04 - 02 550493 Revision B - mskcorp.co.kr Plastic Machine Retrofits 6 Metal Forming/Shearing Presses...
Transcript of 04 - 02 550493 Revision B - mskcorp.co.kr Plastic Machine Retrofits 6 Metal Forming/Shearing Presses...
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P o s i t i o n S e n s o r s a n d S y s t e m s
T e m p o s o n i c s ®
A P P L I C A T I O N S04 - 02 550493 Revision B
Page Industry
1 Injection Molding Machine Builders2 Hydraulic Cylinders3 Primary Woodworking4 Secondary Woodworking5 Plastic Machine Retrofits6 Metal Forming/Shearing Presses7 Motion Platforms for Flight Simulators8 Blow Molding9 Glass Presses
10 Die Casting11 Pneumatic Cylinders12 Motion Platforms for Entertainment Industry13 Commercial On-Road Vehicles14 Commercial Off-Road Vehicles15 Flow Solder Machines16 Paper and Plastic Film Converting17 Steel - Rolling Mills18 Food Processing
TABLE OF CONTENTS
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T e m p o s o n i c s ® P o s i t i o n S e n s o r s
A P P L I C A T I O N S
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Definitions
CAN: Controller Area NetworkProtocols include: CANopen, DeviceNet®, and others
EMI: Electromagnetic interference
“Profile-style”: Sensors with application housings designed for use outside of hydraulic or pneumaticcylinders.
PWM: Pulse-width modulated
“Rod-style”: Sensors with application housings designed for use in hydraulic or pneumatic cylinders. Includes threaded flange with o-ring and pressure pipe (rod). These sensors are alsofrequently used in applications outside of cylinders.
SimultaneousMultiplePositionSensing: Temposonics L and R Series Sensors can be configured (model output dependent) to provide
simultaneous feed back for up to 15 position magnets from a single sensor.
SimultaneousPosition andVelocitySensing: Temposonics R Series Sensors with Analog outputs can provide simultaneous position and
velocity feedback from a single sensor and position magnet.
SSI: Synchronous Serial Interface (a standard interface developed for absolute encoders)
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INDUSTRY
Injection Molding Machine Builders
Application: Position feedback for control of injection, mold closure and part ejection on injectionmolding machines
Benefits: • Superior response and accuracy mean higher machine performance and part qualityand reduced cycle time
• Rugged and reliable shock and vibration tolerant sensor construction result in reducedmaintenance and downtime
• Superior electromagnetic interference (EMI) and noise immunity mean a wider rangeof use in varied system designs
• Simultaneous multiple position sensing capability reduces total number of sensorsrequired
• All of the above mean a lower overall sensor cost requirement over the life of themachine
• Fieldbus interfaces enable use in distributed control architectures
Sensors Used: • Temposonics EP, L Series and R Series (both rod and profile-styles)
Outputs: • Analog (Voltage and Current)• Digital pulse (Start/Stop, and PWM)• Digital (SSI, CANbus and Profibus)
Strokes Used: • 4 to 120 inches (102 to 3048 mm) - model dependent
Customers: Autojectors, Inc. Bekum America Corp. Cincinnati MilacronEngel Machinery, Inc. Ferromatic Milacron HPM Corp.Husky Injection Molding Van Dorm Demag
(Model dependent)
(Typical)
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EjectionControl
Mold ClosureControl
InjectionControl
INJECTIONMOLDINGMACHINETemposonics
TemposonicsTemposonics
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INDUSTRY
Hydraulic Cylinders
Application: Position feedback for control of hydraulic cylinders in numerous applications
Benefits: • Superior position feedback from highly accurate, continuous, absolute output• High shock and vibration tolerance and superior EMI and noise immunity ensure
trouble free operation • Replaceable sensing element eliminates need to drop hydraulic pressure or break
hydraulic seal – Models LH and RH• Compact sensing electronics available for short installation envelopes – Models LD,
LD2, RD and RD2• Environmentally friendly design prevents leaks from sensor/cylinder port• Simultaneous position and velocity outputs useful for servo-type feedback control• Fieldbus interfaces enable use in distributed control architectures
Sensors Used: • Temposonics LD, LD2, LH, RD, RD2, and RH (rod-style sensors)
Outputs: • Analog (Voltage and Current)• Digital pulse (Start/Stop and PWM)• Digital (SSI, Device, CANbus, and Profibus)
Strokes Used: • 1 to 120 inches (25 to 3048 mm) - model dependent
Customers: Atlas Cylinder Bosch-Rexroth Corp. Caterpillar Inc.Dana Corp. Eaton Corp. Hanna CylindersMiller Fluid Power Milwaukee Cylinder Ortman Fluid PowerParker Hannifin Corp. Prince Hydraulics Purakal Cylinders, Inc.Sheffer Corp. T-J Vickers
Temposonics LH or RH
(Model dependent)
(Typical)
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INDUSTRY
Primary Woodworking - Sawmills
Application: Position feedback for hydraulic cylinders used to position saws/logs
Benefits: • Superior response and accuracy mean higher machine performance and minimized rawtimber waste
• Rugged, reliable construction allows for use in a wide range of environmentally harshconditions
• High shock and vibration tolerance and superior EMI and noise immunity ensure troublefree operation
• Replaceable sensing element eliminates need to drop hydraulic pressure or breakhydraulic seal – Models LH and RH
Sensors Used: • Temposonics L and R Series (both rod and profile-styles)
Outputs: • Digital Pulse (Start/Stop and PWM)• Digital (SSI)
Strokes Used: • 6 to 72 inches (152 to 1829 mm)
Customers: CAE COE Manufacturing Co. CSMIHi-Tech Engineering, Inc. Lewis Controls, Inc. Roseburg Forest Products Co.USNR Wood-Mizer Products, Inc.
(Model dependent)
(Typical)
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INDUSTRY
Secondary Woodworking - Finishing
Application: Feedback for positioning of wood planers, veneer shears, and tennoners
Benefits: • Superior response and highly repeatable output enables higher product throughputwith minimal material waste
• High shock and vibration tolerance and superior EMI and noise immunity ensuretrouble free operation
• Small package and easy installation reduces build and maintenance costs
Sensors Used: • Temposonics L and R Series (both rod and profile-styles)
Outputs: • Analog (Voltage and Current)• Digital Pulse (Start/Stop and PWM)• Digital (SSI)
Strokes Used: • 2 to 84 inches (51 to 2134 mm)
Customers: Armstrong Drexel Heritage Furniture, Inc.Kohler Co. Lexington FurnitureMasco Corp. Thomasville Furniture Industries, Inc.
(Model dependent)
(Typical)
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INDUSTRY
Plastic Machine Retrofits - Machines Currentlyin Production
Application: Replacing linear potentiometers and mechanical limit switches on plastic injectionmolding machines
Benefits: • Superior response and accuracy mean higher machine performance and part qualityand reduced cycle time
• Rugged, reliable construction results in longer operating life vs. potentiometers• Linear position sensor design actually reduces setup time vs. mechanical limit switches• High shock and vibration tolerance and superior EMI and noise immunity ensure
trouble free operation
Sensors Used: • Temposonics EP and L Series (both rod and profile-styles)
Output: • Digital Pulse (Start/Stop and PWM)
Strokes Used: • 3 to 100 inches (76 to 2540 mm)
Customers: ASK Plastics Distributors servicing plastics parts manufacturersMachine rebuilders System Integrators
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(Typical)
(Model dependent)
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INDUSTRY
Metal Forming/Shearing Presses
Application: Position feedback for machine platens on metal forming and shearing presses
Benefits: • Superior response and accuracy mean higher machine performance and part quality• Rugged, reliable construction results in reduced maintenance and downtime• High shock and vibration tolerance and superior EMI and noise immunity ensure
trouble free operation• Simultaneous multiple position sensing capability reduces total number of sensors
required
Sensors Used: • Temposonics LH and RH
Output: • Analog (Voltage and Current)• Digital pulse (Start/Stop and PWM)
Strokes Used: • 6 to 180 inches (152 to 4572 mm) - model dependent
Customers: William White & Co.
(Model dependent)
(Typical)
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INDUSTRY
Motion Platforms for Flight Simulators
Application: Position feedback for pilot training simulators
Benefits: • Superior position feedback from highly accurate, continuous, absolute output• High shock and vibration tolerance and superior EMI and noise immunity ensure
trouble free operation • Replaceable sensing element eliminates need to drop hydraulic pressure or break
hydraulic seal – LH and RH• Compact sensing electronics available for short installation envelopes – Models LD,
LD2, RD and RD2• Simultaneous position and velocity outputs enables high performance servohydraulic
positioning
Sensors Used: • Temposonics LD, LD2, LH, RD, RD2, and RH (rod-style sensors)
Output: • Analog (Voltage and Current)• Digital pulse (Start/Stop and PWM)• Digital (SSI)
Strokes Used: • 12 to 60 inches (305 to 1524 mm)
Customers: CAE Flight Safety International, Inc. Hughes TrainingMTS Systems Corp. Reflectone/BAE Systems
(Model dependent)
(Typical)
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INDUSTRY
Blow Molding
Application: Position feedback to control the rate and amount of plastic fed or expanded into the mold
Benefits: • Superior response and accuracy mean higher machine performance and part quality• Rugged, reliable construction results in reduced maintenance and downtime• High shock and vibration tolerance and superior EMI and noise immunity ensure
trouble free operation• Simultaneous position and velocity enables monitoring of material flow rate• All of the above mean a lower overall sensor cost requirement over the life of the
machine
Sensors Used: • Temposonics L and R Series (both rod and profile-styles)
Output: • Analog (Voltage and Current)• Digital pulse (Start/Stop and PWM)• Digital (SSI and CANbus)
Strokes Used: • 6 to 24 inches (152 to 610 mm)
Customers: Battenfeld Blowmolding Machinery Bekum America Corp.Uniloy Milacron
(Model dependent)
(Typical)
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INDUSTRY
Glass Presses
Application: Position feedback to control the amount of glass fed into the mold
Benefits: • Superior response and accuracy mean higher machine performance and part quality• Rugged, reliable construction results in reduced maintenance and downtime• High shock and vibration tolerance and superior EMI and noise immunity ensure
trouble free operation • All of the above mean a lower overall sensor cost requirement over the life of the
machine
Sensors Used: • Temposonics LH and RH
Output: • Analog (Voltage and Current)• Digital pulse (Start/Stop and PWM)• Digital (SSI and CANbus)
Strokes Used: • 6 to 24 inches (152 to 610 mm)
Customers: Black & Decker Corp Emhart Industries, Inc.
(Model dependent)
(Typical)
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INDUSTRY
Die Casting
Application: Position feedback of ram (large diameter hydraulic cylinder) that forces metal into themold
Benefits: • Superior response and accuracy mean higher machine performance and part quality• Rugged, reliable construction results in reduced maintenance and downtime• High shock and vibration tolerance means longer trouble free operation • Higher temperature tolerance reduces need for special installations thereby reducing
machine design costs
Sensors Used: • Temposonics L and R Series (both rod and profile-styles)
Output: • Analog (Voltage and Current)• Digital pulse (Start/Stop)• Digital (SSI, CANbus and Profibus)
Strokes Used: • 18 to 36 inches (457 to 914 mm)
Customers: Alumax, Inc.Nicollett ProcessSpartan Light Metal Products, Inc.
(Model dependent)
(Typical)
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INDUSTRY
Pneumatic Cylinders
Application: Feedback for control or indication of pneumatic cylinder position
Benefits: • Fast and easy setup vs. mechanical limit switches• Superior position feedback from highly accurate, continuous, absolute output• High shock and vibration tolerance and superior EMI and noise immunity ensure
trouble free operation • Simultaneous position and velocity outputs useful for servo-type feedback control• Fieldbus interfaces enable use in distributed control architectures
Sensors Used: • Temposonics L and R Series (both rod and profile-styles)
Output: • Analog (Voltage and Current)• Digital pulse (Start/Stop and PWM)• Digital (SSI and CANbus)
Strokes Used: • 1 to 18 inches (25 to 457 mm)
Customers: Festo Corp. Norgren Group SMC Corp.
(Model dependent)
(Typical)
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INDUSTRY
Motion Platforms for Entertainment Industry
Application: Position feedback of audience seat movement for coordination with video display
Benefits: • Superior response and accuracy mean higher simulated motion fidelity is achievable• High shock and vibration tolerance and superior EMI and noise immunity ensure
trouble free operation • Replaceable sensing element eliminates need to drop hydraulic pressure or break
hydraulic seal – LH and RH• Compact sensing electronics available for short installation envelopes – Models LD,
LD2, RD and RD2• Simultaneous position and velocity outputs enables high performance servohydraulic
positioning
Sensors Used: • Temposonics LD, LD2, LH, RD, RD2, and RH (rod-style sensors)
Output: • Analog (Voltage and Current)• Digital pulse (Start/Stop and PWM)• Digital (SSI and CANbus)
Strokes Used: • 6 to 24 inches (152 to 610 mm)
Customers: Hughes TrainingMcFadden Systems, Inc.MTS Systems Corp.Sarcos Research Corp.T-J Vickers
(Model dependent)
(Typical)
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INDUSTRY
Commercial On-Road Vehicles
Application: Position feedback of loading arms on solid waste trucks
Benefits: • Position feedback eliminates variability of manual controls thereby improving vehicle component life
• Rugged, reliable construction allows for use in a wide range of environmentally harshconditions
• High shock and vibration tolerance means longer trouble free operation • Replaceable sensing element eliminates need to drop hydraulic pressure or break
hydraulic seal – Models LH and RH• Compact sensing electronics available for short installation envelopes – Models LD,
LD2, RD and RD2
Sensors Used: • Temposonics LD, LD2, LH, RD, RD2, and RH (rod-style sensors)
Output: • Analog (Voltage and Current)• Digital pulse (Start/Stop and PWM)• Digital (SSI and CANbus)
Strokes Used: • 6 to 48 inches (152 to 1219 mm)
Customers: DANA Corp.Leach Company
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(Model dependent)
(Typical)
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INDUSTRY
Commercial Off-Road Vehicles - Mining, Constructionand Agriculture Industries
Application: Position feedback on mobile vehicle implements
Benefits: • Position feedback eliminates variability of manual controls thereby improving machineproductivity and safety
• Rugged, reliable construction allows for use in a wide range of environmentally harshconditions
• High shock and vibration tolerance and superior EMI and noise immunity ensuretrouble free operation
• Replaceable sensing element eliminates need to drop hydraulic pressure or breakhydraulic seal – Models LH and RH
• Compact sensing electronics available for short installation envelopes
Sensors Used: • Temposonics LH and RH
Output: • Analog (Voltage and Current)• Digital pulse (Start/Stop and PWM)
Strokes Used: • 48 to 78 inches (1219 to 1981 mm)
Customer: Caterpillar Inc.
(Model dependent)
(Typical)
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INDUSTRY
Flow Solder Machines
Application: Position feedback for PC board guides
Benefits: • Superior position feedback from highly accurate, continuous, absolute output• Low temperature coefficient for stable output with varying operational temperature• Superior EMI and noise immunity ensure trouble free operation in a wide range
of application• Simultaneous multiple position sensing capability reduces total number of sensors
requiredSensors Used: • Temposonics L and R Series (both rod and profile-styles)
Output: • Analog (Voltage and Current)• Digital pulse (Start/Stop and PWM)
Strokes Used: • 12 to 36 inches (305 to 914 mm)
Customer: Vitronics Inc.
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(Model dependent)
(Typical)
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INDUSTRY
Paper and Plastic Film Converting
Application: Position feedback of upper roll for setting gap between rollers, bottom roller typicallyfixed
Benefits: • Superior response and accuracy means improved consistency from changeover tochangeover. Also results in reduced setup time and helps prevent roll damage
• Superior EMI and noise immunity ensure trouble free operation in a wide range ofapplication
• Simultaneous multiple position sensing capability reduces total number of sensorsrequired for multiple rolls
Sensors Used: • Temposonics L and R Series (both rod and profile-styles)
Output: • Analog (Voltage and Current)• Digital pulse (Start/Stop and PWM)• Digital (SSI, CANbus, and Profibus)
Stroke Used: • 36 inches (914 mm) or less
Customers: Armstrong Worlds Industries, Inc. CTC International Jagenberg Inc.New Era Converting Machines
(Model dependent)
(Typical)
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INDUSTRY
Steel - Rolling Mills
Application: Roll gap positioning on a steel rolling mill
Benefits: • Superior response and accuracy mean higher machine performance and optimizedmaterial flow control
• Accuracy also results in higher consistency from changeover to changeover as wellas reduced setup time and prevention of roll damage
• Rugged, reliable construction allows for use in a wide range of environmentallyharsh conditions
• Superior EMI and noise immunity ensure trouble free operation in a wide range ofapplication
Sensors Used: • Temposonics LH and RH
Output: • Analog (Voltage and Current)• Digital pulse (Start/Stop and PWM)• Digital (SSI and CANbus)
Strokes Used: • 36 inches (914 mm) or less
Customer: Armstrong World Industries, Inc. Lukens Steel Company
TemposonicsPosition Sensor
ServoCylinder
ServoCylinder
This illustrator depicts an existing application. It doesnot represent all roller gap applications.
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(Model dependent)
(Typical)
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INDUSTRY
Food Processing
Application: Roll gap positioning for grain rolling process
Benefits: • Superior response and accuracy mean higher machine performance and optimizedproduct flow control
• Accuracy also results in higher consistency from changeover to changeover as well asreduced setup time
• High shock and vibration tolerance and superior EMI and noise immunity ensuretrouble free operation
Sensors Used: • Temposonics LH and RH
Output: • Digital pulse (Start/Stop and PWM)• Digital (SSI and CANbus)
Strokes Used: • 12 inches (305 mm) or less
Customer: Malt-O-Meal Company
Servo Motor
Ball Screw
TemposonicsPosition Sensor Temposonics
Position Sensor
ServoCylinder
Controller
This illustration depicts an existing application. It doesnot represent all roller gap applications.
(Typical)
(Model dependent)
mUNITED STATESMTS Systems CorporationSensors Division3001 Sheldon DriveCary, NC 27513Tel: 800.633.7609Fax: 919.677.0200Web: www.mtssensors.comEmail:[email protected]
GERMANYMTS Systems CorporationSensors TechnologieAuf dem Schuffel 9, D-58513 Lüdenscheid, GermanyPostfach 8130 D-58489 Lüdenscheid, GermanyTel: + 49.2351.95870Fax: + 49.2351.56491Web: www.mtssensor.de
JAPANMTS Systems CorporationSensors Technologie JapanUshikubo Bldg.737 Aihara-cho, Machida-shiTokyo 194-0211, JapanTel: + 81 (42) 775.3838Fax:+ 81 (42) 775.5512
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MTS is a registered trademark of MTS Systems Corporation Part Number: 04-02 550493 Revision BDeviceNet is a registered trademark of Allen Bradley.Temposonics is a registered trademark of MTS Systems Corporation.© 2002 MTS Systems CorporationAll Temposonics sensors are covered by US patent number 5,545,984 and others. Additional patents are pending.All other trademarks are the property of their respective owners.