02_PETM-TIC-P00014-M-SPE-0001.pdf

File name: 02_PETM-TIC-P00014-M-SPE-0001.doc

Petrofac Production Solutions COMPROIECT-92

Client: PETROFAC Facility: TICLENI Project Title: PILOT WATER FLOOD PROJECT Project Number: P00014 Document Number: PETM-TIC-P00014-M-SPE-0001 Document Title: Piping classes specification

Specificatie clasa de conducte

Revision Record

Rev Issue Date Issued Origin By Checked By Approved By

A01 For comment 01.2011

M. Costache I. Vlad I.Vlad

This Document is the property of Petrofac Facilities Management LTD and is not to be copied nor shown to a third party without written consent

WATER FLOOD PILOT PROJECT IN

TICLENI AREA / PROIECT PILOT DE INJECTIE APA

IN ZONA TICLENI

PIPING CLASSES SPECIFICATION / SPECIFICATIE CLASE CONDUCTE

Petrofac

COMPROIECT-92

Doc. no.: PETM-TIC-P00014-M-

SPE-0001

Rev. no.: A01

Page no. 2 of 25


TABLE OF CONTENTS CUPRINS

1.0 GENERALS .................................................. 3

2.0 ABBREVIATIONS ........................................ 3

3.0 REFFERENCES ........................................... 3

3.1 Design codes .............................................. 3

3.2 Standards and Codes ................................. 3

3.3 Design Condition ........................................ 7

3.4 Nominal size ............................................... 7

3.5 Piping classes ............................................. 7 3.5.1 General ........................................................ 7 3.5.2 Identification System for Piping Classes ....... 8 3.5.3 Carbon and low alloy steels .......................... 9 3.5.4 Welds .......................................................... 9 3.5.5 Cold deformation and thermal stress relief .... 9

3.6 Certification ............................................... 10

4.0 PIPES ......................................................... 10

4.1 Pipe Wall Thickness – All Classes ............ 10

4.2 Corrosion Allowance ................................. 10

5.0 GASKETS .................................................. 11

5.1 Non metallic flat gaskets ........................... 11

5.2 Spiral Wound Gaskets .............................. 11

6.0 PIPING CLASSES LIST ............................. 11

6.1 Class ACM3A ........................................... 12

6.2 Class ACP3A ............................................ 14

6.3 Class HCM3A ........................................... 16

6.4 Class HCN3A............................................ 18

6.5 Class HCP3A ............................................ 20

6.6 Class HCR3A............................................ 22

6.7 Class FSM1H............................................ 24

1.0 GENERALITATI ............................................ 3

2.0 ABREVIERI................................................... 3

3.0 REFERINTE .................................................. 3

3.1. Coduri de proiectare .................................... 3

3.2. Standarde si Coduri .................................... 3

3.3. Conditii de proiectare .................................. 7

3.4. Dimensiuni nominale ................................... 7

3.5. Clase conducte ........................................... 7 3.5.1. Generalitati ................................................... 7 3.5.2. Identificarea claselor de conducte ................. 8 3.5.3. Oteluri carbon si slab aliate ........................... 9 3.5.4. Sudurile ........................................................ 9 3.5.5. Deformarea la rece si detensionarea termica 9

3.6. Certificari ................................................... 10

4.0 TEVI ............................................................ 10

4.1. Grosime Perete Teava – Toate Clasele .... 10

4.2. Adaos de coroziune .................................. 10

5.0 GARNITURI ................................................ 11

5.1. Garnituri plate nemetalice ........................ 11

5.2. Garnituri „Spiral Wound‖............................ 11

6.0 LISTA CLASELOR DE CONDUCTA .......... 11

6.1. Clasa ACM3A ........................................... 12

6.2. Clasa ACP3A ............................................ 14

6.3. Clasa HCM3A ........................................... 16

6.4. Clasa HCN3A ............................................ 18

6.5. Clasa HCP3A ............................................ 20

6.6. Clasa HCR3A ............................................ 22

6.7. Clasa FSM1H ............................................ 24



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1.0 GENERALS 1.0 GENERALITATI

This specification covers the minimum design requirements for piping components to be used for process and utility systems for this project.

Aceasta specificatie acopera cerintele minime pentru calculul componentelor conductelor utilizate pentru process si sistemele utilitare in acest proiect.

2.0 ABBREVIATIONS 2.0 ABREVIERI

PO crude oil

WP Produced Water

TW Treated water

IW injection water

PN nominal pressure

ND nominal diameter (mm)

NPS nominal pipe size (inch)

PO titei brut

WP Apa bruta

TW Apa tratata

IW Apa de injectie

PN presiunea nominala

DN diametru nominal (mm)

NPS diametru nominat al tevii (inch)

3.0 REFFERENCES 3.0 REFERINTE

3.1 DESIGN CODES 3.1. CODURI DE PROIECTARE

SR EN 13480 - Conducte Industriale Metalice

EP FA MP 03 TS - Technical Specification for Piping Material Classes Design According to EN 13480

3.2 STANDARDS AND CODES 3.2. STANDARDE SI CODURI

SR EN 13480-1 Metallic Industrial piping - Part 1: General SR EN 13480-2 Metal lic Industrial piping - Part 2: Materials SR EN 13480-3 Metal lic Industrial piping- Part3: Design and calculation SR EN 13480-4 Metallic Industrial piping-Part4: Fabrication and installation

SR EN 13480-5 Metallic Industrial piping - Part 5: Inspection and testing

SR EN 13480-6 Metal l ic Industr ial piping - Part 6: Addi tional requi rements for buried piping

CEN/TR 13480-7 Metal l ic Industrial piping - Part 7: Guidance on the use of conformity assessment procedures

EN 13445-3 Unfired pressure vessels - Part 3: Design

ISCIR PT C6-2003 Technical requirements for erection, using, repairing and inspection of metallic pipelines

ISCIR PT CR 13-2003 Radiographic testing of butt welded joints on pressurized mechanical systems and hoisting system components

SR EN 1759-1 Flanges and their joints. Circular f langes for pipes, valves, f i t t i ngs and accessor i es, Class designated. Par t 1: Steel flanges, NPS

1/2 to 24

SR EN 1759-3 Flanges and their joints. Circular f langes for pipes, valves, f i t t ings and accessories, Class designated. Part 3: Copper alloy flanges

SR EN 1759-4 Flanges and their joints. Circular f langes for pipes, valves, f i t t i n g s a n d a c c e s s o r i e s , C l a s s d e s i g n a t e d . P a r t 3 :



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Aluminium alloy f langes

STAS 6150-84 Circular neck flanges for welding on pipe head -PN 64. Sizes

STAS 7451-88 Steel f langes. Blind f langes: PN 6; PN 10; PN 16; PN 25; PN 40; PN 64; PN 100; PN 160. Sizes

STAS 8121/1 Threaded elements for flanges assembling - General technical quali ty conditions

STAS 8121/2 Threaded elements for f langes assembling - Double ended bolts-dimensions

STAS 8121/3 Threaded elements for f langes assembling - Hexagonal nut- dimensions

DIN 2501 Flanges - mating dimensions SR ISO 7005-1 Metal lic flanges. Part 1: Steel flanges SR ISO 7005-2 Metallic flanges. Part 1: Cast iron flanges

SR ISO 7005-3 Metallic flanges. Part 3: Copper alloys and composi te flanges

SR EN 1092-1 Flanges and their joints. Circular f langes for pipes, valves, f i t t i ngs and ac cessor i es, P N designated - Par t 1 : S teel flanges

SR EN 1514-1 Flanges and thei r j oints - Dimensions of gaskets for PN -designated flanges - Part 1: Non-metallic flat gaskets with or without inserts

SR EN 1514-2 Flanges and thei r j oints - Dimensions of gaskets for PN -designated f langes - Part 2: Spi ral wound gaskets for use with steel flanges

SR EN 1514-3 Flanges and thei r j oints - Dimensions of gaskets for PN -designated f langes - Part 3: Non-metal l ic PTFE env elope gaskets

SR EN 1514-4 Flanges and thei r joints - Dimensions of gaskets for PN-designated f langes - Part 4: Corrugated, f lat or groov ed metallic and filled metallic gaskets for use with steel flanges

SR EN 1514-6

Flanges and thei r j oints - Dimensions of gaskets for PN -

designated f langes - Part 6: Covered serrated metal

gaskets for use with steel flanges

SR EN 1514-7 Flanges and thei r j oints - Dimensions of gaskets for PN -designated f langes - Part 7: Covered metal jacketed gaskets for use with steel flanges

SR EN 1514-8 Flanges and thei r joints - Dimensions of gaskets for RN- designated f langes - Part 8: Polymeric 0-ring gaskets for grooved flanges

SR EN 12560-1 Flanges and their joints-Gaskets for Class-designated flanges-Part 1:Non-metallic flat gaskets with or without inserts

SR EN 12560-2 Flanges and thei r j oi n ts - Gaskets f or Class-designated f langes - Part 2: Spi ral wound gaskets for use wi th steel flanges

SR EN 12560-3 Flanges and thei r j oint s - Gaskets for Class-designated flanges - Part 3: Non metall ic PTFE envelope gaskets

SR EN 12560-4

Flanges and thei r j oi n ts - Gaskets f or Class-designated f langes - Part 4: Corrugated, f lat or grooved metall ic and filled metallic gaskets for use with steel flanges

SR EN 12560-5

Flanges and thei r j oi n ts - Gaskets f or Class-designated flanges - Part 5: Metallic ring joint gaskets for use with steel flanges

SR EN 12560-6 Flanges and thei r joints - Gaskets for Class-designated flanges - Part 6: Covered serrated metal gaskets for use with steel flanges

SR EN 12560-7 Flanges and thei r j oi n ts - Gaskets f or Class-designated



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flanges - Part 7: Covered metal jacketed gaskets for use with steel flanges

SR EN 10208 2 Steel pipes for pipelines for combustible f luids . Technical delivery conditions - Part 2: Pipes of requirements class- B

SR EN 10216-1 Seamless steel tubes for pressure purposes — Technical del iv ery condi t ions — Part 1: Non-al loy steel tubes wi th specif ied room temperature properties.

SR EN 10216-2 Seamless steel tubes for pressure purposes — Technical delivery conditions — Part 2: Non-alloy and alloy steel tubes with specified elevated temperature properties.

SR EN 10216-3 Seamless steel tubes for pressure purposes — Technical delivery conditions — Part 3: Alloy tine grain steel tubes.

SR EN 10216-4 Seamless steel tubes for pressure purposes — Technical delivery conditions — Part 4: Non-alloy and alloy steel tubes with specif ied low temperature properties.

SR EN 10216-5 Seamless steel tubes for pressure purposes — Technical delivery conditions — Part 5: Stainless steel tubes.

SR EN 10217-1

Welded steel tubes for pressure purposes — Technical delivery conditions — Part 1: Non-al loy steel tubes wi th specif ied room temperature properties.

SR EN 10217-2

Welded steel tubes for pressure purposes — Technical

delivery conditions — Part 2: Electric welded non-alloy and a l l oy st ee l tubes wi t h spec i f i ed e l ev ated tem perat ur e properties.

SR EN 10217-3 Welded steel tubes for pressure purposes — Technical delivery conditions — Part 3: Alloy fine grain steel tubes.

SR EN 10217-4

Welded steel tubes for pressure purposes — Technical delivery conditions — Part 4: Electric welded non-alloy steel

tubes with specified low temperature properties.

SR EN 10217-5

Welded steel tubes for pressure purposes — Technical

delivery condi tions — Part 5: Submerged arc welded non- a l l o y a n d a l l o y s t e e l t u b e s w i t h s p e c i f i ed e l ev a t e d temperature properties

SR EN 10217-6 W elded stee l tubes f or pressur e pur poses — Techni ca l del iv ery condi tions — Part 6: Submerged arc welded non- al loy steel tubes with specif ied low temperature properties

SR EN 10217-7 W elded s t ee l t ubes f o r p r essu r e pu r poses - T ec hni c a l delivery conditions - Part 7: Stainless steel Tubes

SR EN 10028-1 Flat products made of steel for pressure purposes - Part 1: General requirements

SR EN 10028-2 Flat products made of steel for pressure purposes - Part 2: N o n - a l l o y a n d a l l o y s t e e l w i t h s p e c i f i e d e l e v a t e d temperature properties

SR EN 10028-3 Flat products made of steel for pressure purposes - Part 3: Weldable fine grain steels, normalized

SR EN 10028-4 Flat products made of steel for pressure purposes - Part 4: Nickel alloy steels with specified low temperature properties

SR EN 10028-5 Flat products made of steel for pressure purposes - Part 5: Weldable f ine grain steels, thermo-mechanically rol led

SR EN 10028-6 Flat products made of steel for pressure purposes - Part 6: Weldable f ine grain steels quenched and tempered

SR EN 10028-7 Flat products made of steel for pressure purposes - Part 7:

Stainless steel

SR EN 10222-1 Steel forgings for pressure purposes - Part 1: General requirements for open die forgings

SR EN 10222-2 Steel forgings for pressure purposes - Part 2: Ferritic martensitic steels with specified elevated temperature



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properties

SR EN 10222-3 Steel forgings for pressure purposes - Part 3: Nickel steels with specif ied low temperature properties

SR EN 10222-4 Steel forgings for pressure purposes - Part 4: Weldable fine grain steels with high proof strength

SR EN 10222-5 Steel forgings for pressure purposes - Part 5: Martensitic, austenitic and austenitic-ferritic stainless steels

SR EN 10213-1 Technical delivery conditions for steel casting for pressure

purposes - Part 1: General

SR EN 10213-2 Technical delivery conditions for steel casting for pressure purposes - Part 2: Steel grades for use at room temperature and elevated temperature

SR EN 10213-3 Technical delivery conditions for steel casting for pressure purposes - Part 3: Steel grades for use at l ow temperature

SR EN 10213-4 Technical delivery conditions for steel casting for pressure purposes - Part 4: Austeni t ic and austeni t ic -ferr i t ic steel grades

SR EN 10204 Metall ic Products - Types of Inspection Documents

SR EN 10253-2 Butt-welding pipe fittings. Part 2: Non alloy and ferritic alloy steels with specif ied inspection requirements

SR EN 10253-4 Butt-welding pipe f i tt ings. Part 4: Wrought austenitic and austeni t ic-ferr i t ic (duplex) stainless stel s wi th speci f ic inspection requirements

SR EN 10269 Steel and nickel alloys for fasteners with specified elevated and/or low temperature properties

ISO 898-1 Mechanical propert ies of fasteners made of carbon steel and alloy steel - Part 1: Bolts, screw and studs

SR EN 1515-1 Flanges and their joints-Bolting - Part 1: Selection of bolting

SR EN 1515-2 Flanges and thei r joints - Bol t ing --Part 2: Clasi f ication of bolt materials for steel flanges, PN designated

EN 1503-1 Valves - Materials for bodies, bonnets and covers - Part 1: Steels specified in European Standards

EN 1983 Industrial valves - Steel ball valves EN 1984 Industrial valves - Steel gate valves

EN 12266-1 Industrial valves - testing of valves - Part 1: Pressure tests, t e s t p r oc ed u r e s an d ac c ep t a nc e c r i t e r i a - M an d a t o r y requirements

EN 12266-2 Industr i al v alv es - test ing of v alv es - Par t 2 : Tests, test p r o c e d u r e s a n d a c c e p t a n c e c r i t e r i a - S up l e m e n t a r y requirements

EN 13709 Industr ial v alv es - Steel globe and globe stop and check valves

EN 14141 Valves for natural gas transportation in pipelines - Performance requirements and tests

EN 14341 Industrial valves - Steel check valves ISO/FDIS 7121 Steel ball valves for general -purpose industrial applications

ISO 17292 Metal bal l v alv s for petroleum, pet rochemical and a l l ied industries

ASME B31.3 Process piping ASME B16.48 Steel Line Blanks

API 6D/SR ISO 14313 Pipeline Transportation Systems - Specif ication for Pipeline Valves

API 600/SR EN ISO 10434 Steel Gate Valves - Flanged and Butt Welding Ends

API 602/SR EN ISO 15761 Compact Carbon Steel Gate Valves- Flanged, Threaded, Welding and Extended Body Ends

API 607/ISO 10497-5:2004 Fire Test for Soft Seated Quarter Turn Valves MSS-SP-97 Forged Carbon Steel Branch Outlet Fittings - Socket



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Welding, Threaded and Buttweld Ends NACE MR 0175/ISO 15156-1 Petroleum and natural gas industries-Material for use in H2S

containing environments in oil and gas production-Part1: General principles for selection of cracking-resistant materials

NACE MR 0175/ISO 15156-2 Petroleum and natural gas industries-Material for use in H2S containing environments in oil and gas production-Part2: Cracking resistant carbon and low alloy steels and the use of cast irons

NACE MR 0175/ISO 15156-3 Petroleum and natural gas industries-Material for use in H2S containing environments in oil and gas production-Part3: Cracking resistant CRAs (corrosion resistant alloys) and other alloys

3.3 DESIGN CONDITION 3.3. CONDITII DE PROIECTARE

These specifications is intended for design of all the in-plant pipes (piping), for PN (16, 25, 40, 100) designated piping elements and is based on SR EN 13480-3

The pressure and temperature limits shown in piping material classes are based on flange design conditions per SR EN 1092-1.

The rating for other components shall be as specified in the standards to which they are manufactured.

The piping category is selected in accordance to Pressure Equipment Directive 97/23/EC of European Parliament and of the Council of 29 May 1997, and PT ISCIR PT C6-2003, should be mentioned in this case.

Aceasta specificatie este destinata proiectarii tuturor elementelor de conducta (piping), elemente desemnate prin PN (16, 25, 40, 100), in baza SR EN 13480-3.

Limitele de temperatura si presiune aratate in clasele materialelor de conducte sunt in baza conditiilor de proiectare ale flanselor cuprinse in SR EN 1092-1.

Estimarea clasei pentru alte componente trebuie sa fie in conformitate cu standardele dupa care ele sunt fabricate. Categoriile de conducta sunt selectate in conformitate cu Directiva pentru echipamente sub presiune 97/23/EC a Parlamentului European si a Consiliului din 29 mai 1997 si , in acest caz , PT ISCIR PT C6-2003, trebuie mentionat.

3.4 NOMINAL SIZE 3.4. DIMENSIUNI NOMINALE

For steel piping systems the nominal diameters (ND) are equivalent to the following imperial size (NPS):

Pentru sistemele de conducta de otel, diametrele nominale (DN) sunt echivalente cu urmatoarele dimensiuni imperiale (NPS):

ND 6 8 10 20 25 32 40 50 65 80

NPS 1/8 1/4 3/8 3/4 1 1 ¼ 1 ½ 2 2 ½ 3

ND 100 125 150 200 250 300 350 400 500 600

NPS 4 5 6 8 10 12 14 16 20 24

3.5 PIPING CLASSES 3.5. CLASE CONDUCTE

3.5.1 General 3.5.1. Generalitati

Piping components are assembled into compatible groups called piping classes. The material class for any line is determined by the temperature, pressure, fluid and service.

Componentele conductelor sunt impartite in grupe compatibile numite clase de conducte tehnologice . Clasa de material pentru orice linie este determinata de temperatura, presiune, fluid si destinatie .



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The piping class details are according to the applicable standards and codes, and respect the PETROM recommendations from EP FA MP 03 TS.

The heading of each piping class shows typical fluids, maximum and/or minimum temperature limit and the nominal corrosion allowance.

Within each piping class there are several piping categories, acc. To appendix A of EP FA MP 03 TS.

Detaliile claselor de conducte sunt in conformitate cu standardele si codurile aplicabile si respecta recomandarile PETROM din EP FA MP 03 TS.

Denumirea fiecarei clase de conducte va arata tipul fluidului, limita de temperatura, maxima si / sau minima si adaosul de coroziune nominal.

Pentru fiecare clasa de conducta exista cateva categorii, conform anexei A din EP FA MP 03 TS.

3.5.2 Identification System for Piping Classes 3.5.2. Identificarea claselor de conducte

The follow identification system will be considered for piping class classification.

The piping class specifications are classified using a five-digit (four letters and one number) identification code.

The code sequence is X1 X2 X3 Y X4, where:

Urmatorul sistem de identificare se va considera in clasificarea claselor de tevi.

Denumirile claselor de conducta sunt clasificate utilizand un cod de identificare de cinci caractere (patru litere si o cifra).

Secventele codurilor sunt X1 X2 X3 Y X4, unde:

1st Letter / Prima litera X1 X2 X3 Y X4 Fluid – main processes code Cod Fluid – process principal 2nd Letter / A doua litera 4nd Letter / A patra litera Basic material Group/ Material code/ Grupa materialului de baza Cod material 3nd Letter / A treia litera 1st Number / Primul numar PN flange rating/ Corrosive Allowance/ Presiunea nominala a flansei Adaos de coroziune

Fluid – main processes code / Cod Fluid – process principal

Code Fluid Type of fluid

Fluid group

Temp. [°C]

Main Processes

A

Well gas

Crude oil

Condensate

Natural gas

Well gas injection (gas lift)

Gas 1 -30

+160

Gas and oil production plants

H Injection water

Produced water

Liquid 1 -30 +100 Injection plants

Basic Material Group / Grupa materialului de baza: C = Carbon Steel, Low Alloyed Steel / Otel carbon, Otel slab aliat S = Stainless Steel / Otel inox



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Pressure Class / Flange Rating / Ratingul flansei/clasei : M = PN 16 N = PN25 P = PN 40 R = PN 100 Corrosion allowance / Adaos de coroziune : 3 = 3mm 1 = 0mm Material Code / Codul materialului: A = Carbon and Low Alloyed Steel / Otel carbon si slab aliat H = Stainless Steel / Otel inox

3.5.3 Carbon and low alloy steels 3.5.3. Oteluri carbon si slab aliate

The maximum operating temperature for carbon and low alloy steels is 60 °C.

The maximum operating pressure for carbon and low alloy steels is 64 bar.

Requirements : a) Maximum hardness shall equal or less than 22 HRC. b) Nickel content is less than 1 %. c) The steels are not free-machining. d) Heat treatment are one of listed bellow:

- Hot-rolled (carbon steel only); - Annealed; - Normalized; - Normalized and tempered; - Normalized, austenitized, quenched and

tempered; - Austenitized, quenched and tempered.

Temperatura maxima de operare pentru otel carbon si slab aliat este 60°C.

Presiunea maxima de operare pentru otel carbon si slab aliat este 64 bar.

Cerinte: a) Duritatea maxima trebuie sa fie mai mica sau

egala cu 22HRC b) Continutul de nichel este sub 1% c) Otelul nu este strunjit d) Tretamentul termic este unul din lista:

- Laminat la cald (doar pt. otel carbon) - Recoacere - Normalizare - Normalizare si revenire - Normalizare austenitica, calire si revenire - Austenitizare, calire si revenire.

3.5.4 Welds 3.5.4. Sudurile

Processes and consumables should be selected in accordance with good engineering practice and must achieve the required cracking resistance.

Piping shall be butt weld construction. O-lets may be used only for instrumentation connections and for ND < 40 piping.

Procedeele de sudare si electrozii trebuiesc alese conform practicilor ingineresti si trebuie sa indeplineasca cerintele de rezistentala rupere.

Conductele trebuie sa fie in constructive sudata cap la cap. O-leturile trebuie utilizate doar pentru conectarea instrumentatiei si doar pentru tevi cu DN<40.

3.5.5 Cold deformation and thermal stress relief

3.5.5. Deformarea la rece si detensionarea termica

Carbon and low alloy steels shall be thermally stress-relived following any cold deforming by rolling, cold forming, or others manufacturing processes if the permanent outer fibre deformation is greater than 5%. Thermal stress relief shall be performed in accordance with an appropriate code or standard.

Otelurile carbon si slab aliate trebuie sa fie detensionate dupa orice deformare la rece prin laminare, formare la rece sau alte procedee de fabricatie daca defarmarea remanenta permanenta a fibrei este mai mare de 5%. Detensionarea termica trebuie realizata conform codurilor si standardelor adecvate.



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3.6 CERTIFICATION 3.6. CERTIFICARI

Material test reports are required for al pipe and piping components, including bolts and gaskets.

The test reports shall include all results of testing required by applicable standard. Certificates of compliance offered in lieu of material Test report, are not acceptable.

All pressure containing parts and piping

elements shall have material certification in compliance with SR EN 10204 type 3.1 (for piping category 0 and I) as a minimum, or 3.2 * (for piping category II and III) when required, and include original mill certificates or certified copies (see chapter 6 for details).

All other parts (non-sour service) shall be provided with certification to SR EN 10204 type 2.2.

*NOTE: 3.1 type certificate is accepted instead of 3.2 type provided that the supplier of materials has implemented a certified quality management system that enables the specific evaluation of materials.

Rapoartele testelor de materiale sunt cerute pentru toate tevile si componentele de tevi, inclusiv suruburi si piulite si garnituri.

Rapoartele testarilor trebuie sa includa toate rezultatele testarilor cerute de standardele aplicabile. Certificatele de conformitate oferite in loc de raportul de testare a materialului nu sunt acceptate.

Toate partile supuse presiunii si elementele de teava trebuie sa aiba certicat de conformitate dupa SR EN 10204 tip 3.1 (pt. categ. de conducta 0 si I) ca minim de cerinta sau 3.2 * (pt. categ. de conducta II si III) cand este cerut si sa includa toate certificatele originale sau copii ale certificatelor (pentru detalii vezi capitolul 6).

Toate celelalte parti (ce lucreaza in medii non - acide) trebuie sa aiba certificate conform SR EN 10204 tip 2.2. *NOTA: Se accepta certificat tip 3.1 in loc de 3.2, daca furnizorul de materiale are implementat un sistem de management al calitatii certificat de un organism competent avand ca obiectiv de activiate evaluarea specifica pentru materiale.

4.0 PIPES 4.0 TEVI

4.1 PIPE WALL THICKNESS – ALL CLASSES 4.1. GROSIME PERETE TEAVA – TOATE CLASELE

Pipe wall thickness stated in the piping material classes are calculated based on the pressure and temperature limits, and wherever possible are commercially available schedules as specified as SR EN 10216-3.

Grosimile de perete ale tevilor prevazute in clasele conductelor sunt calculate in baza limitelor de presiune si temperatura, si unde este posibil sunt grosimi comercial disponibil conform SR EN 10216-3.

4.2 CORROSION ALLOWANCE 4.2. ADAOS DE COROZIUNE

Corrosion allowance for steel and alloy steel piping shall be in accordance with the Chapter 6 of this document.

When carbon steel (CS) is to be exposed to a corrosive environment an appropriate corrosion allowance will be provided, based on predicted corrosion rates over the life of the asset.

All CS items (non-sour service) containing hazardous or hydrocarbon process fluids will have a corrosion of 3.0 mm.

Non-sour CS piping containing non-hazardous commodities (i.e. plant air, potable water, etc) will have a corrosion allowance of 1.5 mm.

Adaosul de coroziune pentru tevi din otel si otel aliat trebuie sa fie in conformitate cu capitolul 6 din acest document.

Unde otelul carbon trebuie sa fie expus la un mediu coroziv, un adaos de coroziune va fi prevazut in baza unor rapoarte de coroziune predictive.

Toate elementele de otel carbon (care nu lucreaza in medii acide) vor avea un adaos de coroziune de 3.0mm.

Tevile din otel carbon care lucreaza in medii non-acide si contin fluide nepericuloase (apa potabila, aer industrial etc.) vor avea un adaos de coroziune de 1.5mm.



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COMPROIECT-92


SPE-0001

Rev. no.: A01

Page no. 11 of 25


5.0 GASKETS 5.0 GARNITURI

Asbestos containing gaskets shall be not used. Garniturile cu continut de azbest nu sunt premise.

5.1 NON METALLIC FLAT GASKETS 5.1. GARNITURI PLATE NEMETALICE

Non metallic flat gaskets should be used for PN 16, PN 25, and PN 40.

Non-metallic flat gasket type IBC, type B, for raised face flanges (RF) according to SR EN 1514-1 shall be used.

Garniturile plate nemetalice trebuie folosite pentru PN 16, PN 25 si PN 40.

Trebuiesc folosite garniturile plate nemetalice tip IBC, tipB, conform SR EN 1514-1, pentru flansele cu fete plane (RF).

5.2 SPIRAL WOUND GASKETS 5.2. GARNITURI „SPIRAL WOUND”

Spiral wound gasket should be used for PN 100 flanges.

Spiral wound gasket for use with raised face flanges (RF) shall be provided with both inner compression ring and outer centring ring.

Spiral wound gasket type C/l, for raised face flanges (RF) complies with SR EN 1514-2 shall be used.

All spiral wound gaskets shall be marked and color coded in accordance with SR EN 1514-2.

Garniturile spirometalice trebuiesc folosite pentru flansele PN100.

Garniturile spirometalie pentru flansele RF vor fi prevazute cu inel interior si exterior.

Trebuiesc folosite garnituri spirometalice tip C/I, conform SR EN 1514-2, pentru flanse cu fete plane (RF).

Toate garnturile ―Spiral wound‖ trebuie sa fie marcate si cu codul culorilor conform SR EN 1514-2.

6.0 PIPING CLASSES LIST 6.0 LISTA CLASELOR DE CONDUCTA

The piping systems from this project are presented in the table below:

Sistemele de conducta din acest proiect sunt prezentate in tabelul urmator:

Class / Clasa

Fluid / Fluid

Process Param. / Param. de proces

Design Param. / Param. de calcul Flange PN

/ PN flanse

Corrosion Allowance

/ Adaos de coroziune

Material / material

Size NPS Temp.

[°C] Press. [bar]

Temp. [°C]

Press. [bar]

Piping / Conducte

ACM3A PO 15 2÷3 -29÷50 16 16 3.0 P275NL1 2‖÷6‖

ACP3A PO 15 20÷24 -29÷50 40 40 3.0 P275NL1 3‖÷4‖

HCM3A WP, TW

15 1÷6 -29÷50 16 16 3.0 P275NL1 2‖÷10‖

HCN3A TW 15 3 -29÷50 25 25 3.0 P275NL1 4‖

HCP3A TW 15 6÷24 -29÷50 40 40 3.0 P275NL1 4‖

HCR3A IW 15 90 -29÷50 100 100 3.0 P355NL1 2‖÷4‖



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COMPROIECT-92


SPE-0001

Rev. no.: A01

Page no. 12 of 25


6.1 CLASS ACM3A 6.1. CLASA ACM3A

Service / Fluids: OIL

CLASS ACM3A Material group: carbon steel

Code Design: SR EN 13480-3

Corrosion Allowance: 3 mm

Design temperature °C -29÷60

Design pressure bar 16

Rating : PN 16

1) Flange facing: 0.8 to 3.2 Ra Type B2

2)

PO 3)

P.W.H.T – No required

DN / NPS 15 1/2

20 3/4

25 1

40 1½

50 2

65 2 ½

80 3

100 4

150 6

Notes

Category 4)

0 0 0 I I II II II II

Wall thickness

5)

5 5.6 5.6 5 5.6 5.6 5.6 6.3 7.1

Pipe schedule

Piping components

Pipe SR EN10216-3 grade P275NL1, group 1.1, plain ends – DN≤40, beveled ends DN≥50 Seamless

6) or 7) 6) or 7) 7)

Fittings 8)

SR EN 10253-2 – type B, beveled ends9)

, radius = 2D, 3D and 5D10)

Seamless

Elbow 45°

Grade P265 NL, group 1.1 or [Grade P285 NH, group 8E2 (1.2) forging]

Elbow 90°

Returns

Reducer 11)

Straight tee Grade P285 NH, group 8E2 (1.2) Forging

Reducing tee

Grade P285 NH, group 8E2 (1.2) Forging

Cap Grade P285 NH, group 8E2 (1.2) Forging

O-let 12) 13)

SR EN 10224-4 grade P285NH group 8E2 (1.2) Forging

Weldolet Dimension comply with MSS SP97 The O-let size (DN) comply with Branch-Chart classes ACM3A

Sockolet, thredolet

14)

Flanges 9)

Wall thickness to mach pipe

Weld-neck flange type 11

SR EN 1092-1, material SR EN 10222-4 grade P285NH – group 8E2 (1.2) Forging

PN 40 PN 16

Blind flange type 05


PN 40 PN 16

Line blanks Similar to ASME B16.48 , material SR EN 10028-3 grade P275NH – group 8E2 (1.1) Forging

Gaskets SR EN 1514-1 , non metallic flat gasket type IBC, expended graphite with insertion

PN 40 PN 16

Bolting

Bolts type 2.A

Dimensions and fabrication STAS 8121/3-84, Material 42CrMo4 QT SR EN 10269

Nuts type 1 Dimensions and fabrication STAS 8121/2-84, Material 42CrMo4 QT SR EN 10269

Valve DN 15)

15 20 25 40 50 65 80 100 150

Ball valves ISO 17292 Flanged ends PN16

Floating ball Trunnion Full bore

Gate valves SR EN 1984 Flanged ends PN16 Full bore

Globe valves SR EN 13709 Flanged ends PN16

Check valves SR EN 14341 Flanged ends PN16 Full bore



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COMPROIECT-92


SPE-0001

Rev. no.: A01

Page no. 13 of 25


Notes: 1) Rating for material group 8.E2 (SR EN 1092-1). 2) For all flanges inclusive for valves. 3) Gas, Fluid Group 1 complience with CEN / TR 13480-7. 4) Complies with SR EN 13480-1. The piping category is done by the maximum DN of the components. 5) The pipe wall thickness was calculated at pressure limit and upgraded up the fittings wall thickness. If stress

induced by the assembly of the piping on the supports and also by the thermal stress are larger than the stress from pressure limit, the designer shall calculate the new wall thickness for pipe DN600 = 12.5mm.

6) For piping category 0 and I: pipe test category TC1 (SR EN 10216-3), inspection certificate type 3.1 (SR EN 10204), ordering options comply with Table 3.1 and paragraph 3.4 and 3.5 of the EP FA MP 03 TS.

7) For piping category II and III: pipe test category TC2 (SR EN 10216-3), inspection certificate type 3.2 (SR EN 10204), ordering options comply with Table 3.1 and paragraph 3.4 and 3.5 of the EP FA MP 03 TS.

8) Inspection certificate SR EN 10204: (piping category 0 and I – type 3.1) and (piping category II and III – type 3.2), ordering options comply with Table 7.1 and paragraph 7.2.1 of the EP FA MP 03 TS.

9) Beveled end shall comply with SR EN 1092-1. 10) Preferable use R = 5D, use 3D or 2D only if is not possible to use 5D. (ex: the space for piping is too small). 11) Preferable use concentric reducer. 12) Inspection certificate SR EN 10204: (piping category 0 and I – type 3.1) and (piping category II and III – type

3.2), ordering options complies with paragraph 7.2.1 of the EP FA MP 03 TS. 13) The range of the O-let shall match with the outside diameter of the pipe. 14) The threads size shall meci with the instrumentation equipment size – see Branch Chart – Classes ACM3A. 15) Valves body and bonnet shall have pressure/temperature rating at least as for material group 8E2.

CLASS ACM3A BRANCH CHART – instrumentation conection mm

(inch) 15

(1/2) 20

(3/4) 25 (1)

40 (1 1/2)

LEGEND

SL- Sockolet TL- Thredolet* * Thredolets threads shall match

with the instrumentations threads

50 (2)

SL, TL

65 (2 ½)

SL, TL SL, TL

80 (3)

SL, TL SL, TL SL, TL

100 (4)

SL, TL SL, TL SL, TL SL, TL

CLASS ACM3A BRANCH CHART – pipe conection

mm (inch)

15 (1/2)

20 (3/4)

25 (1)

40 (1 ½)

50 (2)

65 (2 ½)

80 (3)

LEGEND

ET- Buttwelded Equal Tee RT- Buttwelded Reduced Tee WL – Weldolet RP - Reinforcing

15 (1/2)

ET

20 (3/4)

RT ET

25 (1)

RT RT ET

40 (1 ½)

RT RT RT ET

50 (2)

WL RT RT RT ET

65 (2 ½)

WL WL RT RT RT ET

80 (3)

WL WL WL RT RT RT ET

100 (4)

WL WL WL RT RT RT RT



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COMPROIECT-92


SPE-0001

Rev. no.: A01

Page no. 14 of 25


6.2 CLASS ACP3A 6.2. CLASA ACP3A

Service / Fluids: OIL

CLASS ACP3A Material group: carbon steel





Rating : PN 40


2)

PO 3)


DN / NPS 15 1/2

20 3/4

25 1

40 1½

50 2

65 2 ½

80 3

100 4

150 6

Notes

Category 4)

0 0 0 I I II II II III

Wall 5)

Thickness

5 5.6 5.6 5 5.6 6.3 6.3 7.1 8

Pipe schedule

160 160 >XS XS XS >STD >STD >STD >STD

Piping components


6) or 7) 7) 7)

Fittings 8)



Seamless

Elbow 45° Grade P265 NL, group 1.1 or [Grade P285 NH, group 8E2 (1.2) forging]

Grade P265 NL, group 1.1

Elbow 90°

Returns

Reducer 11)


Reducing tee



O-let 12) 13)


Weldolet 160 160 160 XS XS XS XS XS XS Dimension comply with MSS SP97 The O-let size (DN) comply with Branch-Chart classes ACP3A

Sockolet, thredolet

14)

Class 600 Class 3000

Flanges 9)




PN 40



PN 40

Line blanks Similar to ASME B16.48 15)

, material SR EN 10028-3 grade P275NH – group 8E2 (1.1) Forging

Gaskets SR EN 1514-1, non metallic flat gasket type IBC, expended graphite with insertion

PN 40

Bolting

Bolts type 2.A



Valve DN

15 20 25 40 50 65 80 100 150

Ball valves16)

ISO 17292 Flanged ends PN40



Globe valves 16)

SR EN 13709 Flanged ends PN40

Check valves 16)

SR EN 14341 Flanged ends PN40 Full bore



IN ZONA TICLENI


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COMPROIECT-92


SPE-0001

Rev. no.: A01

Page no. 15 of 25


Notes: 1) Rating for material group 8.E2 (SR EN 1092-1). 2) For all flanges inclusive for valves. 3) Gas, Fluid Group 1 complience with CEN / TR 13480-7. 4) Complies with SR EN 13480-1. The piping category is done by the maximum DN of the components. 5) The pipe wall thickness was calculated at pressure limit and upgraded up the fittings wall thickness. If stress

induced by the assembly of the piping on the supports and also by the thermal stress are larger than the stress from pressure limit, the designer shall calculate the new wall thickness. Wall thickness for pipe DN600 = 14.2mm.



8) Inspection certificate SR EN 10204: (piping category 0 – type 3.1) and (piping category II and III – type 3.2), ordering options comply with Table 7.1 and paragraph 7.2.1 of the EP FA MP 03 TS.


3.2). Ordering options comply with paragraph 7.2.1 of the EP FA MP 03 TS. 13) The range of the O-let shall match with the outside diameter of the pipe. 14) The threads size shall meci with the instrumentation equipment size – see Branch Chart – Classes ACP3A. 15) See paragraph 10.1 of the EP FA MP 03 TS. 16) Valves body and bonnet shall have pressure/temperature rating at least as for material group 8E2.

CLASS ACP3A BRANCH CHART – instrumentation conection mm

(inch) 15

(1/2) 20

(3/4) 25 (1)

40 (1 1/2)

LEGEND



50 (2)

SL, TL

65 (2 ½)

SL, TL SL, TL

80 (3)


100 (4)


CLASS ACP3A BRANCH CHART – pipe conection

mm (inch)

15 (1/2)

20 (3/4)

25 (1)

40 (1 ½)

50 (2)

65 (2 ½)

80 (3)

LEGEND


15 (1/2)

ET

20 (3/4)

RT ET

25 (1)

RT RT ET

40 (1 ½)

RT RT RT ET

50 (2)

WL RT RT RT ET

65 (2 ½)

WL WL RT RT RT ET

80 (3)

WL RP

WL WL RT RT RT ET

100 (4)

WL RP

WL RP

WL WL RT RT RT



IN ZONA TICLENI


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COMPROIECT-92


SPE-0001

Rev. no.: A01

Page no. 16 of 25


6.3 CLASS HCM3A 6.3. CLASA HCM3A

Service / Fluids: Produced water, treated water, injection water

CLASS HCM3A Material group: carbon steel





Rating : PN 16


2)

WP, TW, IW 3)


DN / NPS 15 1/2

20 3/4

25 1

40 1½

50 2

65 2 ½

80 3

100 4

150 6

200 8

Notes

Category 4)

0 0 0 0 0 0 0 0 II II

Wall Thickness

5)

5 5.6 5.6 5 5.6 5.6 5.6 6.3 7.1 8

Pipe schedule

Piping components


6) or 7) 6) or 7) 7)

Fittings 8)



Seamless

Elbow 45°


Elbow 90°

Returns

Reducer 11)


Reducing Tee



O-let 12) 13)

SR EN 10224-4 grade P285NH group 8E (1.2) Forging

Weldolet Dimension comply with MSS SP97 The O-let size (DN) comply with Branch-Chart classes HCM3A

Sockolet, thredolet

14)

Flanges 9)




PN 40 PN 16



PN 40 PN 16




PN 40 PN 16

Bolting

Bolts type 2.A



Valve DN 16)

15 20 25 40 50 65 80 100 150








IN ZONA TICLENI


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COMPROIECT-92


SPE-0001

Rev. no.: A01

Page no. 17 of 25


Notes: 1) Rating for material group 8.E2 (SR EN 1092-1). 2) For all flanges inclusive for valves. 3) Liquid Group 2 complience with CEN / TR 13480-7. 4) Complies with SR EN 13480-1. The piping category is done by the maximum DN of the components. 5) The pipe wall thickness was calculated at pressure limit and upgraded up the fittings wall thickness. If stress






3.2), ordering options complies with paragraph 7.2.1 of the EP FA MP 03 TS. 13) The range of the O-let shall match with the outside diameter of the pipe. 14) The threads size shall meci with the instrumentation equipment size – see Branch Chart – Classes HCM3A. 15) See paragraph 10.1 of the EP FA MP 03 TS. 16) Valves body and bonnet shall have pressure/temperature rating at least as for material group 8E2.

CLASS HCM3A BRANCH CHART – instrumentation conection mm

(inch) 15

(1/2) 20

(3/4) 25 (1)

40 (1 1/2)

LEGEND



50 (2)

SL, TL

65 (2 ½)

SL, TL SL, TL

80 (3)


100 (4)


CLASS HCM3A BRANCH CHART – pipe conection mm

(inch) 15

(1/2) 20

(3/4) 25 (1)

40 (1 ½)

50 (2)

65 (2 ½)

80 (3)

LEGEND


15 (1/2)

ET

20 (3/4)

RT ET

25 (1)

RT RT ET

40 (1 ½)

RT RT RT ET

50 (2)

WL RT RT RT ET

65 (2 ½)

WL WL RT RT RT ET

80 (3)


100 (4)




IN ZONA TICLENI


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COMPROIECT-92


SPE-0001

Rev. no.: A01

Page no. 18 of 25


6.4 CLASS HCN3A 6.4. CLASA HCN3A

Service / Fluids: treated water

CLASS HCN3A Material group: carbon steel





Rating : PN 25


2)

TW 3)


DN / NPS 15 1/2

20 3/4

25 1

40 1½

50 2

65 2 ½

80 3

100 4

150 6

Notes

Category 4)

0 0 0 0 0 0 0 II

Wall Thickness

5)

5 5.6 5.6 5 5.6 5.6 5.6 6.3

Pipe schedule

Piping components


6) or 7) 6) or 7) 7)

Fittings 8)



Seamless

Elbow 45°


Elbow 90°

Returns

Reducer 11)


Reducing Tee



O-let 12) 13)


Weldolet 160 XS XS STD XS

Sockolet, thredolet

14)


Flanges 9)




PN 40



PN 40



Gaskets SR EN 1514-1 , non metallic flat gasket type IBC, expended graphite with insertion

PN 40

Bolting

Bolts type 2.A



Valve DN 16)

15 20 25 40 50 65 80 100 150








IN ZONA TICLENI


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COMPROIECT-92


SPE-0001

Rev. no.: A01

Page no. 19 of 25








3.2), ordering options complies with paragraph 7.2.1 of the EP FA MP 03 TS. 13) The range of the O-let shall match with the outside diameter of the pipe. 14) The threads size shall meci with the instrumentation equipment size – see Branch Chart – Classes HCN3A. 15) See paragraph 10.1 of the EP FA MP 03 TS. 16) Valves body and bonnet shall have pressure/temperature rating at least as for material group 8E2.

CLASS HCN3A BRANCH CHART – instrumentation conection mm

(inch) 15

(1/2) 20

(3/4) 25 (1)

40 (1 1/2)

LEGEND



50 (2)

SL, TL

65 (2 ½)

SL, TL SL, TL

80 (3)


100 (4)


CLASS HCN3A BRANCH CHART – pipe conection mm

(inch) 15

(1/2) 20

(3/4) 25 (1)

40 (1 ½)

50 (2)

65 (2 ½)

80 (3)

LEGEND


15 (1/2)

ET

20 (3/4)

RT ET

25 (1)

RT RT ET

40 (1 ½)

RT RT RT ET

50 (2)

WL RT RT RT ET

65 (2 ½)

WL RP

WL RT RT RT ET

80 (3)

WL RP

WL RP

WL RT RT RT ET

100 (4)

WL RP

WL RP

WL RP

WL RT RT RT



IN ZONA TICLENI


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COMPROIECT-92


SPE-0001

Rev. no.: A01

Page no. 20 of 25


6.5 CLASS HCP3A 6.5. CLASA HCP3A

Service / Fluids: TREATED WATER

CLASS HCP3A Material group: carbon steel





Rating : PN 40


2)

TW 3)


DN / NPS 15 1/2

20 3/4

25 1

40 1½

50 2

65 2 ½

80 3

100 4

150 6

Notes

Category 4)

0 0 0 0 0 II II II II

Wall 5)

thickness

5 5.6 5.6 5 5.6 6.3 6.3 7.1 8

Pipe schedule

160 160 >XS XS XS >STD >STD >STD >STD

Piping components


6) or 7) 7) 7)

Fittings 8)



Seamless

Elbow 45° Grade P265 NL, group 1.1 or [Grade P285 NH, group 8E2 (1.2) forging]

Grade P265 NL, group 1.1

Elbow 90°

Returns

Reducer 11)


Reducing tee



O-let 12) 13)


Weldolet 160 160 160 XS XS XS XS XS XS Dimension comply with MSS SP97 The O-let size (DN) comply with Branch-Chart classes HCP3A

Sockolet, thredolet

14)


Flanges 9), 18)




PN 40



PN 40




PN 40

Bolting

Bolts type 2.A



Valve DN

15 20 25 40 50 65 80 100 150

Ball valves16)

ISO 17292 Flanged ends PN40



Globe valves 16)


Check valves 16)




IN ZONA TICLENI


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COMPROIECT-92


SPE-0001

Rev. no.: A01

Page no. 21 of 25



induced by the assembly of the piping on the supports and also by the thermal stress are larger than the stress from pressure limit, the designer shall calculate the new wall thickness. Wall thickness for pipe DN600 = 14.2mm.





3.2). Ordering options comply with paragraph 7.2.1 of the EP FA MP 03 TS. 13) The range of the O-let shall match with the outside diameter of the pipe. 14) The threads size shall meci with the instrumentation equipment size – see Branch Chart – Classes HCP3A. 15) See paragraph 10.1 of the EP FA MP 03 TS. 16) Valves body and bonnet shall have pressure/temperature rating at least as for material group 8E2.

CLASS HCP3A BRANCH CHART – instrumentation conection mm

(inch) 15

(1/2) 20

(3/4) 25 (1)

40 (1 1/2)

LEGEND



50 (2)

SL, TL

65 (2 ½)

SL, TL SL, TL

80 (3)


100 (4)


CLASS HCP3A BRANCH CHART – pipe conection

mm (inch)

15 (1/2)

20 (3/4)

25 (1)

40 (1 ½)

50 (2)

65 (2 ½)

80 (3)

LEGEND


15 (1/2)

ET

20 (3/4)

RT ET

25 (1)

RT RT ET

40 (1 ½)

RT RT RT ET

50 (2)

WL RT RT RT ET

65 (2 ½)

WL RP

WL RT RT RT ET

80 (3)

WL RP

WL RP

WL RT RT RT ET

100 (4)

WL RP

WL RP

WL RP

WL RT RT RT



IN ZONA TICLENI


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COMPROIECT-92


SPE-0001

Rev. no.: A01

Page no. 22 of 25

This document is Company property. OMV-PETROM lawfully reserves all rights. Any unauthorized attempt to reproduce it, in any form, is strictly prohibited.


6.6 CLASS HCR3A 6.6. CLASA HCR3A

Service / Fluids: GAS AND OIL PRODUCTION PLANTS

CLASS HCR3A Material group: carbon steel





Rating : PN 100


2)

PO 3)


DN / NPS 15 1/2

20 3/4

25 1

40 1½

50 2

65 2 ½

80 3

100 4

Notes

Category 4)

0 0 0 0 0 II II II

Wall 5)

thickness

5 5.6 5.6 6.3 7.1 7.1 8 8.8

Pipe schedule

Piping components


6) or 7) 7) 7)

Fittings 8)



Seamless

Elbow 45°

Grade P355 NH, group 8E3 (1.2)

Elbow 90°

Returns

Reducer 11)


Reducing tee



O-let 12) 13)


Weldolet 160 160 160 160 160 XS XS Dimension comply with MSS SP97 The O-let size (DN) comply with Branch-Chart classes HCR3A

Sockolet, thredolet

14)

Class 6000

Flanges 9),




PN 100



PN 100



Gaskets SR EN 1514-2 PN100,spiral wound gasket type C/I

PN 100

Bolting

Bolts type 2.A



Valve DN

15 20 25 40 50 65 80 100 150

Ball valves16)




Globe valves 16)


Check valves 16)




IN ZONA TICLENI


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COMPROIECT-92


SPE-0001

Rev. no.: A01

Page no. 23 of 25



induced by the assembly of the piping on the supports and also by the thermal stress are larger than the stress from pressure limit, the designer shall calculate the new wall thickness.





3.2). Ordering options comply with paragraph 7.2.1 of the EP FA MP 03 TS. 13) The range of the O-let shall match with the outside diameter of the pipe. 14) The threads size shall meci with the instrumentation equipment size – see Branch Chart – Classes HCR3A. 15) See paragraph 10.1 of the EP FA MP 03 TS. 16) Valves body and bonnet shall have pressure/temperature rating at least as for material group 8E2.

CLASS HCR3A BRANCH CHART – instrumentation conection mm

(inch) 15

(1/2) 20

(3/4) 25 (1)

40 (1 1/2)

LEGEND



50 (2)

SL, TL

65 (2 ½)

SL, TL SL, TL

80 (3)


100 (4)


CLASS HCR3A BRANCH CHART – pipe conection

mm (inch)

15 (1/2)

20 (3/4)

25 (1)

40 (1 ½)

50 (2)

65 (2 ½)

80 (3)

LEGEND


15 (1/2)

ET

20 (3/4)

RT ET

25 (1)

RT RT ET

40 (1 ½)

RT RT RT ET

50 (2)

WL RT RT RT ET

65 (2 ½)

WL WL RT RT RT ET

80 (3)


100 (4)




IN ZONA TICLENI


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COMPROIECT-92


SPE-0001

Rev. no.: A01

Page no. 24 of 25


6.7 CLASS FSM1H 6.7. CLASA FSM1H

Service / Fluids: CHEMICAL INJECTION

CLASS FSM1H Material group: Stainless steel





Rating : PN 16


2)

XH 3)


DN / NPS 25 1

Notes

Category 4)

0

Wall Thickness

5)

2.9

Pipe schedule

Sch 30

Piping components

Pipe SR EN10216-5 X6CrNiMoTi17-12-2, group 8.1, plain ends – DN≤40, beveled ends DN≥50 Seamless

6)

Fittings 7)



Seamless

Elbow 45°

Grade X6CrNiMoTi17-12-2, group 8.1

Elbow 90°

Returns

Reducer 10)

Straight tee Grade X6CrNiMoTi17-12-2 15E0(8.1) Forging

Reducing tee

Grade X6CrNiMoTi17 Forging

Cap Grade X6CrNiMoTi17 Forging

O-let 11)

SR EN 10222-5 Grade X6CrNiMoTi17-12-2 15E0(8.1) Forging

Weldolet Dimension comply with MSS SP97 The O-let size (DN) comply with Branch-Chart classesFSM1H (class 3000)

Sockolet, thredolet

12)

Flanges



SR EN 1092-1, material SR EN 10222-5 Grade X6CrNiMoTi17-12-2 15E0(8.1) Forging

PN 40


SR EN 1092-1, material SR EN 10028-7 Grade X6CrNiMoTi17-12-2 15E0(8.1) Forging

PN 40


, material SR EN 10028-7 Grade X6CrNiMoTi17-12-2 15E0(8.1) Forging

Gaskets SR EN 1514-1 , non metallic flat gasket type IBC,

PN 40

Bolting

Bolts type 2.A



Valve DN

15 20 25 40 50 65 80 100 150

Ball valves SR EN 1983 Flanged ends PN16







IN ZONA TICLENI


Petrofac

COMPROIECT-92


SPE-0001

Rev. no.: A01

Page no. 25 of 25


Notes: 1) Rating for material group 15E0 (SR EN 1092-1). 2) For all flanges inclusive for valves. 3) Liquid Group 1 complience with CEN / TR 13480-7. 4) Complies with SR EN 13480-1. The piping category is done by the maximum DN of the components. 5) The pipe wall thickness was calculated at pressure limit and upgraded up the fittings wall thickness. If stress

induced by the assembly of the piping on the supports and also by the thermal stress are larger than the stress from pressure limit, the designer shall calculate the new wall thickness.

6) For piping category 0 : pipe test category TC1 (SR EN 10216-2), inspection certificate type 3.1 (SR EN 10204), ordering options comply with Table 3.5 and paragraph 3.4 and 3.5 of the EP FA MP 03 TS.

7) Inspection certificate SR EN 10204: (piping category 0 – type 3.1) ordering options comply with Table 7.1 and paragraph 7.2.1 of the EP FA MP 03 TS.

8) Beveled end shall comply with SR EN 1092-1. 9) Preferable use R = 5D, use 3D or 2D only if is not possible to use 5D. (ex: the space for piping is too small). 10) Preferable use concentric reducer. 11) The range of the O-let shall match with the outside diameter of the pipe. 12) The threads size shall meci with the instrumentation equipment size – see Branch Chart – Classes FSM1H. 13) See paragraph 10.1 of the EP FA MP 03 TS.

CLASS FSM1H BRANCH CHART – instrumentation conection

ND/NPS 6

(1/8) 8

(1/4) 10

(3/8) 15

(1/2) 20

(3/4) 25 (1)

LEGEND

ET- Buttwelded Equal Tee

ETS - Sockolet Welded Equal Tee ETST - Sockolet Welded Equal Tee

with Threaded Instrument Air

ETT - Buttwelded Equal Tee with Threaded Instrument Joint

RT – Buttwelded Reduced Tee

RTS - Sockolet Welded Reduced Tee RTST - Sockolet Welded Reduced Tee

with Threaded Instrument Joint

RTBS – Buttwelded and Sockolet Welded Reduced Tee

1)

RTBT - Buttwelded Reduced Tee with

Threaded Instrument Joint SL - Sockolet TL- Thredolet*

* Thredolets threads shall match with

the instrumentations threads

6 (1/8)

ETS ETST

8 (1/4)

RTS RTST

ETS ETST

10 (3/8)

RTS RTST

RTS RTST

ETS ETST

15 (1/2)

RTBS RTBT

RTBS RTBT

RTBS RTBT

ET ETT

20 (3/4)

SL, TL SL, TL RTBS RTBT

RT RTBT

ET ETT

25 (1)

SL, TL SL, TL RTBS RTBT

RT RTBT

RT RTBT

ET ETT

1) Inlet branch (process) buttwelded and outlet branch (instrumentation) Sockolet Welded

CLASS FSM1H BRANCH CHART – pipe conection mm

(inch) 6

(1/8) 8

(1/4) 10

(3/8) 15

(1/2) 20

(3/4) 25 (1) LEGEND

ET- Buttwelded Equal Tee ETS - Sockolet Welded Equal Tee RT- Buttwelded Reduced Tee RTS - Sockolet Welded

Reduced Tee RTBS – Buttwelded and

Sockolet Welded Reduced Tee

1)

WL – Weldolet RP - Reinforcing

6 (1/8)

ETS

8 (1/4)

RTS ETS

10 (3/8)

RTS RT ETS

15 (1/2)

RTBS RTBS RTBS ET

20 (3/4)

SL SL RTBS RT ET

25 (1)

SL SL RTBS RT RT ET

1) Inlet branch buttwelded and outlet branch Sockolet Welded

02_PETM-TIC-P00014-M-SPE-0001.pdf

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