sensing the temperature including the radiant component in the heated space.

Protection of the control box has the code of IP 65, protection of the temperature sensor is IP 40. HELREG control box is able to communicate with the PC. It is possible to add PC software to the regulation, i.e. the software which monitors the temperature in the space and thermal performance of the infrared heaters of HELIOS, including graphical display and statistics.

The control box is to be installed according to the project and propper standards. Connecting the control box to the power supply of 230V/50Hz is recommended to be done as fixed one with a cable of CYKY 3Cx1, 5 in the TNC-S system.

16.5. Control system with Control Panel Siemens This control system consist of Control Panel Siemens and switchgears called Panels of

Protection and Signalising (PSJ). The Control Panel Siemens provides measuring, controlling and programming of the system. This control panel contains an extendable controller which can basically control 8 one-stage or

4 two-stage zones heated with HELIOS infrared heaters. All the parameters of controlling can be monitored and changed using PC equipped with web browser via TCP/IP communication.

Each zone is equipped with temperature sensor and can be controlled independently. The heating programme of each zone includes each day of the year separately, with up to 10 temperature changes a day. The number of infrared heaters in one zone is not limited and one-stage and two-stage infrared heaters can be combined.

The controller can use two types of temperature sensors, the radiant temperature sensor is used for zones heated with infrared heaters and the air temperature sensor is used for zones with other type of heating.

The Protection and Signalising Panels provide power supply of the infrared heaters Helios, circuit breaker and lights signalising function of each infrared heater. The Protection and Signalising Panel is available in version for one (PSJ 1) to twelve (PSJ 12) infrared heaters.

For each zone, at least one Panel of Protection and Signalising is used. The system is highly variable and project-oriented configuration is available on demand.

TPM 049/05-IR

19

X. ANNEX

Annex 1: Scheme of controlling the HELIOS infrared heater by thermostat

A) B)

BURNER BOX"HELIOS xx-x"

N

N

L1

L1

S3T2T1

S3T2T1

CYKY 3Cx1.5

OF TEMPERATUREAND REGULATOR

230V/50Hz

CYKY 3Cx1.5

PROGRAMMER

TPM 049/05-IR

20

Annex 2: Connecting of the infrared heaters of HELIOS 10, 20, 30, 40, 50 with the OI control box

CONTROL BOX

CYKY 5c x 1.5

T2 S3 L1N Pe

NL1 T2T1 S3

"OI"

COM NO L PeN

el. supply230V/50Hz

BURNER BOX

"HELIOS xx-xD"

OI 3

NL1 T2T1 S3

el. supply 230V/50Hz

TPM 049/05-IR

21

Annex 3: Connecting of the infrared heaters of HELIOS 10, 20, 30, 40, 50 with the OIX control box

EURO

CONTROL BOX

CMSM 2c x 1

T2 S3 L1N Pe

CYKY 5c x 1.5

NL1 T2T1 S3

"OIX"

COM NO L PeN

PROGRAMMER AND REGULATOR

NOCOM

el. supply230V/50Hz

BURNER BOX

"HELIOS xx-xD"

OIX 3

NL1 T2T1 S3

EURO

el. supply 230V/50Hz

TPM 049/05-IR

22

Annex 4: Connecting of the heaters f HELIOS 10, 20, 30, 40, 50 with the HELREG control box

"HELREG"

CONTROL BOX

L1 N T2 S3 L1

el. supply 230V/50Hz

out+-

T2NS3T2N L1 L1S3T2 N L1S3 T2N S3 L1 N

cable JYTY 3x1 (shielded)

SENSOR

BURNER BOX

"HELIOS xx-xD"

CYKY 7c x 1.5

NL1 T2T1 S3

NL1 T2T1 S3

TPM 049/05-IR

23

Annex 5: Example of connecting of the two-stage heaters of HELIOS 10,20,30,40,50 with the Control Box Siemens, with two-stage zones

1 2 PE

PEL PEL N PE

1 2 PE1 2 PE1 2 PE 1 2 PE1 2 PE1 2 PE1 2 PE1 2 PE1 2 PE 1 2 PE1 2 PE 1 2 PE1 2 PE1 2 PE1 2 PE1 2 PE1 2 PE

POWER SUPPLY 230V/50Hz

CONTROL PANEL SIEMENS

L2LL H1 H2H2H2L2LL H1 H2H2H2L2LL H1 H2H2H2L2LL H1 H2H2H2 L2LL H1 H2H2H2 L2LL H1 H2H2H2

L H1H2L H1H2

PEL PEL N PE

POWER SUPPLY 230V/50Hz or 3x400V/50Hz

PEPE PE

PE

PE

PANEL OF PROTECTION AND SIGNALISING PSJ 3 L H1H2L H1H2

PEL PEL N PE PE PE PE PE

PANEL OF PROTECTION AND SIGNALISING PSJ 4

ZONE 1

ZONE 1

ZONE 1 ZONE 2....

ZONE 2 ZONE 3....

POWER SUPPLY 230V/50Hz or 3x400V/50Hz

Cable JYTY 3 x1 (shielded)

Cable CYKY 3x1,5

Cable CYKY 7c x 1,5

TEMPERATURE SENSOR TEMPERATURE SENSOR TEMPERATURE SENSOR TEMPERATURE SENSOR

L1 T1N S3T2L1 T1N S3T2 L1 T1N S3T2

NL1 T2T1 S3

BURNER BOX

"HELIOS xx-xD"

NL1 T2T1 S3

L1 T1N S3T2 L1 T1N S3T2 L1 T1N S3T2 L1 T1N S3T2

HELIOS No. 1HELIOS No. 2 HELIOS No. 3

TPM 049/05-IR

24

Your distributor

Company Adress:MANDK a.s. Dobsk 550 267 24 HostomiceCzech RepublicTel.: +420 311 706 706Fax: +420 311 584 810, 311 584 382e-mail: mandik@mandik.czwww.mandik.com

The producer reserves the right for innovations of the product. For actual product information see www.mandik.com