02 foundation for rom media day presentation
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Transcript of 02 foundation for rom media day presentation
1November 2011
© 1994 – 2011 Fieldbus Foundation
2November 2011
© 1994 – 2011 Fieldbus Foundation
Outline
• Remote Operations Management:
Definition and Business Challenges
• Introducing FOUNDATION for ROM:
Technology and Application Examples
• What FOUNDATION for ROM can Bring to
Remote Operations
3November 2011
© 1994 – 2011 Fieldbus Foundation
Remote Operations Management Applications
• Oil & Gas Pipeline
SCADA
• Offshore Platforms
• Oil & Gas Fields
• Water & Wastewater
SCADA
• Tank Farms &
Terminal Automation
• Mining
4November 2011
© 1994 – 2011 Fieldbus Foundation
Business Drivers for Growth in Remote Operations
Management Market
• Plant operations are becoming more
geographically dispersed
• Resources are being found in
increasingly hard to reach and
hazardous areas
• Drive to subsea production
• Effort to get people out of harm’s way
and reduce personnel requirements :
“Lights Out” operation
• Need to transport resources over
greater distances
• “…a new generation of mega pipelines
is being built to bring massive amounts
of natural gas from some of the most
remote regions of the world to many of
the most densely populated centers of
commerce and industry. “ – Forbes
Magazine
New Generation of Mega PipelinesSource: Forbes
5November 2011
© 1994 – 2011 Fieldbus Foundation
The Business Challenges
• Traditional approach does not work
• Move from steady state to dynamic
environment
• Dynamically changing supply and
demand
• Tighter production specifications
• Increased regulatory pressure
• Human resources challenge:
Increasingly challenging to send
operators to check remote service
areas
• Integration of wireless technology
• Increased focus on cyber security
Workers Check a Pipeline in ChinaSource: AP
6November 2011
© 1994 – 2011 Fieldbus Foundation
Upstream Capital and Operating Costs Rising
• Need to reduce capital and
operational costs
• According to IHS/CERA, “The rising
costs of both building and operating
upstream oil and gas facilities
continued to increase in the past six
months
• “Both cost indexes registered their
largest increases since the Great
Recession during the Q3 2010-Q1
2011 period.”
• “Costs for construction labor and
engineering and project management
posted strong gains, 9 percent and 6
percent, respectively. “
• Users are building ever larger
installations. The engineering and
customization problem is magnified.
Source: IHS/CERA
7November 2011
© 1994 – 2011 Fieldbus Foundation
End User Requirements
• Users need a real time view into
what’s happening in widely
dispersed remote assets
• Users need to know the state of the
assets as well as the state of the
process
• Process must keep running safely
in the event of loss of
communication with remote
assets/process
• Solution must provide high level of
both physical and cyber security
• A lot of complex equipment. Need to
link in people that understand this
equipment in a secure fashion
around the world
• Faster time to startup
• Reduced operational costs
8November 2011
© 1994 – 2011 Fieldbus Foundation
The Old Remote Operations Management Model
• Systems collect historical data
• End users analyze the data using their tools and their intellect
• End user make decisions about the future based on their conclusions and historical data
• Steady state environment
• “Coordination comes from a central location in a rigid, hierarchical fashion”: ARC Advisory
Group
• Hard wired
• Large degree of customization is often the case
• Run to failure
9November 2011
© 1994 – 2011 Fieldbus Foundation
Introducing FOUNDATION for Remote Operations
Management
• Provides a wireless and wired infrastructure for remote assets and applications, all
within FOUNDATION fieldbus
• Integrates Wired Infrastructure, Remote I/O, ISA100.11a and WirelessHART®
• Incorporate remote operations data into FOUNDATION Fieldbus infrastructure for data
management with direct access to device diagnostics
• FOUNDATION for ROM has the potential to transform remote operations, providing
greater reliability and reduced costs.
10November 2011
© 1994 – 2011 Fieldbus Foundation
Application Example
I/O
Wireless
FOUNDATION for ROM Device
H1
Control Room
Wireless Backhaul Enables
Access To Remote Sensors
Using
Standard Wireless
Technologies
Remote Process
HSE Wired and Wireless Backhaul
BACKHAUL:
WIFI, WIMAX,
SATELLITE
CELLULAR, ETC.
HART
11November 2011
© 1994 – 2011 Fieldbus Foundation
What are FOUNDATION for ROM Products?
• More than a simple protocol
translation gateway
• Capability Can be Embedded
into Existing RTUs, Controllers,
etc.
• Will be Tested & Registered with
Fieldbus Foundation
12November 2011
© 1994 – 2011 Fieldbus Foundation
The Business Value of FOUNDATION for ROM for End
Users
• Enables real time operations
management and more effective use
of remote experts
• Data structures, data quality, EDDL
• Fewer Personnel
• Reduced engineering and operational
costs
• Familiar & comprehensible to a good
DCS engineer
• Highly configurable
• Enables Predictive Maintenance
Strategy
• Increased Reliability & Availability
• Open and Interoperable Standard
• Less Customization
• Greener
Source: Aramco
13November 2011
© 1994 – 2011 Fieldbus Foundation
The Business Value of FOUNDATION for ROM for
Suppliers
• Fills key gaps in current remote
operations management capability
by extending FOUNDATION
Technology to remote operations
• Accelerates next generation remote
operations management capability
• Can greatly improve your value
proposition for plant asset
management
• Enables additional services -
feasibly studies, application
services
• Inherent security in backhaul
Secure Access
Traceability
Data integrity
Management of Change (OSHA 1910.119)
Interspersed functionality
Same system or multiple systems
Multiple instances of the same data point
Risk management
Crisis recovery
Personnel productivity
Systems health
Potential Issues to be considered in an Automation Asset Management Plan
Source: ARC
14November 2011
© 1994 – 2011 Fieldbus Foundation
Our Future Direction: Helping Users
Realize the Benefits
15November 2011
© 1994 – 2011 Fieldbus Foundation
Seeing Your Process in High Definition
• Diagnostic Data from FOUNDATION
Fieldbus Devices is Miles Ahead of
Other Technologies
• Incorporation of NAMUR NE 107
Diagnostics
• Transmission of multiple process
variables
• User layer!
• Physical layer diagnostics
• Distinguishing Device Problems from
Process Problems
16November 2011
© 1994 – 2011 Fieldbus Foundation
Managing Information
• You know you are getting a true
measurement, no digital to analog
conversion
• Persistent data storage: audit trail and
reporting
• Data is time-stamped
• FOUNDATION Fieldbus devices can
indicate data quality -- whether signals
communicating setpoints, PVs, etc.
have good, bad or uncertain quality.
• Structured data and data quality
means improved handling of failures
when one does happen.
• Failure is alarmed, handled by control
algorithm
17November 2011
© 1994 – 2011 Fieldbus Foundation
A Single Environment for Information in Context & Data
Quality
18November 2011
© 1994 – 2011 Fieldbus Foundation
Information Provided in Context
• Allows data to be managed and
placed in context. Publish
subscribe means that you only
get the data you need when you
need it.
• Easier traceability and
regulatory compliance.
• Seamless connectivity to the
operations management layer
and enterprise layer.
Business
System
Sensors, Actuators and Logical Devices
ISA S95
ISA S88
Manufacturing
Work
Processes
Real-Time
Control &
Events
Production
Management
Transactions Operations
Management
Source: ARC Advisory Group
19November 2011
© 1994 – 2011 Fieldbus Foundation
Optimizing People and Processes
• Implementation of Predictive and Proactive Asset Management
Strategies
• More Effective Use of Shrinking Resources
• Role Based Diagnostics
• Alarms and Alerts
20November 2011
© 1994 – 2011 Fieldbus Foundation
Improved Integration of Functional Areas for ROM
• Machinery health
Monitoring
• Safety Interlocks
• Fire and Gas Detection
Systems
• Video Surveillance
21November 2011
© 1994 – 2011 Fieldbus Foundation
An Open Standard for Remote Operations
Management
• FOUNDATION Technology is a
Standard. Standards Promote
Choices
• Administered by an Open
Foundation, Vendor Neutral
• Products are Tested and
Registered
• Standards Based Solutions are
More Easily Replicated and
Administered
22November 2011
© 1994 – 2011 Fieldbus Foundation
Potential Market
• The worldwide market for SCADA rebounded
in 2010 after weathering the effects of the
global economic crisis.
• SCADA market is growing faster than overall
process automation market.
• As demand for oil recovers and funding is
freed up, project activity can be expected to
return to robust levels in coming years,
according ARC Advisory Group.
• Growth factors include the continuing
worldwide demand for additional energy
from carbon-based fuels, the shifting of
exploration and production locations to
more remote and hostile environments, and
end user requirements to link SCADA to
information technology and business
systems.
• Frost and Sullivan estimates global SCADA
market to be around $4.5 billion for all
industries
23November 2011
© 1994 – 2011 Fieldbus Foundation
Application Examples: Oil and Gas Fields
Source: CAP Gemini
• Enables Integrated Operations
24November 2011
© 1994 – 2011 Fieldbus Foundation
Application Examples: Pipelines
Source: Moxa
• API Monitoring, Custody Transfer
25November 2011
© 1994 – 2011 Fieldbus Foundation
Application Examples: Tank Farms
• Overfill Protection, Integration of Fire & Gas
Detection
26November 2011
© 1994 – 2011 Fieldbus Foundation
Application Examples: Mining, Hydro Fracking
• Coordination of widely dispersed automation assets
• Oil sands
• Concentrating data from multiple wellheads
• Smaller environmental footprint
27November 2011
© 1994 – 2011 Fieldbus Foundation
Application Examples: Pharma
FOUNDATION Fieldbus
Instrumentation on a Skid
Mounted FermenterSource: PharmaManufacturing.com
• Faster Integration of Multiple Skid Mounted Mobile Units
• Faster Commissioning
• Easier Validation
• Reduced Cost to Both End User and OEM