03_Admixtures

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    Concrete Admixtures

    Learning Objectives

    Provide an introduction of chemicaladmixtures for use in concrete

    Discuss definitions, uses, benefits, and

    cautionary measures

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    3Introduction

    Definition (ACI 116 R-00)A material other than water, aggregates,

    hydraulic cement, and fibre reinforcement,

    used as an ingredient of a cementitiousmixture to modify its freshly mixed, setting, orhardened properties and that is added to thebatch before or during its mixing

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    Introduction

    A modern concrete is more than amixture of cement, aggregate andwater

    ADMIXTURES and MINERALCOMPONENTS are becoming as

    ESSENTIAL as PORTLANDCEMENT when making modernconcrete

    Today Concretewithout mineralcomponents or

    admixtures is foundin museums

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    Introduction

    Major reasons for using admixtures are: To reduce the cost of concrete construction

    To achieve certain properties in concrete moreeffectively than by other means

    To maintain the quality of concrete during thestages of mixing, transporting, placing, andcuring in adverse weather conditions

    To overcome certain emergencies duringconcreting operations

    It should be borne in mind that noadmixture of any type or amount can be

    considered a substitute for good concretepractice

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    Introduction

    Admixtures can be used to modifyvarious fresh and hardened concreteproperties:

    Fresh state Hardened state

    decrease water content

    increase workability

    reduce segregation

    reduce the rate of slumploss

    improve pumpability

    improve placeability &finishability

    modify the rate of bleeding

    retard or acceleratesetting time

    improve frost resistance

    improve impact & abrasionresistance

    inhibit expansion due to ASR

    inhibit corrosion

    reduce shrinkage cracking

    reduce permeability

    produce colored concrete

    produce cellular concrete

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    Chemical Admixture Types

    Water-reducing admixtures(plasticizers)

    Retarding admixtures Accelerators

    Corrosion inhibitors Air-entraining admixtures

    Lubricants and densifiers Self Consolidating Concrete (SCC)

    ASTM Specification

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    Water Reducers and

    Superplasticizers

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    Water Reducing Admixtures

    Overview

    Can be used to reduce water content, improve

    slump or both Three groups: low-, medium- and high-range

    How it works

    Changes surface charges of particles, reducingflocculation and water adsorption

    Effects on Concrete

    Increased strength

    Increased slump and workability

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    10Water Reducer andSuperplasticizers

    Definition (ACI 116)Admixtures that either increase slump of freshly-

    mixed mortar or concrete without increasingwater content OR maintain slump with areduced amount of water, the effect being due

    to factors other than air entrainment

    W t R d d

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    11Water Reducer andSuperplasticizers

    How they work

    Without admixtureWithout admixture With admixtureWith admixture

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    No Water Reducer(Materials are clinging

    together)

    Water Reducer(disperses materialsfor better flowability)

    Effect of Water Reducer

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    Why Water Reduction?

    Provides dispersion of cement Strength

    reduces water demand while maintaining slump(workability) thus increases concrete strength

    Benefit

    lower concrete permability Can reduce concrete costs with less cementitious

    material if used correctly

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    Normal water reducer (decreases the waterrequirements by about 5 10%)

    Ca or Na salts of lignosulfonic acid

    salts of hydroxycarboxylic acids

    Carbohydrate

    Mid-range water-reducing (decreases the waterrequirements by about 6 12%) . no ASTM

    Complex aqueous solution of lignosulfonates withaccelerating admixtures

    Polycarboxylate ether with set and strength enhancingingredients

    Superplasticizer (decreases the water requirements byabout 12 - 30%)

    Sulfonated melamine formaldehyde

    Sulfonated naphtalene formaldehyde

    Polycarboxylates

    Classification

    Effects on Properties of Fresh

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    The use of water reducer /superplasticer:

    Increases slump

    Improves flow

    Improves placing

    Improves pumpability

    Improves finishability

    Improves formed surfaces

    Effect on air content and setting

    Effects on Properties of FreshConcrete

    16Eff t P ti f

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    16Effects on Properties ofHardened Concrete

    When using water reducer /superplasticizer

    Compressive strength increases

    Permeability decreases

    Chloride resistance increases

    Frost resistance improves

    Increases sulfate resistance

    Increases resistance to abrasion

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    Retarding Admixtures

    How it works

    Decreases the rate of cement hydration(C3S)

    Admixture absorbs into calcium

    hydroxide atoms and temporarily inhibittheir growth into larger crystals

    Effects on Concrete

    Delays Initial set

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    Accelerators

    How they work

    Increases rate of cement hydration (C3S)

    Why accelerate concrete? Shorten the setting time

    Quicker early strength

    Reduce bleeding

    Earlier finishing

    Improved protection against freezing / thawing

    Earlier use of structure

    Reduction of protection time to achieve agiven quality

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    Calcium Chloride

    Very effective & economical accelerator

    Cautions when using chloride-bearingadmixture

    do not use in prestressed concrete

    high potential to cause corrosion calcium chloride should not exceed 2% in non

    reinforced concrete

    calcium chloride should not exceed 1% whenconcrete contains uncoated aluminum conduit

    can cause discoloration issues (dark and light

    gray spots, especially on hard trowledfinishes)

    Time of Set Control Retarding vs

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    Time of Set Control Retarding vsAccelerating

    Always acompromise

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    Corrosion Inhibitors

    How it works Passive film protects reinforcing steel

    from corrosion in the high pH

    environment of concrete Chloride screening

    Effects on Concrete

    May accelerate initial set

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    C i I hibi

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    Corrosion Inhibitors

    Control Corrosion of SteelReinforcement

    Dosage dependent onanticipated chloride level

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    Air Entraining Admixtures

    Overview

    Create stable system of microscopic airbubbles

    How it works

    Microscopic air bubbles gives water a place toexpand during freezing conditions

    Effects on Concrete

    Increased resistance to freeze-thaw damage Improved workability of fresh concrete

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    Self-Consolidating Concrete

    How it works

    Superplasticizers make more fluid Viscosity Modifiers prevent aggregate and paste

    segregation during flow

    Effects on Concrete Increased strength

    Increased slump and workability

    Better appearance

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    ASTM C 494

    ASTM C 260

    ASTM D 98

    ASTM C 869

    ASTM C 1141 ASTM C 1017

    ASTM C 937

    ASTM C 979

    Chemical Admixtures

    Air-entraining Admixtures

    Calcium Chloride

    Foaming Agents

    Admixture for Shotcrete Flowing Concrete

    Grout Fluidifier

    Pigments

    Current Admixture Standards

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