03_Admixtures
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Transcript of 03_Admixtures
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Concrete Admixtures
Learning Objectives
Provide an introduction of chemicaladmixtures for use in concrete
Discuss definitions, uses, benefits, and
cautionary measures
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3Introduction
Definition (ACI 116 R-00)A material other than water, aggregates,
hydraulic cement, and fibre reinforcement,
used as an ingredient of a cementitiousmixture to modify its freshly mixed, setting, orhardened properties and that is added to thebatch before or during its mixing
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Introduction
A modern concrete is more than amixture of cement, aggregate andwater
ADMIXTURES and MINERALCOMPONENTS are becoming as
ESSENTIAL as PORTLANDCEMENT when making modernconcrete
Today Concretewithout mineralcomponents or
admixtures is foundin museums
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Introduction
Major reasons for using admixtures are: To reduce the cost of concrete construction
To achieve certain properties in concrete moreeffectively than by other means
To maintain the quality of concrete during thestages of mixing, transporting, placing, andcuring in adverse weather conditions
To overcome certain emergencies duringconcreting operations
It should be borne in mind that noadmixture of any type or amount can be
considered a substitute for good concretepractice
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Introduction
Admixtures can be used to modifyvarious fresh and hardened concreteproperties:
Fresh state Hardened state
decrease water content
increase workability
reduce segregation
reduce the rate of slumploss
improve pumpability
improve placeability &finishability
modify the rate of bleeding
retard or acceleratesetting time
improve frost resistance
improve impact & abrasionresistance
inhibit expansion due to ASR
inhibit corrosion
reduce shrinkage cracking
reduce permeability
produce colored concrete
produce cellular concrete
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Chemical Admixture Types
Water-reducing admixtures(plasticizers)
Retarding admixtures Accelerators
Corrosion inhibitors Air-entraining admixtures
Lubricants and densifiers Self Consolidating Concrete (SCC)
ASTM Specification
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Water Reducers and
Superplasticizers
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Water Reducing Admixtures
Overview
Can be used to reduce water content, improve
slump or both Three groups: low-, medium- and high-range
How it works
Changes surface charges of particles, reducingflocculation and water adsorption
Effects on Concrete
Increased strength
Increased slump and workability
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10Water Reducer andSuperplasticizers
Definition (ACI 116)Admixtures that either increase slump of freshly-
mixed mortar or concrete without increasingwater content OR maintain slump with areduced amount of water, the effect being due
to factors other than air entrainment
W t R d d
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11Water Reducer andSuperplasticizers
How they work
Without admixtureWithout admixture With admixtureWith admixture
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No Water Reducer(Materials are clinging
together)
Water Reducer(disperses materialsfor better flowability)
Effect of Water Reducer
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Why Water Reduction?
Provides dispersion of cement Strength
reduces water demand while maintaining slump(workability) thus increases concrete strength
Benefit
lower concrete permability Can reduce concrete costs with less cementitious
material if used correctly
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Normal water reducer (decreases the waterrequirements by about 5 10%)
Ca or Na salts of lignosulfonic acid
salts of hydroxycarboxylic acids
Carbohydrate
Mid-range water-reducing (decreases the waterrequirements by about 6 12%) . no ASTM
Complex aqueous solution of lignosulfonates withaccelerating admixtures
Polycarboxylate ether with set and strength enhancingingredients
Superplasticizer (decreases the water requirements byabout 12 - 30%)
Sulfonated melamine formaldehyde
Sulfonated naphtalene formaldehyde
Polycarboxylates
Classification
Effects on Properties of Fresh
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The use of water reducer /superplasticer:
Increases slump
Improves flow
Improves placing
Improves pumpability
Improves finishability
Improves formed surfaces
Effect on air content and setting
Effects on Properties of FreshConcrete
16Eff t P ti f
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16Effects on Properties ofHardened Concrete
When using water reducer /superplasticizer
Compressive strength increases
Permeability decreases
Chloride resistance increases
Frost resistance improves
Increases sulfate resistance
Increases resistance to abrasion
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Retarding Admixtures
How it works
Decreases the rate of cement hydration(C3S)
Admixture absorbs into calcium
hydroxide atoms and temporarily inhibittheir growth into larger crystals
Effects on Concrete
Delays Initial set
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Accelerators
How they work
Increases rate of cement hydration (C3S)
Why accelerate concrete? Shorten the setting time
Quicker early strength
Reduce bleeding
Earlier finishing
Improved protection against freezing / thawing
Earlier use of structure
Reduction of protection time to achieve agiven quality
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Calcium Chloride
Very effective & economical accelerator
Cautions when using chloride-bearingadmixture
do not use in prestressed concrete
high potential to cause corrosion calcium chloride should not exceed 2% in non
reinforced concrete
calcium chloride should not exceed 1% whenconcrete contains uncoated aluminum conduit
can cause discoloration issues (dark and light
gray spots, especially on hard trowledfinishes)
Time of Set Control Retarding vs
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Time of Set Control Retarding vsAccelerating
Always acompromise
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Corrosion Inhibitors
How it works Passive film protects reinforcing steel
from corrosion in the high pH
environment of concrete Chloride screening
Effects on Concrete
May accelerate initial set
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C i I hibi
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Corrosion Inhibitors
Control Corrosion of SteelReinforcement
Dosage dependent onanticipated chloride level
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Air Entraining Admixtures
Overview
Create stable system of microscopic airbubbles
How it works
Microscopic air bubbles gives water a place toexpand during freezing conditions
Effects on Concrete
Increased resistance to freeze-thaw damage Improved workability of fresh concrete
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Self-Consolidating Concrete
How it works
Superplasticizers make more fluid Viscosity Modifiers prevent aggregate and paste
segregation during flow
Effects on Concrete Increased strength
Increased slump and workability
Better appearance
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ASTM C 494
ASTM C 260
ASTM D 98
ASTM C 869
ASTM C 1141 ASTM C 1017
ASTM C 937
ASTM C 979
Chemical Admixtures
Air-entraining Admixtures
Calcium Chloride
Foaming Agents
Admixture for Shotcrete Flowing Concrete
Grout Fluidifier
Pigments
Current Admixture Standards
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