04 Lift Stations -...
Transcript of 04 Lift Stations -...
Lift StationsPRODUCT GUIDE & TECHNICAL REFERENCE MANUAL
Providing the right solutions.
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lIFt StAtIonS Shaw Precast Solutions manufactures a variety of precast lift station configurations to suit project requirements, ranging from small capacity pump chambers using 1200mm manhole sections, to large volume lift stations using 3660mm x 3660mm rectangular box sections.
A Shaw Precast Solutions precast concrete lift station is a high quality, low maintenance structure, produced to project specifications in a controlled plant environment to ensure a durable and economic product. Precast elements can be designed to meet almost any configuration required for the project. On-site installation will be quicker and easier, allowing equipment installation and commissioning of the system sooner than cast-in-place designs.
Lift stations units can be fabricated using standard manhole sections, standard box culvert sections, or utility vault sections. Interior walls, baffles, and balconies can be cast into the standard sections where design requirements call for such. Access hatches, lifting davit sockets and vent stacks can be cast into the concrete covers to match design needs.
Pipe openings are cast into the lift station sections to suit the pipe configurations, utilizing either A-Lok gaskets, Link-Seal connections or grouted openings. Other connection types are available upon request.
Our design team is available to provide assistance with your project needs, and discuss possible options and their feasibility.
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tYpIcAl lIFt StAtIon conFIGuRAtIonFoR lARGE DIAmEtER mAnHolE SEctIonS
tYpIcAl coVER lAYout tYpIcAl pIpInG lAYout
Access Frame and Cover(as supplied or specified)
Lifting Davit Insert(as supplied or specified)
A-Lok GasketConnections
Standard Hole(offset pipe configuration)cored openings for link sealgaskets
tYpIcAl SEctIon
Flat Top Cover
Intermediate Sections
Lift Station Mono Baseor Standard ManholeBase Unit
Forcemain Outlet
Inlet Pipe
Overflow Pipe
Access Frame and CoverLifting Davit Insert
1050mm to 3000mmDiameter
Refer to Manhole Sectionfor information on sizesand section dimensions.
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2100mm, 2400mm & 3000mm DIAmEtERlIFt StAtIon mono bASE
tYpIcAl plAn VIEw
tYpIcAl SEctIon - QbS 300
2578mm or 2935mm O.D.2133mm or 2438mm I.D.
500 30
525
4
254
tYpIcAl SEctIon - QbS 300 mono
300
173
3048
tYpIcAl SEctIon - tbS 300 mono
300
150
3658
SEctIon A - wbS 300
305
153
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monolItHIc bASE wItHtIE Down SlAb
plAn VIEw
MONO-BASEAVAILABLE IN SQUARE OR CIRCLE
2896mmØ PRECAST MONO-BASE
PLAN - MONO BASE / TIE-DOWN SLAB
SEctIon A mono bASE
1050mm - 4400mm as required
1050mm - 4400mm as required
SECTION A MONO BASE
1050mm - 4400mm as required
229TYP
300
305
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tYpIcAl lIFt StAtIon conFIGuRAtIonutIlIZInG boX culVERt SEctIonS
tYpIcAl SEctIon
Forcemain
Inlet Pipe
Overflow Pipe
Access Frame and Cover(as supplied or specified)
Lifting Davit Insert(as supplied or specified)
Outlet
IntermediateSections
SectionBase
Ram-NekDouble
Joint
Cover Section
300 Typ.
Refer to the Box Culvert Sectionfor standard sizes available.
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tYpIcAl lIFt StAtIon conFIGuRAtIonutIlIZInG boX culVERt SEctIonS
tYpIcAl coVER lAYout
Access Frame and Cover(as supplied or specified)
Lifting Davit Insert(as supplied or specified)
tYpIcAl pIpInG lAYout
A-Lok Gasketor Standard Hole(as required)
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SHAw 097 contRol mountInG StRuctuRE
EXPOSED AGGREGATEEXTERIOR FACES
SMOOTH FINISH(NATURAL COLOUR)BASE UNIT
NOTE: MOUNTING STRUCTURES ARE DELIVERED IN SEPARATE PIECES FOR ASSEMBLY ON SITE.
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pRoFIlE VIEw pAnEl unIt
3555
200
1070
2285
455
150 305
1100
optIonAl pAnEl cAp
1790
520 160520
plAn VIEw pAnEl unIt
1395
15001740
305455
plAn VIEw bASE unIt
50 50
1100
305
485
305
1745
140 1385 140
180
305
Stainless steelconnection boltscast into base unit
SHAw 097 contRol mountInG StRuctuRE
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SpAn
2ft 3ft 4ft 5ft 6ft 7ft 8ft 9ft 10ft 11ft 12ft 13ft 14ft 15ft 16ft
610mm
914mm
1219mm
1524mm
1829mm
2134mm
2438mm
2743mm
3048mm
3353mm
3658mm
3962mm
4267mm
4572mm
4877mm
RISE
2ft
3ft
4ft
5ft
6ft
7ft
8ft
9ft
10ft
11ft
12ft
13ft
14ft
15ft
16ft
610
mm
914
mm
1219
mm
1524
mm
1829
mm
2134
mm
2438
mm
2743
mm
3048
mm
3353
mm
3658
mm
3962
mm
4267
mm
4572
mm
4877
mm
RISE
SPAN
HAUNCH
WALL THICKNESS
ImpoRtAnt notES:Available Haunch Sizes are: 6 inch (152mm), 8 inch (203mm) and 12 inch (305mm)
Span and Rise are available in increments of 4 inches (102mm)For example, 6 ft 8 inch x 8 ft 4 inch (2032mm x 2540mm)
Wall thicknesses are available in 2 inch (51mm) incrementsFor example, 2 inch, 4 inch, 6 inch, etc…
Haunch Size min. Rise min. Span
6 inch 2 ft 3 ft
8 inch 3 ft 3 ft
12 inch 4 ft 4 ft
AVAIlAblE boX culVERt SIZES: