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Session 3GRCs, GRPs and Metal Panel Façades
3.1. Classification3.2. GRC panels
3.2.1. Design, manufacturing andinstallation
3.2.2. Details3.2.3. Case studies
3.3. GRP panels3.4. Metal panels3.5. Blibliography
Based on the original presentations by Prof. Luis Beltrán - [email protected]
Adapted by Prof. Julián GarcíaTranslated by Luis M. Martín EXPO Zaragoza Bridge, Arch. Zaha Hadid, GFRC.
03. GRCs, GRPs and Metal Panel Façades p.01
3.1. Classification
PrefabricatedFaçades
ConcreteSystems
LightSystems
Loadbearing Concrete Panels
Non Loadbearing Systems
Non Loadbearing Systems
One layerConcrete Panel
SandwichConcrete Panel
One layerConcrete Panel
SandwichConcrete Panel
GFRC/GRC
GRP
Metal Façade Panel
3.2. GFRC – GRC Panels (Glass Fiber Reinforced Concrete)Materials Cement mortar (40 N/mm2) Silica sand, diameter 1.6 mm Alkali
resistant Fiberglass (AR) with 15% zirconium, 3.500 MPaTypes Standard panel, <6.00 m2, 1 cm thick, ribs 10 cm deep, weight 25
Kg/m2Sandwich panel, <10,00 m2 10 cm thick, weight 60 Kg/m2Steel framework panel, "Stud-frame system" <20,00 m2, thickness 12 cm, weight 45 Kg/m2
03. GRCs, GRPs and Metal Panel Façades p.02
Standard, Sandwich and Stud Frame panels
03. GRCs, GRPs and Metal Panel Façades p.03
3.2.1. Design, manufacturing and installation· Design
Modulation · Manufacturing
Formwork Mortar projectionInsulation (sandwich)Stud frameSuperficial treatmentsStorage
· Installation Assembly and anchorage Joint treatment
Timber moulding for projection. Silicon moulding finishes
(ADITAN)
03. GRCs, GRPs and Metal Panel Façades p.04
Design, manufacturing and installation· Manufacturing
Formwork Mortar projectionInsulation (sandwich)Stud frameSuperficial treatmentsStorage
GRFS Projection (ADITAN)
03. GRCs, GRPs and Metal Panel Façades p.05
Design, manufacturing and installation· Manufacturing
Formwork Mortar projectionInsulation (sandwich)Stud frameSuperficial treatmentsStorage
03. GRCs, GRPs and Metal Panel Façades p.06
Design, manufacturing and installation· Manufacturing
Formwork Mortar projectionInsulation (sandwich)Stud frameSuperficial treatmentsStorage
Demolding of a silicon finishing. Standard and Stud frams GRCs in storage
Oficinas Danfoss. SS.Reyes. Const Dragados. Arch. Beltrán, Sánchez Matas, García Caballero
03. GRCs, GRPs and Metal Panel Façades p.07
Design, manufacturing and installation· Installation
Assembly and anchorageJoint treatment
03. GRCs, GRPs and Metal Panel Façades p.08
3.2.2. Details(Check http://files.investis.com/kingspan/storage/kingspanfabrikproductselector60ppapr07.pdf for further details)
03. GRCs, GRPs and Metal Panel Façades p.09
Intermediate floor detail(Kingspan)
03. GRCs, GRPs and Metal Panel Façades p.10
Foundation detail(Kingspan)
03. GRCs, GRPs and Metal Panel Façades p.11
Eaves detail (Kingspan)
03. GRCs, GRPs and Metal Panel Façades p.12
Window detail (Kingspan)
03. GRCs, GRPs and Metal Panel Façades p.13
3.2.3. Case studies· GRFC façade. PANELCO. Photo: LB.
03. GRCs, GRPs and Metal Panel Façades p.14
Case studies· GRFC façade. PANELCO. Photo: LB.
03. GRCs, GRPs and Metal Panel Façades p.15
Case studies· GRFC façade. PANELCO. Photo: LB.
03. GRCs, GRPs and Metal Panel Façades p.16
Case studies· GRFC façade. Danfoss building. SS de los Reyes. DRAGADOS. Arch. Beltrán, Sánchez Matas, García Caballero.
03. GRCs, GRPs and Metal Panel Façades p.17
Case studies· GRFC façade. Santiago Bernabeu Stadium. PANELCO. Photo: LB.
03. GRCs, GRPs and Metal Panel Façades p.18
3.3. GFRP Panels (Glass Fiber Reinforced Polymer)Polyester resin reinforced with glass fiber
Technology used in boat shell construction
First used in building engineering in the reconstruction of the "house of the future" at Disneyland in 1967
03. GRCs, GRPs and Metal Panel Façades p.19
3.4. Metal PanelsCase study 01.Aluminium Sandwich Panels. ISOTEC system.
03. GRCs, GRPs and Metal Panel Façades p.20
Case study 02.Steel Sandwich Panels. Arcelor Mittal System.
03. GRCs, GRPs and Metal Panel Façades p.21
Case study 02.Steel Sandwich Panels. Galaxia Horizontal System.
03. GRCs, GRPs and Metal Panel Façades p.22
3.5. Bibliography
Deplazes, A (Ed.) (2009) Constructing Architecture. Materials, processes, structures. Birkhäuser, BaselHerzog, T. et al (2004) Facade Construction Manual. Birkhäuser, BaselKnaack, U.; Klein, T.; Bilow, M.; Auer, T. (2007) Façades. Principles of Construction. Birkhäuser, BaselPoirazis, H. (2004) Double Skin Façades for Office Buildings. Division of Energy and Building Design. Department of Construction and Architecture. Lund Institute of Technology. Lund University.Reichel, A. (2007) Open-Close. Windows, Doors, Filters. Birkhäuser, Basel
Spanish regulations:CTE DB HE, Ahorro de energíaCTE BD SU, Seguridad de utilizaciónCTE DB SI, Seguridad de incendioCTE DB HS, Salubridad