02 Consumables

65

Hyundai Electrodes 68

Cigweld Electrodes 73

Metrode Electrodes 76

Austarc Electrodes 78

ETC Electrodes 80

Kobelco Electrodes 82

Tungsten Electrodes 82

Gouging Rods 83

Gullco Ceramic Backing 84

Hyundai TIG Wire 86

Assorted TIG Wire 87

Fluxes 89

Mild Steel TIG Wire 90

Aluminium TIG Wire 91

Stainless Steel TIG Wire 92

Hyundai Flux Cored Products 93

Hyundai Flux Cored & Solid Wire Products 94

Mild Steel MIG Wire 94

Aluminium MIG Wire 95

Stainless Steel MIG Wire 96

Specialised MIG Wire 98

Submerged Arc Welding 101

Consumables

Section Two

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S PART NUMBER SIZE mm PACKET SIZE KG

CARTON WEIGHT KG

AWS SPEC PAGE NUMBER

CELLULOSE611132 Ferrocraft 11 2.5 5 15 E6011 74EHY601026 2.6 5 20 E6010 69EHY601032 3.2 5 20 E6010 69611133 Ferrocraft 11 3.2 5 15 E6011 74EHY601040 4.0 5 20 E6010 69611134 Ferrocraft 11 4.0 5 15 E6011 74

Ci-SOFT FLOWECISOFT 25 2.5 5 15 ENi-CL 76ECISOFT 32 3.2 5.5 17.4 ENi-CL 76ECISOFT 40 4.0 5.8 17.4 ENi-CL 76

GENERAL PURPOSE12P20 Austarc 12P 2.0 2.5 12.5 E6013 7813S20 Austarc 13S 2.0 2.5 12.5 E6013 78611182 Satincraft 13 2.5 5 15 E6013 73SP1225 Speedex 12 2.5 5 15 E6013 7312P25 Austarc 12P 2.5 2.5 12.5 E6013 7813S25 Austarc 13S 2.5 2.5 12.5 E6013 7848E25 2.5 2.5 12.5 E6013 80EHY601326 2.6 5 20 E6013 68RB2626 2.6 5 20 E6013 81611183 Satincraft 13 3.2 5 15 E6013 73SP1232 Speedex 12 3.2 5 15 E6013 73EHY601332 3.2 5 20 E6013 6812P32 Austarc 12P 3.2 5 15 E6013 7813S32 Austarc 13S 3.2 5 15 E6013 7848E32 3.2 5 15 E6013 80RB2632 3.2 5 20 E6013 81611184 Satincraft 13 4.0 5 15 E6013 73EHY601340 4.0 5 20 E6013 6812P40 Austarc 12P 4.0 5 15 E6013 7813S40 Austarc 13S 4.0 5 15 E6013 7848E40 4.0 5 15 E6013 80RB2640 4.0 5 20 E6013 8112P50 Austarc 12P 5.0 5 15 E6013 7813S50 Austarc 13S 5.0 5 15 E6013 78RB2650 5.0 5 20 E6013 81

HARD SURFACINGEMET75025 2.5 3.9 11.7 EFe 5-B 77EHY700B32 3.2 5 20 70EMET95032 3.2 4.5 13.5 EFe 5-B 77EMET75032 3.2 4.2 12.6 EFe 5-B 77EHY700B40 4.0 5 20 70EMET95040 4.0 4.6 13.8 EFe 5-B 77EMET75040 4.0 4.4 13.2 EFe 5-B 77

IRON POWDER611252 Ferrocraft 22 2.5 4 15 E7024 75611253 Ferrocraft 22 3.2 5 15 E7024 75611254 Ferrocraft 22 4.0 5 15 E7024 75

LOW HYDROGEN611342 Ferrocraft 61 2.5 5 15 E7018 75AUST7725 Austarc 77 2.5 2.5 12.5 E7018-1 7916TC25 Austarc 16TC 2.5 2.5 12.5 E7016 H8 7977LH25 2.5 2.2 11 E7018-1 80PH3725 2.5 4.5 13.5 E7016 H8 81EHY701626 2.6 5 20 E7016 68LB52U26 2.6 5 20 E7016 82611343 Ferrocraft 61 3.2 5 15 E7018 75AUST7732 Austarc 77 3.2 5 15 E7018-1 79

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PART NUMBER SIZE mm PACKET SIZE KG

CARTON WEIGHT KG

AWS SPEC PAGE NUMBER

16TC32 Austarc 16TC 3.2 5 15 E7016 H8 79EHY701632 3.2 5 20 E7016 6877LH32 3.2 5 15 E7018-1 80PH3732 3.2 4.5 13.5 E7016 H8 81LB52U32 3.2 5 20 E7016 82611344 Ferrocraft 61 4.0 5 15 E7018 75AUST7740 Austarc 77 4.0 5 15 E7018-1 7916TC40 Austarc 16TC 4.0 5 15 E7016 H8 79EHY701640 4.0 5 20 E7016 6877LH40 4.0 5 15 E7018-1 80PH3740 4.0 4.5 13.5 E7016 H8 81LB52U40 4.0 5 20 E7016 82611345 Ferrocraft 61 5.0 5 15 E7018 75AUST7750 Austarc 77 5.0 5 15 E7018-1 7916TC50 Austarc 16TC 5.0 5 15 E7016 H8 7916TC60 Austarc 16TC 6.0 5 15 E7016 H8 79

MEDIUM IRON POWDER611242 Ferrocraft 21 2.5 5 15 E7014 74611243 Ferrocraft 21 3.2 5 15 E7014 74611244 Ferrocraft 21 4.0 5 15 E7014 74

SNCI CAST IRONEHYSNCI26 2.6 4.8 10 ENI-CI 69EHYSNCI32 3.2 5.2 10 ENI-CI 69EHYSNCI40 4.0 2.5 10 ENI-CI 69

304 STAINLESS STEEL 308LEHY30826 2.6 2.5 10 E308L-16 71EHY30832 3.2 2.5 10 E308L-16 71EHY30840 4.0 2.5 10 E308L-16 71

STAINLESS STEEL 316LEHY31620 2.0 2.5 10 E316L-16 70EHY31626 2.6 2.5 10 E316L-16 70EHY31632 3.2 2.5 10 E316L-16 70EHY31640 4.0 2.5 10 E316L-16 70

STAINLESS TO MILD STEEL 309LEHY30926 2.6 2.5 10 E309L-16 71EHY30932 3.2 2.5 10 E309L-16 71EHY30940 4.0 2.5 10 E309L-16 71

WELD ALLEHY31226 2.6 2.5 10 E312L16 72EHY31232 3.2 2.5 10 E312L16 72EHY31240 4.0 2.5 10 E312L16 72

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S-6013.LF GENERAL PURPOSE PN: EHY601326 (2.6mm) Packet Size: 5kgPN: EHY601332 (3.2mm) Carton Weight: 20kgPN: EHY601340 (4.0mm) AWS Spec: E6013

Description and ApplicationsS-6013.LF can be used for welding of machinery, vehicles and light structural steels, and surface dressing of heavy steel structures.Characteristics on usageS-6013.LF is a low fume, high titania type electrode of which fume generation is about 20% less than conventional high titania type electrodes and whose usability is excellent in all position welding. S-6013.LF is suitable for welding of light structural steels because of its stable arc, shallow penetration and smooth welding bead.Notes on usage

Dry the electrodes at 70-100*C (158-212*F) for 30-60 minutes before use.•Pay attention not to exceed the range of proper currents.•

Welding position CurrentF, HV, VU, OH AC or DC±

Typical Chemical Composition of all weld metal (%)C Si Mn P S.05 .23 .35 .022 .017

Typical Mechanical Properties of all weld metalY.S T.S EL. Temp. CVN-Impact Value N/mm2 (lbs/in2) N/mm2 (lbs/in2) (%) ˚C (˚F) J (ft . lbs)439 (63,700) 488 (70,900) 26.8 0 (32) 67 (50)

ApprovalKR, ABS, LR, BV, DNV, GL, NK, CWB

Sizes Available and Recommended Currents (Amp.)Size mm (in) 2.6 (3/32) 3.2 (1/8) 4.0 (5/32)Length mm (in) 350 (14) 350 (14) 400 (16) – 450 (18)F 50~95 80~130 120~180V-up, OH 45~90 60~120 100~160

S-7016.H LOW HYDROGENPN: EHY701626 (2.6mm) Packet Size: 5kgPN: EHY701632 (3.2mm) Carton Weight: 20kgPN: EHY701640 (4.0mm) AWS Spec: E7016

Description and ApplicationsS-7016.H can be used for welding of high tensile steel, such as bridges, buildings, shipbuilding, high pressure vessels and rolling stock.Characteristics on usage

Soft stable arc•Smooth appearance•No undercut formation•Good fluidity and removability of slag•Good mechanical properties•Excellent crack resistance and X-ray performance•

Notes on UsageDrytheelectrodesat300~350˚C(572~662˚F)for60minutesbeforeuse.•Adopt back step method or strike the arc on a small steel plate prepared for this •particular purpose to prevent blow hole at the arc starting.Use wind screen against strong wind.•

Welding Position CurrentF, HV, VU, OH AC or DC±

Typical Chemical Composition of all weld metal (%)C Si Mn P S.07 .55 1.13 .017 .011

Typical Mechanical Properties of all weld metalY.S T.S EL. Temp. CVN-Impact Value N/mm2 (lbs/in2) N/mm2 (lbs/in2) (%) ˚C (˚F) J (ft . lbs)490 (71,100) 600 (87,100) 30.3 -29 (-20) 80 (59)

ApprovalKR, ABS, LR, BV, DNV, GL, NK

Sizes Available and Recommended Currents (Amp.)Size mm (in) 2.6 (3/32) 3.2 (1/8) 4.0 (5/32)Length mm (in) 350 (14) 350 (400) 400 (16) F 50~85 90~130 130~180V-up, OH 50~80 80~120 110~170

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S-6010.D CELLULOSEPN: EHY601026 (2.6mm) Packet Size: 5kg PN: EHY601032 (3.2mm) Carton Weight: 20kgPN: EHY601040 (4.0mm) AWS Spec: E6010

Description and ApplicationsS-6010.D can be used for welding of pipes, storage tanks, pressure vessels, cast steel repairs, machines and heavy construction works.Characteristics on usageS-6010.D is a high cellulose type electrode for welding in all positions including vertical-down using DC (+).

S-6010.D exhibits deep penetration and fast freezing.Notes on usage

Pay attention not to use currents exceeding the recommended currents.•As this electrode is prone to absorb moisture, store it with care.•

Welding position CurrentVU, VD DC+

Typical Chemical Composition of all weld metal (%)C Si Mn P S.10 .17 .42 .015 .017

Typical Mechanical Properties of all weld metalY.S T.S EL. Temp. CVN-Impact Value N/mm2 (lbs/in2) N/mm2 (lbs/in2) (%) ˚C (˚F) J (ft. lbs)447 (64,900) 517 (75,000) 32.3 -29 (-20) 62 (46)

ApprovalKR, ABS, LR, BV, DNV, GL, NK, CWB

Sizes Available and Recommended Currents (Amp.)Size mm (in) 2.6 (3/32) 3.2 (1/8) 4.0 (5/32)Length mm (in) 300 (12) 350 (14) 350 (14)F 50~75 70~110 110~155V-up, OH 40~70 55~105 90~140

S-NCI CAST IRONPN: EHYSNCI26 (2.6mm) Packet Size: 2.5kgPN: EHYSNCI32 (3.2mm) Carton Weight: 10kgPN: EHYSNCI40 (4.0mm) AWS Spec: ENI-CI

Description and ApplicationsS-NCI can be used for repairing cast iron and joining of various kinds of cast iron products such as cylinder covers, motor beds, casings and gears. Repairing of meehanite, alloy and malleable cast iron.Characteristics on usageS-NCI is a graphite type coated electrode, depositing nickel weld metal. Hardening of heat affected zone is small and machining of the welds is comparatively easy. Therefore it is suitable for welding alloy cast iron of poor weldability, malleable cast iron and hydraulically pressured parts as well as common cast iron.Notes on usage

Chip off base metal completely at the repairing part.•There is a possibility that cracks spread or makes holes at both ends of repairing part.•Keep the weld metal length less than 50mm (2 inch) to disperse welding heat. •Adopt back stepping stone or symmetry method by turns.Hot peen in every pass.•The preheat temperatures vary in accordance with the size, kind and shape of the •basemetal.150˚C(302˚F)isappropriateingeneral.

Welding position CurrentF, HV AC or DC+

Typical Chemical Composition of all weld metal (%)C Si Mn P S Fe Ni1.38 .79 .36 .004 .003 0.58 98.3

Typical Mechanical Properties of all weld metalPreheat&InterpassTemp.˚C(˚F) Hardness(HRB)– 77.6

Sizes Available and Recommended Currents (Amp.)Size mm (in) 2.6 (3/32) 3.2 (1/8) 4.0 (5/32)Length mm (in) 300 (12) 350 (14) 350 (14)F 58~80 80~130 110~160

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S S-700B.B HARD SURFACINGPN: EHY700B32 (3.2mm) Packet Size: 5kgPN: EHY700B40 (4.0mm) Carton Weight: 20kg

Description and ApplicationsFor soil abrasion. Hardfacing of cutting knives and casings.Characteristics on usageS-700B.B is an electrode depositing weld metal of martensite which is harder than that of S-600B.B. This electrode, all-weld metal of very hard martensite structure containing small quantity of austenite structure. Machining is impossible “as welded”. It is mostly suitable for soil abrasion.Notes on usagePreheatat150˚C(302˚F)ormorethaningeneral.•Postheatatabout600˚C(1112˚F),ifpossible.•In case of multi-layer build-up welding or welding base metal of hardening •property, underlay with low hydrogen type carbon steel electrodes.Drytheelectrodesat350~400˚C(662~752˚F)for60minutesbeforeuse.•As this electrode is prone to absorb moisture, store it with care.•

Welding position CurrentF, HV AC or DC+

Typical Chemical Composition of all weld metal (%)C Si Mn P S Cr Mo.56 1.26 1.67 .029 .011 4.06 1.84

Typical Mechanical Properties of all weld metalPreheat & Interpass Postheat Heat Treatment Hardness Temp ˚C (˚F) (HB)150(302˚F) – – 540300(572˚F) – – 500600(1112˚F) – – 450

Sizes Available and Recommended Currents (Amp.)Size mm (in) 3.2 (1/8) 4.0 (5/32)Length mm (in) 350 (14) 400 (16)F 90~140 140~190

S-316L.16N STAINLESS STEELPN: EHY31620 (2.0mm) Packet Size: 2.5kg PN: EHY31626 (2.6mm) Carton Wt: 10kgPN: EHY31632 (3.2mm) AWS Spec: E316L-16PN: EHY31640 (4.0mm)

Description and ApplicationsWelding of extra-low carbon 18%Cr-12%Ni-2%Mo (316L stainless steel)Characteristics on usageS-316L.16N is a lime-titania type electrode provided with a good usability and weldability. As the all-weld metal has an austenite structure containing proper quantity of ferrite, crack resistibility is good. It has an excellent resistibility to inter-crystalline corrosion in the as-welded condition since carbon content is less and intergranular corrosion resistibility is superior to that of S-316.16N, and as it contains Mo., resistance to heat is also good.Notes on usage

Weaving width should be within two and a half times of electrode’s diameter.•Remove all oil and dust from the groove.•Drytheelectrodesat350˚C(662˚F)for60minutesbeforeuse.•

Welding position CurrentF, HV, VU, OH AC or DC+

Typical Chemical Composition of all weld metal (%)C Si Mn P S Cr Ni Mo.02 .73 1.33 .029 .016 19.4 11.7 2.4

Typical Mechanical Properties of all weld metalT.S EL.N/mm2 (lbs/in2) (%)557 (80,900) 45.2

ApprovalKR, ABS, LR, BV, DNV, NK, CWB

Sizes Available and Recommended Currents (Amp.)Size mm (in) 2.0(5/64) 2.6(3/32) 3.2 (1/8) 4.0 (5/32)Length mm (in) 300(12) 300(12) 350 (14) 350 (14)F 25~55 50~85 70~115 95~150V-up, OH 20~50 45~80 65~110 85~135

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S-309L.16 STAINLESS/ MILD STEELPN: EHY30926 (2.6mm) Packet Size: 2.5kgPN: EHY30932 (3.2mm) Carton Weight: 10kgPN: EHY30940 (4.0mm) AWS Spec: E309L-16

Description and ApplicationsWelding of 22% Cr-12%Ni steel. Welding of dissimilar metals and build-up welding of stainless steel on carbon steel or low alloy steel.Characteristics on usageS-309L.16 is a lime-titania type electrode and its usability is excellent. As the all-weld metal contains extra low carbon and high content of delta ferrite, its corrosion and heat resistability are also good. S-309L.17 has a high moisture resistance and good porosity resistability.Notes on usageDrytheelectrodesat350˚C(662˚F)for60minutesbeforeuse.•In case of clad steel welding, pay attention to the degree of penetration into the •base plate.Keep the arc as short as possible, the electrodes away from moisture and stored •with care.


Typical Chemical Composition of all weld metal (%)C Si Mn P S Cr Ni.02 .76 1.3 .023 .019 22.9 12.7


ApprovalKR, ABS, LR, BV, DNV, NK, GL, CWB


S-308L.16N FOR 304 STAINLESS STEEL PN: EHY30826 (2.6mm) Packet Size: 2.5kgPN: EHY30832 (3.2mm) Carton Weight: 10kgPN: EHY30840 (4.0mm) AWS Spec: E308L-16

Description and ApplicationsWelding of extra-low carbon 18%Cr-8%Ni steel.Characteristics on usageS-308L.16N is a lime-titania type electrode for extra-low carbon 18%Cr-8%Ni steel with good usability. It is quite efficient because its burn-off rate and deposition rate are higher because comparatively high amperage can be used. S-308L.17 has a high moisture resistance and good porosity resistability.Notes on usage

It is mostly effective to proceed with welding, keeping the arc as short as possible •in flat position.Remove all oil and dust from the groove.•Drytheelectrodeat350˚C(662˚F)for60minutesbeforeuse.•


Typical Chemical Composition of all weld metal (%)C Si Mn P S Cr Ni.02 .67 .87 .03 .018 19.2 10.0


ApprovalKR, ABS, LR, DNV, NK, BV, CWB


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PN: EHY31226 (2.6mm) Packet Size: 2.5kgPN: EHY31232 (3.2mm) Carton Weight: 10kgPN: EHY31240 (4.0mm) AWS Spec: E312L16Description and ApplicationsS-312.16 is a lime-titania type electrode, has an excellent usability and weldability. Chemical composition of all-weld metal is 29%Cr-9%Ni. Owing to the austenite structure containing large contents of ferrite, S-312.16 has good crack resistability. Excellent buffer effect against outer stressCharacteristics on usageBond welding of dissimilar metals such as stainless steel, carbon steel and low alloy steel. Welding of stainless steel clad. Under laying of the build-up welding of high alloyed tool steel and hardfacing.Notes on usagePreheatthebasemetalatover200˚C(392˚F)topreventcrackinginweldingof•high alloyed steel, having good harden-ability such as tool steel.Keep the current as low as possible and length as short as possible.•Drytheelectrodesat350˚C(662˚F)for60minutesbeforeuse.•


Typical Chemical Composition of all weld metal (%)C Si Mn P S Cr Ni.11 .49 1.41 .021 .013 29.5 9.5



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SATINCRAFT 13 – GENERAL PURPOSEPN: 611182 (2.5mm) Packet Size: 5kgPN: 611183 (3.2mm) Carton Weight: 15kgPN: 611184 (4.0mm) AWS Spec: E6013

Description and ApplicationsFlat, horizontal-vertical, vertical-up and overhead – you can weld in any position with Satincraft 13. That’s the beauty of Australia’s most popular G.P. electrode.

Applications include the general workshop, field and structural welding of mild or galvanized steel components such as pipes, tanks, frames, fences and gates etcCharacteristics on usageOperating with either AC (min 45 O.C.V.) or DC current, Satincraft 13 produces smooth professional mitre fillet welds in all positions (except vertical-down) with very low spatter levels, positive re-strike (hot or cold) and self releasing slag. Satincraft 13 is particularly recommended for the lap and fillet welding of thin walled galvanized and mild steels where the low spatter levels and excellent edge wetting produce superior results. Notes on usage

General Purpose, Rutile Type Electrode Smooth Mitre Fillet Welds with Low SpatterOutstanding Operator Appeal BLUE flux colour for instant I.D.Versatile – All Positional Capabilities

Welding position CurrentF, HV, H, VU, OH AC or DC

Typical Chemical Composition of all weld metal (%)C Si Mn .07 .5 .6

Typical Mechanical Properties of all weld metalY.S T.S EL. CVN-Impact Value 460MPa 520MPa 28% 60Jav@0˚C

Sizes Available and Recommended Currents (Amp.)Size mm (in) 2.5(3/32) 3.2(1/8) 4.0(5/32) Length mm (in) 300(12) 380(15) 380(15) F 55~90 90~135 135~180

SPEEDEX 12 – General PurposePN: SP1225 (2.5mm) Packet Size: 5kg PN: SP1232 (3.2mm) Carton Weight: 15kg AWS Spec: E6013

Description and ApplicationsSpeedex 12 is a user friendly E4112/E6013 electrode, for fillet welding in all positions including vertical down. Ideal for welding of thin steel. Excellent for misaligned joints. Suitable for welding mild steel, sheet metal, galvanized iron, wrought iron, RHS tubing. Uses include tanks, gates, trailers, ornamental iron work, back yard projects, frames etc.Characteristics on usageSpeedex 12 produces a quiet smooth arc with low spatter loss. Quick freezing, self detaching slag.Notes on usageFor use on welding machines with a 45 O.C.V. rating or greater.Welding position Current

F, H, VU, OH, HV, VD AC or DCTypical Chemical Composition of all weld metal (%)

C Si Mn .07 .3 .45


Sizes Available and Recommended Currents (Amp.)Size mm (in) 2.5 (3/32) 3.2 (1/8) Length mm (in) 300 (12) 380 (15) F 55~80 90~130

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S FERROCRAFT 11 – Cellulose

PN: 611132 (2.5mm) Packet Size: 5kgPN: 611133 (3.2mm) Carton Weight: 15kgPN: 611134 (4.0mm) AWS Spec: E6011Description and ApplicationsFerrocraft 11 is a cellulose suitable for high penetration welding applications using both AC and DC power sources. A small iron powder addition to the Ferrocraft 11 flux coating gives it improved arc stability and smoother arc transfer. Ferrocraft 11 is recommended for root pass welding where the ‘stovepipe’ or ‘flick’ techniques can be used to achieve full root penetration. Typical applications include the root, hot, fill and capping pass welding of pipelines, pressure vessels, storage tanks, workshop and field constructions.Characteristics on usageThe deep penetration and fast freezing weld metal of Ferrocraft 11 make it ideal for the all positional (including vertical up/down and overhead) root pass welding of full penetration joints.Notes on usage

Cellulose Pipe Welding ElectrodeAll Positional, AC / DC CapabilitiesHigh Penetration, Root Pass ApplicationsWhite flux colour for easy I.D.

Welding position CurrentF, H, HV, VU, VD, OH AC or DC

Typical Chemical Composition of all weld metal (%)C Si Mn S P .12 .1 .47 .007 .011

Typical Mechanical Properties of all weld metalY.S T.S EL. CVN-Impact Value 415MPa 500MPa 28% 90Jav@-20˚C


FERROCRAFT 21 – Medium Iron Powder

PN: 611242 (2.5mm) Packet Size: 5kgPN: 611243 (3.2mm) Carton Weight: 15kgPN: 611244 (4.0mm) AWS Spec: E7014Description and ApplicationsFerrocraft 21 is a popular rutile type, medium iron powder electrode developed and manufactured in Australia by Cigweld. It produces good radiographic quality, a self releasingslagandimproved“grade2”(min47Jav@20˚C)impactpropertiesandis suitable for workshop or ‘on site’ repair, maintenance and fabrication welding jobs where the iron powder addition gives improved usability over conventional E4112 rutile type electrodes. It is the ideal vertical-down fillet welding electrode for thinner steel sections using “touch welding” techniques. It produces a controllable fast freezing slag with outstanding slag lift and minimum undercut.Characteristics on usageIt offers many features including smooth stable AC/DC running on low O.C.V. welding machines, excellent fillet shapes in all welding positions (including vertical-down/up and overhead) and a higher electrode efficiency of 110%.Notes on usageRutile Type, Medium Iron Powder Electrode Easy Striking - Hot or ColdExcellent Operator Appeal Ideal for Vertical down Fillet WeldingVersatile–AllPositionCapabilities ReliableImpactToughnessto-20˚CWelding position Current

F, H, HV, VU, VD, OH AC or DC(Not recommended for out of position, i.e. vertical or overhead welding applications)




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FERROCRAFT 22 – High Iron PowderPN: 611252 (2.5mm) Packet Size: 5kgPN: 611253 (3.2mm) Carton Weight: 15kgPN: 611254 (4.0mm) AWS Spec: E7024

Description and ApplicationsFerrocraft 22 is a rutile type high iron powder electrode for the higher productivity fillet and butt welding of mild steel in all downhand (flat and horizontal – vertical) positions. It is recommended for high production welding where large standing fillet welds are required. It is the ideal electrode for heavy structural welding applications such as tanks, frames, girders and beams, ship structures and rolling stock and general fabrication in the workshop or on-site.Characteristics on usageSlag lift and “side wall” wash at weld toes are superb and welding speeds are approximately double those of conventional electrodes of equal size and length.Notes on usage

Rutile Type High Iron Powder ElectrodeHigh Productivity Fillet and Butt Welding in All Downhand PositionsSelf Releasing Slag

Welding position CurrentF, HV AC or DC




FERROCRAFT 61 – Low HydrogenPN: 611342 (2.5mm) Packet Size: 5kgPN: 611343 (3.2mm) Carton Weight: 15kgPN: 611344 (4.0mm) AWS Spec: E7018PN: 611345 (5.0mm)

Description and ApplicationsFerrocraft 61 is the latest smooth running, user friendly hydrogen controlled electrode from CIGWELD. Giving improved side wall wash and reduced undercut at weld toes and produces very low spatter levels for an electrode of its type. Improved arc characteristicsandstabilityonlowOpenCircuitVoltageweldingmachines(≥55O.C.V.) ensure Ferrocraft 61 has the high operator appeal Welders demand from today’s manual arc electrodes.Characteristics on usageFillet weld shape is excellent and exhibits a true mitre to slightly convex profile. Ferrocraft 61 is specifically designed for all positional (especially vertical-up) fillet and butt welding applications on heavier steel sections under high restraint such as machinery parts, pressure vessels, mining equipment, pipework, ship construction and all maintenance and repair work; on site, in the workshop or on the land.Notes on usage

Basic Coated, Hydrogen Controlled E4818/ E7018 Type ElectrodeSuperb AC/DC Operator Appeal Excellent Out-of-Position Welding ReliableImpactPropertiesto-30˚CandBATCHNUMBERIdentification

Welding position CurrentF, HV, H, VU, VD, OH AC or DC

Typical Chemical Composition of all weld metal (%)C Si Mn S P.06 .45 1.45 .01 .012


Sizes Available and Recommended Currents (Amp.)Size mm (in) 2.5(3/32) 3.2(1/8) 4.0(5/32) 5.0(3/16)Length mm (in) 350(14) 380(15) 380(15) 450(18)F 65~100 95~150 145~220 195~270

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S Ci-SOFT FLOW

Packet Size Carton weight AWS Spec.PN: ECISOFT25 (2.5mm) 5.0kg 15.0kg ENi-CIPN: ECISOFT32 (3.2mm) 5.5kg 17.4kg ENi-CI PN: ECISOFT40 (4.0mm) 5.8kg 17.4kg ENi-CIDescription and ApplicationsCI soft flow Ni is a nickel electrode giving low strength deposits for welding cast irons. Used for welding and repair of standard grades of grey cast irons and malleable cast irons to give low strength deposits which can be readily machined even in thin layers. The resistence to hardening of diluted weld metal can be useful for buttering prior to filling with more economic CI special cast NiFe. Also suitable for joining these cast irons to steels, monels, copper, etc, where high strength is not required.Characteristics on usageTypical components are general engineering castings, including machine bases, engine blocks, gear housings, etc, operating under low stresses. Good refining action to give maximum resistance to cracking and freedom from porosity.Notes on usageSpecial basic graphite flux (no barium compounds) on pure nickel core wire.Welding PositionsF, HV, H, VU, VD, OHCurrentAC or DCTypical chemical composition (%)C Mn Si S P Cu Ni Fe AC0.5 1.5 0.1 0.01 0.01 0.1 96 1.5 0.01Typical mechanical properties of all-weld metalT.S. EL Hardness250–300 N/mm2 5–10% 140–160 HV 40DimensionsSize mm (in) 2.5 (3/32) 3.2 (1/8) 4.0 (5/32)Length mm 300 350 350F 60–80 70–110 90–150

METRODE ELECTRODES

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METHARD 950 (66HRc) HARD SURFACING

Packet Size Carton weightPN: EMET95032 (3.2mm) 4.5kg 13.5kgPN: EMET95040 (4.0mm) 4.6kg 13.8kgDescription and ApplicationsA premium chromium complex carbide deposit for use in highly abrasive conditions, this electrode gives a high carbon, high chromium deposit with complex carbides to produce very high hardness and resistance to extreme abrasion, high temperature stability and some corrosion resistance.Characteristics on usageMoisture resistant coating giving freedom from porosity. Rutile metal powder type made on pure carbon core wire.Welding PositionsF, HVCurrentAC or DCTypical chemical composition (%)C Mn Si Cr Mo Nb V W4 1.2 1 34 3DimensionsSize mm 3.2 4.0Length mm 380 380

METHARD 750TS (Toolcord/craft) HARD SURFACING

Packet Size Carton weightPN: EMET75025 (2.5mm) 3.9kg 11.7kgPN: EMET75032 (3.2mm) 4.2kg 12.6kgPN: EMET75040 (4.0mm) 4.4kg 13.2kgDescription and ApplicationsHigh speed tool steel with good wear resistance and hot hardness. This electrode gives a molybdenum alloyed high speed steel with hot hardness (to 600°C) coupled with toughness and crack resistance. New tools can be manufactured by overlaying mild or alloyed steel blanks, annealing to facilitate machining, quenching and tempering to give the required hardness.Characteristics on usageMoisture resistant coating giving very low weld metal hydrogen levels.Welding PositionsF, HV, H, VUCurrentAC or DC+TTypical chemical composition (%)C Mn Si Cr Mo W V0.6 0.5 0.4 4 8 1.7 1.1DimensionsSize mm 2.5 3.2 4.0Length mm 320 380 380

METRODE ELECTRODES

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S AUSTARC 12P General Purpose Packet Size: Carton Weight: AWS Spec:PN: 12P20 (2.0mm) 2.5kg 12.5kg E6013PN: 12P25 (2.5mm) 2.5kg 12.5kg E6013PN: 12P32 (3.2mm) 5kg 15kg E6013PN: 12P40 (4.0mm) 5kg 15kg E6013PN: 12P50 (5.0mm) 5kg 15kg E6013

Description and ApplicationsAUSTARC 12P is a smooth running, rutile type electrode for all positional welding of mild steel. Superb arc starting and restriking on low voltage AC welding machines. Typical applications include the all positional welding of galvanized gates/fences, steel furniture, trailers and wrought iron work.Characteristics on usageIt is characterized by a moderately forceful and extremely stable arc.Notes on usageA stiff fast freezing slag for all positional (especially vertical down) fillet welding capabilities.Welding position Current

F, H, VU, VD, OH AC 45 OCV or DC± Typical Chemical Composition of all weld metal (%)

C Si Mn .05 .29 .48

Typical Mechanical Properties of all weld metalY.S T.S EL. CVN-Impact 450MPa 500MPa 26% 70Jav@0˚C

Sizes Available and Recommended Currents (Amp.)Size mm (in) 2.0(5/64) 2.5 (3/32) 3.2 (1/8) 4.0 (5/32) 5.0(3/16)Length mm (in) 300(12) 300(12) 380 (15) 380 (15) 450 (18)F 40~60 60~85 90~130 130~180 180~230

AUSTARC 13S General Purpose Packet Size: Carton Weight: AWS Spec:PN: 13S20 (2.0mm) 2.5kg 12.5kg E6013PN: 13S25 (2.5mm) 2.5kg 12.5kg E6013PN: 13S32 (3.2mm) 5kg 15kg E6013PN: 13S40 (4.0mm) 5kg 15kg E6013PN: 13S50 (5.0mm) 5kg 15kg E6013

Description and ApplicationsAUSTARC 13S is the popular “blue and white striped” general purpose electrode for smooth mitre fillet welding applications. It is formulated primarily for fillet welding in all downhand positions. It is ideal for the general purpose and structural welding of sheet and plate steels (galvanized or otherwise) and tubular components, including trailers, duct work, hoppers and storage tanks, etc.Characteristics on usage13S has a soft and stable arc and produces flat, uniform fillet welds with ease.Welding position Current

F, H, VU, OH AC 45 OCV or DC± Typical Chemical Composition of all weld metal (%)

C Si Mn.07 .45 .55


Sizes Available and Recommended Currents (Amp.)Size mm (in) 2.0(5/64) 2.5 (3/32) 3.2 (1/8) 4.0 (5/32) 5.0(3/16Length mm (in) 300 (12) 300 (12) 380 (15) 380(15) 450(18)F 40~60 60~85 100~130 140~180 180~230

AUSTARC ELECTRODES

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AUSTARC 77 Low Hydrogen Packet Size: Carton Weight: AWS Spec:PN: 7725 (2.5mm) 2.2kg 11kg E7018-1PN: 7732 (3.2mm) 5.0kg 15kg E7018-1PN: 7740 (4.0mm) 5.0kg 15kg E7018-1PN: 7750 (5.0mm) 5.0kg 15kg E7018-1

Description and ApplicationsThe AUSTARC 77 is a smooth running, basic type of low hydrogen iron powder electrode used for all positional welding except vertical down. The arc is very quiet with little spatter and the welds are exceptionally smooth with excellent wash in at the toes of the weld, thus giving minimum undercut. This electrode is used where the highest restrained work pieces are fabricated for mining equipment, pressure vessels, heavy girders, earth moving plant, repair and maintenance, etc.Welding position

F, H, VU, OHTypical Chemical Composition of all weld metal (%)

C S Mn P Si Fe 0.05 0.011 1.28 0.022 0.30 Bal

Typical Mechanical Properties of all weld metalY.S T.S EL. CVN-Impact 455MPa 534MPa 30% 123Jav@-50˚C

Sizes Available and Recommended Currents (Amp.)Size mm (in) 2.5 (3/32) 3.2 (1/8) 4.0 (5/32) 5.0 (3/16) Length mm (in) 305 (14) 380 (15) 380 (15) 455 (20)F & VD 60~105 90~145 140~200 180~300Vu & OH

AUSTARC 16TC Low Hydrogen Packet Size: Carton Weight: AWS Spec:PN: 16TC25 (2.5mm) 2.5kg 12.5kg E7016 H8PN: 16TC32 (3.2mm) 5kg 15kg E7016 H8PN: 16TC40 (4.0mm) 5kg 15kg E7016 H8PN: 16TC50 (5.0mm) 5kg 15kg E7016 H8PN: 16TC60 (6.0mm) 5kg 15kg E7016 H8

Description and ApplicationsAUSTARC 16TC is a smooth running, basic low hydrogen electrode, developed for all positional (except vertical down) welding, using AC or DC power sources. The electrode gives exceptional arc stability and weldability for its class and produces highqualitywelddepositswithreliablenotchtoughnessto-40˚C.Itismanufacturedusing a unique twin coating extrusion process, which produces electrodes with two concentric flux coatings. Arc stabilizing elements are concentrated in the inner coating of the electrode for significantly improved arc stability on AC welding machines. It is the ideal hydrogen controlled electrode for welding carbon, carbon manganese and low alloy high strength steels used in a multitude of critical and non-critical applications. It can be used in maintenance situations as a buffer or build-up layer on agricultural and earth moving equipment prior to hard surfacing.Characteristics on usageThis electrode is particularly suitable for welding heavy wall joints subject to high degrees of restraint and for structural applications where notch toughness down to minus40˚Cisapre-requisite.Welding position Current

F, H, VU, OH AC 50 OCV or DC± Typical Chemical Composition of all weld metal (%)

C Si Mn .06 .4 1.2

Typical Mechanical Properties of all weld metalY.S T.S EL. CVN-Impact 460MPa 560MPa 28% 110Jav@-40˚C

Sizes Available and Recommended Currents (Amp.)Size mm (in) 2.5 (3/32) 3.2 (1/8) 4.0 (5/32) 5.0 (3/16) 6.0 (15/64)Length mm (in) 300 (12) 380 (15) 380 (15) 450 (18) 450 (18)F 60~90 90~135 140~190 190~240 250~310

AUSTARC ELECTRODES

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S PH48E GENERAL PURPOSE Packet Size: Carton Weight: AWS Spec:

PN: 48E25 (2.5mm) 2.5kg 12.5kg E6013PN: 48E32 (3.2mm) 5.0kg 15kg E6013PN: 48E40 (4.0mm) 5.0kg 15kg E6013Description and ApplicationsRutile coated electrode with a fast solidifying slag and a low amount of spatter. All position welding with particularly satisfactory results in the vertical down welding. Good on rust and paint covered plates. Application in ship building and general construction structures.Welding PositionF, H, VU, VF, OH, HVCurrentAC DCTypical chemical properties of all weld metal (%)C Mn SL S P0.06–0.11 0.5–0.9 0.7° Max 0.03° Max 0.03° MaxTypical mechanical properties of all weld metalYS TS EL CVN – impact (J)N/mm2 430° min N/mm2 480° min (%) 22° Min 3° C / 47° MinSizes available and recommended currents(Amp)Size mm (in) 2.5mm (3/32) 3.2mm (1/3) 4.0mm (5/32)Length mm 350mm 350mm 350mmF 90–100 100–135 160–180

PH77 LOW HYDROGEN Packet Size: Carton Weight: AWS Spec:

PN: 77LH25 (2.5mm) 2.2kg 11kg E7018-1PN: 77LH32 (3.2mm) 5.0kg 15kg E7018-1PN: 77LH40 (4.0mm) 5.0kg 15kg E7018-1Description and ApplicationsLow hydrogen iron powder coated electrode. It maintains excellent mechanical properties and offers good weldability. It is therefore particularly suitable for welding on site where a low hydrogen electrode is required, Used to weld bond in pressure, shipbuilding applications, earth moving machines and a wide variety of structural works. Available in ETC vacuum packs.Welding PositionVU, VD, HV, HCurrentAC DC+Typical chemical properties of all weld metal (%)C Mn SL S P Cu0.04–0.09 0.8–1.5 0.2–0.75 -0.025 -0.025 -0.07Ni Mo Cr V Nb-0.08 -0.08 -0.08 -0.05 -0.5Typical mechanical properties of all weld metalYS TS EL CVN – impact (J)N/mm2 440 N/mm2 510–630 (%) 26 Min 46° C / 70 MinSizes available and recommended currents(Amp)Size mm (in) 2.5mm (3/32) 3.2mm (1/8) 4.0mm (5/32)Length mm 350mm 350mm 350mmF 70–100 85–140 110–180

ETC ELECTRODES

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PH37 LOW HYDROGEN Packet Size: Carton Weight: AWS Spec:

PN: PH3725 (2.5mm) 4.5kg 13.5kg E7016 H8PN: PH3732 (3.2mm) 4.5kg 13.5kg E7016 H8PN: PH3740 (4.0mm) 4.5kg 13.5kg E7016 H8Description and ApplicationsDouble coated low hydrogen electrode. Stable arc also when used with low open current voltage, both in DC + AC. Spatter free, excellent appearance and good mechanical properties down to -20°C. The excellent weldability properties of this unique electrode approach those of a rutile type.Welding PositionF, H, VU, VD, OH, HVCurrentAC DC+Typical chemical properties of all weld metal (%)C Mn SL S P Ni Mo0.04–0.08 0.9–1.3 0.5–0.75 -0.03 -0.03 -0.3 -0.3Cr V-0.2 -0.08Typical mechanical properties of all weld metalYS TS EL CVN – impact (J)N/mm2 380 min N/mm2 510–660 (%) 26 Min 30°C / 60 MinSizes available and recommended currents(Amp)Size mm (in) 2.5mm (3/32) 3.2mm (1/8) 4.0mm (5/32)Length mm 350mm 350mm 450mmF 60–90 95–150 140–190

ETC ELECTRODES

KOBE RB26 General Purpose

Packet Size: Carton Weight: AWS Spec:PN: RB2626 (2.6mm) 5kg 20kg E6013PN: RB2632 (3.2mm) 5kg 20kg E6013PN: RB2640 (4.0mm) 5kg 20kg E6013PN: RB2650 (5.0mm) 5kg 20kg E6013Description and ApplicationsRB-26 is a high titania oxide type welding electrode for mild steel. It is widely used for welding sheets of ships, rolling stocks and automobiles and for ornamental surfacing of thick plates. It has a stable arc and penetration is shallow, enabling welding of 0.8mm sheets. Since spatter is rarely caused, perfect beads can be obtained. The RB-26 is both AC and DC compatible. Characteristics on usageThe RB-26 has self detaching slag. Downward welding in the vertical position becomes easy to carry out with this electrode, resulting in perfect bead appearance.Notes on UsageWhen welding in the vertical down position, manipulate the electrode, keeping it’s tip in contact with the mother plate.

Pay attention not to exceed the range of proper currents. Welding with excessive current not only lowers X-ray soundness, but also causes increase of spatter, undercut andsufficientslagcovering.Drytheelectrodesat70-100˚Cfor30-60minutesbeforeuse. Excessive moisture absorption lowers usability and may result in some porosity. Welding position Current

F, V , OH AC DC± Typical Chemical Composition of all weld metal (%)

C Si Mn P S.08 .28 .37 .013 .012

Typical Mechanical Properties of all weld metalY.S T.S EL. CVN-Impact 450MPa 510MPa 25%

Sizes Available and Recommended Currents (Amp.)Size mm (in) 2.6 (3/32) 3.2 (1/8) 4.0 (5/32) 5.0(3/16)Length mm (in) 350(14) 350 (14) 400 (16) 400 (16)F & VD 30~65 45~95 60~125 105~170VU & OH 30~65 45~95 60~125 100~150

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S KOBE LB52 – U Low Hydrogen Packet Size: Carton Weight: AWS Spec:

PN: LB52U26 (2.6mm) 5kg 20kg E7016PN: LB52U32 (3.2mm) 5kg 20kg E7016PN: LB52U40 (4.0mm) 5kg 20kg E7016Description and ApplicationsLB-52U is a low hydrogen type welding electrode which produces the inner-side reinforcement of the weld. In this welding, excellent weld metal and perfect root ripple bead free from defects can be achieved by welding from one side of the joint. By this method, a welder can speed up the operation yet still achieve good weld joints. One-sided shielded metal arc welding of pipes and general butt joints of mild steel and 490N/mm2 high tensile steel.Characteristics on usageLB-52U is a low hydrogen type covered electrode for exclusive use for one-side welding of pipes and general structures. Its arc stability is extremely good to perform one-side welding with relatively low currents, and provides good slag removability and smooth weld beads.Notes on UsageDrytheelectrodesat300-350˚Cfor30-60minutesbeforeuse.Reversesidebeadwith good appearance is obtained with proper current and optimum root gap. Cut off the arc after setting the crater to the side wall of the groove to prevent blowholes at the arc starting. Keep the arcs as short as possible.Welding position Current

F AC DC±Typical Chemical Composition of all weld metal (%)

C Si Mn P S.08 .64 .86 .012 .008

Typical Mechanical Properties of all weld metalY.S T.S EL. CVN-Impact 480MPa 560MPa 31%

Sizes Available and Recommended Currents (Amp.)Size mm (in) 2.6 (3/32) 3.2 (1/8) 4.0 (5/32)Length mm (in) 350(14) 400 (16) 400 (16)F 60~90 90~130 130~180VU & OH 50~80 80~120 110~170

PN: DESCRIPTION: SIZE: PACK SIZE:For DC current for welding mild steel. Red tip:700-0070 THORIATED TUNGSTENS –S/S 1.0mm 10700-0080 THORIATED TUNGSTENS –S/S 1.6mm 10700-0090 THORIATED TUNGSTENS –S/S 2.4mm 10700-0099 THORIATED TUNGSTENS –S/S 3.2mm 10700-0102 THORIATED TUNGSTENS –S/S 4.0mm 10

For AC current for welding of aluminium and magnesium. White tip:700-0028 ZIRCONIATED TUNGSTENS ALUM 1.0mm 10700-0030 ZIRCONIATED TUNGSTENS ALUM 1.6mm 10700-0034 ZIRCONIATED TUNGSTENS ALUM 2.4mm 10700-0036 ZIRCONIATED TUNGSTENS ALUM 3.2mm 10700-0037 ZIRCONIATED TUNGSTENS ALUM 4.0mm 10

KOBELCO ELECTRODES

PN GALBARea ZINC STICKS/GALV BAR – per stick 6.5mm

PN GALBARkg ZINC STICKS/GALV BAR – per kg 6.5mm 5kg

Applied to heated base metal after welding to melt and form a strong alloy coating, resistant to corrosion.Also applied to welded galvanised area giving a zinc coating as protective as a hot dip galvanise.

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CARBON ARC GOUGING RODSPN: C5-0 (5.0mm)PN: C6-5 (6.5mm)PN: C8-0 (8.0mm) Packet Size: 50 rods PN: C10-0 (10mm)PN: C12-7 (12mm)PN: C13-0 (13mm)PN: C16-0 (16mm)PN: C19-0 (19mm)

Description and ApplicationsArc-air DC gouging carbons are made by mixing carbon/graphite with a binder, baking, and then coating with a controlled thickness of copper. Carbons are available in three types; Pointed, Jointed and Flat.

Pointed carbons are the standard all purpose gouging electrode. Controlled •copper coating improves electrical conductivity providing more efficient, cooler operation and helps maintain electrode diameter at the point of the arc.Jointed carbons have the added benefit of working without stub loss, with each •rod having a female socket and matching male tang. They can be used with semi and fully automatic torches.Flat carbons are specially designed for close tolerance metal removal and scarfing •applications, producing a rectangular groove.

Air-carbon arc gouging is done in the downhand, vertical, horizontal and overhead position with a stick out of 180mm and an electrode angle of approximately 35 degrees, depending on the application.

The groove width obtained will be approximately 3mm wider than the carbon size.

The gouging action occurs when the arc is struck, removing molten metal as the electrode is moved along the workpiece. A slow travel speed produces a deep groove, a fast travel speed produces a shallow groove.

The air flow must be turned on before gouging commences. The operator must ensure that adequate eye (shade 12-14), ear and clothing protection is worn.Notes on Usage

Fast, Clean, Smooth, hassle-free Gouging•Able to remove metal from a wide range of common ferrous & non-ferrous metals•Designed for DC Operation•Superior arc stability•

Arc-air gouging carbons are used for the efficient gouging, back gouging, and plate edge preparation, touching up and removal of old or defective hardfacing and stainless steel weld deposits. They are used for reworking plates, dies, castings, pipes, armour plating etc. They gouge and sever ferrous and non-ferrous metals such as carbon steel, low alloy steel, stainless steel, cast iron, nickel alloys (nickel less than 80%), magnesium alloys and aluminium on DCEP. Copper alloys, aluminium bronze alloys and aluminium nickel bronze alloys can be gouged using DCEN.

Air carbon-arc gouging is used in many industries such as agriculture, automotive, heavy fabrication, construction, foundries, maintenance and repair shops, mining and quarrying, military, shipyards, power plants, railroads, steel mills to name a few.Conditioning DataIfcarbonsaredamp,theyshouldbere-driedat180˚Cfor10hours,otherwisetheymay shatter.High Efficiency Gouging CarbonsArc-air’s high efficiency gouging carbon takes carbon technology and performance to a new level. Formulated with a reduced carbon content and increased copper coating they can carry a current up to 800 amps (an increased carrying capacity of 25%) while giving up to 10% greater metal removal. The improved outer strength of these carbons allows for additional stick out length and the fluted exterior adds to the improved current flow and carrying capacity.Packing and Operating Data

Size Rods per Current range Air Pressure (mm) pack (Amps) (kPa) (L/min)

POINTED 6.5x305 50 300~400 550~690 450 8x305 50 350~450 550~690 450 10x305 50 450~600 550~690 450JOINTED 16x430 100 1000~1250 550~690 930 19x430 100 1250~1600 550~690 930FLAT 15x5x305 50 450~600 550~690 450HighEfficiency 9.5 50 450~800 550~960 450

GOUGING RODS

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S 1” X 1” TILE 7/16” GROOVE

PN: 1G42-R25.4 x 25.4 mm Tile 11.11 mm Groove, with knuckle joint12m / 40 feet per cartonPacket Size: 40 per packThis tile is useful for MIG welding with solid wires and metal cored wires. It is also useful for TIG welding. Cored wires can also be used with this tile but smaller root reinforcement will be produced. Each tile is radiused to form the strip around a cylinder.Available in 1/4” to 2” (6.3mm to 50.8mm) tiles.

1” X 1” TILE 1/4” GROOVE

PN: 1G43-R25.4 x 25.4 mm Tile, 6.35 mm groove, with knuckle joint. 12m / 40 feet per cartonPacket Size: 40 per packThese tiles are for smaller applications as the 1G42-R but where a narrow root bead is required. Each tile is radiused to form the strip around a cylinder.Available in 1/4” to 2” (6.3mm to 50.8mm) tiles.

1” X 1” TILE NO GROOVE

PN: 1G42-FR25.4 x 25.4 mm tile flat, no Groove. 12m / 40 feet per carton.Packet Size: 40 per packThis tile is similar to the standard flat tile but it is more flexible to go round a tighter radius. Please note that all other tile shapes can be made 1/4” long to aid flexibility of the tile. Each tile is radiused to form the strip around a cylinder.Available in 1/4” to 2” (6.3mm to 50.8mm) tiles.

1” x 1/2” ROUND

PN: 1G13-RD25.4 mm x 12.7 mm round.12m / 40 feet per carton.Packet Size: 40 per packThese tiles are suitable for X preps, K preps and single bevel, single V butt joints (similar to fillet welds) on plates up to 15mm thick. Suitable for welding with MIG / MAG solid, flux cored or metal cored wires.

GULLCO CERAMIC BACKING

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SGULLCO CERAMIC BACKING

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S HYUNDAI ST50-6 “Super Steel”

PN: THY70S616 (1.6mm) Packet Size 5kg AWS Spec ER70S6PN: THY70S624 (2.4mm)Description and ApplicationsButt and fillet welding of carbon steel for pressure vessels, tubes for nuclear reactions, ships, penstock and aluminum-killed steel for low temperature service.Characteristics on usageST-50.6 is a wire for TIG welding with pure Ar gas. All position welding and steel sheet welding can be performed quite easily.Welding PositionF, HV, H, VU, VD, OHTypical chemical properties of all weld metal (%)C Si Mn Shielding gas0.07 0.68 1.29 ArTypical mechanical properties of all weld metalYS TS EL CVN-impact valueN/mm2 (lb/in2) N/mm2 (lb/in2) (%) J (ft lb) -20°C (-4°F)450 (65,300) 520 (75,500) 28 180 (132)Sizes available and recommended currents(Amp)Size mm (in) 1.6 (1/16) 2.4 (3/32)Length mm (in) 900 (36)

MANGANESE BRONZEPN: MANBR16 (1.6mm)PN: MANBR24 (2.4mm)PN: MANBR32 (3.2mm)General Purpose Brazing Alloy.•Recommended for Braze Welding of Steels and Cast and Malleable Irons.•Not Suitable for Copper Pipes in Hot Water Systems. •Blue End Tip Colour for instant I.D.•

ROD SIZE PACK WEIGHT/ TYPE APPROXIMATE RODS/ KG1.6 x 750 5kg Pack 832.4 x 750 5kg Pack 373.2 x 750 5kg Pack 20

MANGANESE BRONZE – FLUX COATEDPN: MANBR24FC (2.4mm)PN: MANBR32FC (3.2mm)Flux Coated Manganese Bronze Rod.•General Purpose Brazing Alloy.•Recommended for Braze Welding of Steels and Cast and Malleable Irons•Not Suitable for Copper Pipes in Hot Water Systems.•Blue Flux Colour for Instant I.D.•

ROD SIZE PACK WEIGHT/ TYPE APPROXIMATE RODS/ kg2.4 X 500 5kg Pack 503.2 x 750 5kg Pack 19

TOBIN BRONZEPN: TOBR16 (1.6mm)PN: TOBR24 (2.4mm)PN: TOBR32 (3.2mm)Low strength copper – zinc brazing alloy•Recommended for the fusion or braze welding of selected brasses and bronzes•Suitable for low strength brazing of steels•Not suitable for cast irons•White end tip colour for instant I.D.•

ROD SIZE (MM)

PACK WEIGHT/ TYPE APPROXIMATE RODS/ KG

1.6 x 750 5kg Pack 832.4 x 750 5kg Pack 373.2 x 750 5kg Pack 20

Pack Size: 5kgAWS Spec: RBCuZn-A

ASSORTED TIG WIRE

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SASSORTED TIG WIRE

TOBIN BRONZE – FLUX COATEDPN: TOBR24FC (2.4mm)PN: TOBR32FC (3.2mm)Flux coated tobin bronze rod•Recommended for the ‘self fluxing’ fusion braze welding of selected brasses and •bronzes.Suitable for low strength brazing of steels•Not suitable for cast irons•White end tip colour for instant I.D. •

ROD SIZE (mm) PACK WEIGHT/ TYPE APPROXIMATE RODS/ kg2.4 X 500 5kg Pack 503.2 X 750 5kg Pack 19

Pack Size: 5kgAWS Spec: RBCuZn-A

NICKEL BRONZEPN: NIBR16 (1.6mm)PN: NIBR24 (2.4mm)PN: NIBR32 (3.2mm)High strength, wear resistant brazing alloy.•High strength braze welding of steels and cast or malleable irons.•Fusion welding of copper based alloys of similar composition .•Crimson end tip colour for instant I.D.•

ROD SIZE (MM) PACK WEIGHT/ TYPE APPROXIMATE RODS/ KG1.6 x 750 5kg Pack 792.4 x 750 5kg Pack 353.2 x 750 5kg Pack 19

Pack Size: 5kgAWS Spec: RBCuZn-D

NICKEL BRONZE – FLUX COATEDPN: NIBR24FC (2.4mm)PN: NIBR32FC (3.2mm)Flux coated nickel bronze rod.•High strength, excellent wear resistance.•High strength braze welding of steels and cast or malleable irons.•Fusion welding of copper based alloys of similar composition.•Pink flux colour for instant I.D.•

ROD SIZE (mm) PACK WEIGHT/ TYPE APPROXIMATE RODS/ kg2.4 x 500 5kg Pack 503.2 x 750 5kg Pack 19

Pack Size: 5kgAWS Spec: RBCuZn-D

SILICON BRONZEPN: SIBR16 (1.6mm)PN: SIBR24 (2.4mm)PN: SIBR32 (3.2mm)Premium quality deoxidized silicon – bronze alloy•Suitable for welding Si-Bronze (Everdur and Cusilman)•Canary yellow end tip colour•Pack Size: 5kgAWS Spec: RCuSi-A

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S SILVER SOLDER 2% REDPN: SILSOL2 Red•2.4mm•Pack Size: 1kgAWS Spec: CuP6

Copper, phosphorous silver alloy for brazing of copper. Extensively used in the manufacture of hot water tanks and joining of copper tube.

SILVER SOLDER 5% SilverPN: SILSOL5Silver•2.4mm•Pack Size: 1kgAWS Spec: CuP3

Brazing of non-ferrous metals giving a strong joint on copper, brass and bronze. Also used in the joining of copper and tubing on electrical work. Excellent capillary action.

SILVER SOLDER 15% BrownPN: SILSOL15Brown•2.4mm•Pack Size: 1kgAWS Spec: CuP5

Extensively used on hot water tanks, copper tubing, plumbing or where a strong, ductive joint is required.

SILVER SOLDER 45% BluePN: SILSOL45Blue•1.6mm•Pack Size: 1kgAWS Spec: BAG-5

Has lowest temperature and a good general purpose alloy with exceptional strength and narrow melting range making it ideal for production brazing and maintenance work because of its ease of application.

ASSORTED TIG WIRE

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EZI-WELD FLUX – 303 BRASS AND COPPERPN: FLUX303For universal braze welding applications•Useable in either powder or paste form•Pink powder in black plastic jars/ drums•Pack Size: 350g

EZI-WELD FLUX – 401 CAST IRONPN: FLUX401For universal braze welding applications•Useable in either powder or paste form•Pink powder in black plastic jars/ drums•Pack Size: 400g

EZI-WELD FLUX – 801 SOLDERING FLUIDPN: FLUX801For silver brazing of carbon steel, stainless steels and dissimilar metals•Used in a paste form•White paste in either black/ white plastic jar•Pack Size: 250ml

EZI-WELD FLUX – 602 SILVER SOLDERINGPN: FLUX602For silver brazing of steel, nickel, brass, bronze, copper and stainless steels•Used in a paste form•White paste in either black/ white plastic jar•Pack Size: 150g

FLUXES

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S SUPER STEELPN: T70S216 (1.6mm)PN: T70S224 (2.4mm)Is a copper coated, triple deoxidized filler rod ideal for the high quality TIG welding •of killed, semi-killed and rimmed steels.Triple deoxidized with Zirconium, Titanium and Aluminum as well as Manganese •and Silicon, produces sound and tough weld deposits.It is particularly suitable for the root pass welding of pipe and pressure vessel •steels.Packet Size: 5kgAWS Spec: ER70S-2

SUPER STEELPN: T70S616 (1.6mm)PN: T70S624 (2.4mm)Is a copper coated, double deoxidized carbon steel filler rod for TIG welding of •killed, semi killed and rimmed steels.Double dioxide with manganese and silicon, produces sound and tough weld •deposits.Packet Size: 5kgAWS Spec: ER70S-6

CROMO 1PN: T80SB216 (1.6mm)PN: T80SB224 (2.4mm)Is a copper coated steel TIG welding rod alloyed with nominally 1.25% Chromium •(Cr) and .50% Molybdenum (Mo).It is recommended for the TIG welding of 1/2Cr-1/2 Mo, 1Cr-1/2Mo and 1 ¼ Cr-1/2 •Mo steel pipes, plates and castings used at elevated service temperatures (up to 550°C) in the power and petrochemical industries.Suitable for the dissimilar TIG welding of Cr-Mo steel to carbon steel and for the •welding of case hardenable steels or steels which can be subsequently heat treated.Packet Size: 5kgAWS Spec: ER80S-B2/3

CROMO 2PN: T90SB316 (1.6mm)PN: T90SB324 (2.4mm)Is a copper coated steel TIG welding rod alloyed with nominally 2.5% Chromium •(Cr) and 1.0% Molybdenum (Mo).It is recommended for the TIG welding of 2 ¼ Cr – 1 Mo and Cr-Mo-V steel pipes, •plates and castings used at elevated service temperatures (up to 600°C) in the power and petrochemical industries etc.Suitable for the dissimilar TIG welding of selected Cr-Mo steels to carbon steel and •for the TOG welding of heat treatable steels and case hardenable steels with up to 3% Chromium content.Packet Size: 5kgAWS Spec: ER90S-B3

MILD STEEL TIG WIRE

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5356 ALUMINIUM – 5% MagnesiumPN: T535616 (1.6mm)PN: T535624 (2.4mm)PN: T535632 (3.2mm)Is an Aluminium – 5% Magnesium filler rod recommended for the fusion welding of •wrought and cast Aluminium alloys containing Magnesium.Is used predominantly with the Gas Tungsten Arc (TIG) Welding process, however, •oxy-acetylene welding can also be an acceptable method using soft neutral flame conditions with an appropriate fluxing agent.Is suitable for the general purpose welding of various 5XXX/ 7XXX series wrought •and cast aluminium alloys.Packet Size: 5kgAWS Spec: R5356

4043 ALUMINIUM – 5% SiliconPN: T404316 (1.6mm)PN: T404324 (2.4mm)PN: T404332 (3.2mm)Is an aluminium 5% Silicon filler rod recommended for fusion welding of aluminium •alloy castings except those containing Zinc or Magnesium, as the main alloy addition.Is used predominantly with the Gas Tungsten Arc (TIG) welding process, however, •oxy-acetylene welding can be used with a soft neutral flame and appropriate welding flux.Packet Size: 5kgAWS Spec: R4043

4047 ALUMINIUM – 10% SiliconPN: T404716 (1.6mm)PN: T404724 (2.4mm)PN: T404732 (3.2mm)Is a premium quality Aluminium – nominal 10% Silicon alloy rod used extensively •for the brazing of many types of Aluminium alloy sheets, extruded shapes and castings.Used in combination with Comweld Aluminium Brazing Flux, the lower melting •range and excellent flow characteristics make Comweld AL4047 ideal for brazing or braze welding applications, producing sound weld deposits with low parent metal distortion.Packet Size: 5kgAWS Spec: R4047

SEAL CORE – 10% Silicon F/CPN: SEALCORE32 (3.2mm) Packet Size: 1kgA special aluminium flux core rod. Can be used on all weldable grades of •aluminium. Ideal repair and maintenance rod.

ALUMINIUM TIG WIRE

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S 308L – For 304 Stainless SteelPN: T30816 (1.6mm)PN: T30824 (2.4mm)Low carbon, nominal 19Cr/10Ni stainless steel filler rod recommended for Gas •Tungsten Arc (TIG) and oxy-acetylene welding of 304 and 304L stainless steelsUsed predominately with the TIG process•Oxy-acetylene welding can also be used with a neutral flame and suitable •Stainless Steel FluxCan also be used for general purpose welding of other 300 series stainless steels •(stabilized and non-stabilized)Packet Size: 5kgAWS Spec: ER308L

309L – For Stainless / Mild SteelPN: T30916 (1.6mm)PN: T30924 (2.4mm)Low carbon, nominal 24Cr/13Ni stainless steel filler rod recommended for Gas •Tungsten Arc (TIG) and oxy-acetylene welding of 309 and 309L stainless steelsRecommended for joining dissimilar steels such as stainless steel to mild/low alloy •steelsRecommended for stainless surfacing of mild steel, carbon and low alloy steel•Used predominately with the TIG process•Oxy-acetylene welding can also be used with a neutral flame and suitable •Stainless Steel FluxPacket Size: 5kgAWS Spec: ER309L

316L Stainless SteelPN: T31610 (1.0mm)PN: T31612 (1.2mm)PN: T31616 (1.6mm)PN: T31624 (2.4mm)Low carbon, nominal 19Cr/12Ni/2.5Mo stainless steel filler rod recommended for •Gas Tungsten Arc (TIG) or oxy-acetylene welding of 316 and 316L stainless steelsUsed predominately with the TIG process•Oxy-acetylene welding is also an acceptable method using neutral flame •conditions and a suitable Stainless Steel FluxCan be used for general purpose welding of common 300 series stainless steels •(such as 302, 304 and 304L) as well as ferritic stainless alloys in some applicationsPacket Size: 5kgAWS Spec: ER316L

STAINLESS STEEL TIG WIRE

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SUPERCORED 70NSPN: M70NS12 (1.2mm)PN: M70NS16 (1.6mm)Exceptionally smooth and stable arc•Low spatter•Minimal slag coverage•Welding applications include shipbuilding, machinery, bridge construction etc•Packet Size: 15kgAWS Spec: E70C-6M

SUPERCORED 70NS Ball PacPN: M70NS16BP (1.6mm)Exceptionally smooth and stable arc•Low spatter•Minimal slag coverage•Welding applications include shipbuilding, machinery, bridge construction etc•Packet Size: 250kgAWS Spec: E70C-6M

SC-70T Metal Cored (Co2)PN: MSC70T12 (1.2mm)Suitable for thin plate welding and root pass welding of structural steel•Excellent arc stability•Negligible spatter lever (at both high current and low current down to 50Amp)•Minimum slag coverage•Packet Size: 15kgAWS Spec: E70C-3C

71MC (Mixed Gas)PN: M71MC12 (1.2mm)All position welding•Less spattering and good slag removability shorten the time of bead grinding •operationUsed for welding ship hulls, vehicles, bridges, chemical plant machinery, etc •Titania type flux cored wire applicable for welding by 100%CO2 shielding gas or •75%Ar+25%CO2 shielding gasPacket Size: 15kgAWS Spec: E71T-1

81-MAG SupercoredPN: M81MAG12 (1.2mm)PN: M81MAG16 (1.6mm)Can be used in oil and gas construction, pipe and offshore structures•Titania type flux cored wire to be used with Ar+CO2 gas mixture shielding•Provides excellent notch toughness at low temperature•Packet Size: 15kgAWS Spec: E81T1-Ni1M

81-MAG Supercored Ball PacPN: M81MAG16BP (1.6mm)Can be used in oil and gas construction, pipe and offshore structures•Titania type flux cored wire to be used with Ar+CO2 gas mixture shielding•Provides excellent notch toughness at low temperature•Packet Size: 300kgAWS Spec: E81T1-Ni1M

HYUNDAI FLUX CORED PRODUCTS

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S 777MXH (H14) Sub Arc FluxPN: 777MXHButt and flat fillet welding of miniature LPG tanks, spiral pipes, ships, vehicles, •agricultural implements, cars, boilers, bridges and structural steelsInsensitive to oil, rust, scale, dirt and primers on the surface to be welded•Excellent resistance to porosity•Excellent slag detachability in narrow groove•Very economical due to a very small consumption of flux•Packet Size: 20kgAWS Spec: F7AP2-EH14

777MXT (H14) Sub Arc FluxPN: 777MXTAgglomerated Aluminate-rutile flux suitable for welded joints on 0.5%Mo steel and •heat resistant steelInsensitive to rust, scale and dirt on the surface to be welded•Excellent resistance to porosity•Excellent slag detachability in narrow groove•Suitable for welding of thin and medium plate in high speed welding•Has excellent X-ray characteristics•Packet Size: 20kgAWS Spec: F7AO-EH14

717 (M12K) Sub Arc FluxPN: 717Multi-layer welding of structural steels, shipbuildings, offshore structures and thick •pressure vesselsGood weldability for all range of thickness of plate•Excellent impact properties and crack-resistibility of welded metal•Inactive type flux is not affected by welding parameter•Packet Size: 20kgAWS Spec: FAP6-EM12K

SUPERSHIELD 11 – GASLESSPN: MSC1112 (1.2mm)PN: MSC1116 (1.2mm)Designed for single and multi-pass welding of thin mild and medium tensile steels •not exceeding 510MPaUsed for light structurals, short assembly welds, and other general fabrications •Packet Size: 15kgAWS Spec: E71T-11

HYUNDAI SM70E PLW MILD STEELPN: SM70E09 (0.9mm)PN: SM70E10 (1.0mm)PN: SM70E12 (1.2mm)Butt and fillet welding of steel structures such as vehicles, machinery and bridges.•SM-70 is a solid wire designed for all position welding by short-circulating type •transfer.As the deposition efficiency is high and penetration is deep, highly efficient •welding can be performed.Spool Size: 15kgAWS Spec: ER70S-6

HYUNDAI SM70E PLW BALL PACPN: SM70E09BP (0.9mm)PN: SM70E10BP (1.0mm)PN: SM70E12BP (1.2mm)Butt and fillet welding of steel structures such as vehicles, machinery and bridges.•SM-70 is a solid wire designed for all position welding by short-circulating type •transfer.As the deposition efficiency is high and penetration is deep, highly efficient •welding can be performed.Spool Size: 250kg or 300kg – please ask at time of orderingAWS Spec: ER70S-6

HYUNDAI FLUX CORED & SOLID WIRE PRODUCTS

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5356 ALUMINIUM – 5% MagnesiumPN: M535609 (0.9mm)PN: M535610 (1.0mm)PN: M535612 (1.2mm)PN: M535616 (1.6mm)Precision layer wound Aluminium – 5% Magnesium wire suitable for a wide •range of gas metal arc welding applications on wrought or cast aluminium alloys containing magnesium as a major alloying elementCan weld some grades of wrought aluminium – magnesium alloys which includes •5083, 5086, 5454 and 5456Spool Size: 6kgAWS Spec: ER5356

4043 ALUMINIUM – 5% SiliconPN: M404308 (0.8mm)PN: M404309 (0.9mm)PN: M404310 (1.0mm)PN: M404312 (1.2mm)PN: M404316 (1.6mm)Precision layer wound, Aluminium – 5% Silicon wire for gas metal arc welding of •wrought aluminium alloys with up to 2% alloying additions and aluminium alloy castings with up to 7% siliconIdeal for repairing castings•An alternative filler wire for joining 1000 series, pure aluminium alloys•Welding grade Argon or Argon/Helium Shielding gas combinations are •recommended for use with this productSpool Size: 5kgAWS Spec: ER4043

4047 ALUMINIUM – 10% SiliconPN: M404712 (1.2mm)Aluminium – 10% Silicon Alloy Rod•Suitable for Gas Welding and Gas Tungsten Arc (GTAW / TIG) Welding •applicationsEmbossed with AS / AWS Class ‘4047’•Spool Size: 6-7kgAWS Spec: ER4047

5183 ALUMINIUM SAFRAPN: M518312 (1.2mm)PN: M518316 (1.6mm)Precision layer wound aluminium wire alloyed with Mg, Mn and Cr•Recommended for welding Al/Mg material of the 5083 type in the annealed •condition, particularly for low temperature applications where good ductility and toughness are requiredMay also be used for welding and joining 5083 alloy to 5456 alloy•Welding grade Argon or Argon/Helium shielding gas combinations are •recommended with flow rates of 10-20 litres/minuteSpool Size: 6kgAWS Spec: ER5183

ALUMINIUM MIG WIRE

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S 316LSI Stainless SteelPN: M31608 (0.8mm)PN: M31609 (0.9mm)PN: M31610 (1.0mm)PN: M31612 (1.2mm)Precision layer wound stainless steel welding wire which deposits a nominal •19Cr/12Ni/2.5Mo extra low carbon type weld metalLargely eliminated risk of weld metal sensitisation and resultant intergranular •corrosion due to extra low carbonImproved arc stability, edge wetting behavior in short arc, spray arc and pulsed arc •transfer modes due to the level of silicon in the wireWire compositions are controlled to yield weld metal ferrite levels which provides •satisfactory resistance to hot crackingDesigned for welding type 316 and 316L plates, forgings, pipes, castings and bars •in critical applicationsAlso suitable for general purpose welding of general purpose steels (such as 301, •302, 304, 304L and 400 series stainless alloys such as 410 and 430)Suitable gas shielding combinations are Argon with additions of O2, CO2, H2 or •He to improve arc stability and wettingSpool Size: 12.5kgAWS Spec: ER316LSI

308LSI – For 304 Stainless SteelPN: M30809 (0.9mm)PN: M30812 (1.2mm)Precision layer wound stainless steel welding wire depositing extra low carbon, •18Cr/10Ni type weld metalLargely eliminated risk of weld metal sensitisation and resultant intergranular •corrosion due to extra low carbonImproved arc stability, edge wetting behavior in short arc, spray arc and pulsed arc •transfer modes due to the level of silicon in the wireControlled wire composition yields specific weld metal ferrite levels which give •satisfactory resistance to hot crackingRecommended for welding type 304 and 304L plates, forgings, pipes, castings •and barsAlso used for general purpose welding of other stainless steels (such as 301, 302, •409 and 444)Suitable gas shielding combinations are Argon with additions of O2, CO2, H2 or •He to improve arc stability and wettingSpool Size: 15kgAWS Spec: ER308LSI

309LSI – For Stainless / Mild SteelPN: M30909 (0.9mm)PN: M30912 (1.2mm)Low carbon, precision layer wound stainless steel welding wire depositing a •nominal 25Cr/13Ni type weld metalIt is possible to obtain complete resistance to intergranular corrosion due to the •low carbon content of the weld metalThe chemical composition of the wire is controlled to give a satisfactory weld metal •ferrite level for resistance to hot crackingArc stability and edge wetting behavior in short arc, spray arc and pulse arc •transfer modes are improved by the high level of silicon in the wireRecommended for welding 309, 309Mo and 309L base materials as well as •stainless steel to mild/low alloy steels, stainless steel overlays and other dissimilar ferrous metalsSuitable gas shielding combinations are Argon with additions of O2, CO2, H2 or •He to improve arc stability and wettingSpool Size: 15kgAWS Spec: ER309LSI

STAINLESS STEEL MIG WIRE

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100mm and 200mm SPOOLS MIG WIRE

PN: DESCRIPTION: SpoolDIA.

DIA. SpoolSize

AWS SPEC

S606SML Mild steel mig wire 100mm 0.6mm 0.8kg ER 70S-6S608SML Mild steel mig wire 100mm 0.8mm 0.8kg ER 70S-6S609SML Mild steel mig wire 100mm 0.9mm 0.8kg ER 70S-6S606MED Mild steel mig wire 200mm 0.6mm 5.0kg ER 70S-6S608MED Mild steel mig wire 200mm 0.8mm 5.0kg ER 70S-6S609MED Mild steel mig wire 200mm 0.9mm 5.0kg ER 70S-671TGS08SML Gasless F/C Mig 100mm 0.8mm 0.9kg E71T-GS71TGS09SML Gasless F/C Mig 100mm 0.9mm 0.9kg E71T-GS71TGS12SML Gasless F/C Mig 100mm 1.2mm 0.9kg E71T-GS71TGS08MED Gasless F/C Mig 200mm 0.8mm 4.5kg E71T-GS71TGS09MED Gasless F/C Mig 200mm 0.9mm 4.5kg E71T-GS71TGS12MED Gasless F/C Mig 200mm 1.2mm 4.5kg E71T-GSM535608SML 5356 Aluminium 100mm 0.8mm 0.5kg ER5356M535609SML 5356 Aluminium 100mm 0.9mm 0.5kg ER5356M404309SML 4043 Aluminium 100mm 0.9mm 0.5kg ER4043M404312SML 4043 Aluminium 100mm 1.2mm 0.5kg ER4043M404316SML 4043 Aluminium 100mm 1.6mm 0.5kg ER4043M535609MED 5356 Aluminium 200mm 0.9mm 2.0kg ER5356M535610MED 5356 Aluminium 200mm 1.0mm 2.0kg ER5356M535612MED 5356 Aluminium 200mm 1.2mm 2.0kg ER5356M31608SML 316LSI Stainless 100mm 0.8mm 0.91kg ER316LSIM31609SML 316LSI Stainless 100mm 0.9mm 0.91kg ER316LSIM31608MED 316LSI Stainless 200mm 0.8mm 5.0kg ER316LSIM31609MED 316LIS Stainless 200mm 0.9mm 5.0kg ER316LSI

STAINLESS STEEL MIG WIRE

100mm roll

100mm roll

200mm roll 200mm roll

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S SILICON BRONZEPN: MSIBR09 (0.9mm)PN: MSIBR12 (1.2mm)Used for the welding of silicon bronze base metals, such as Cusilman and Everdur. •Applications include the welding of hot water cylinders, calorifiers, heat •exchangers and tube plates. Suitable for some applications involving copper and zinc alloys•Produces excellent edge wetting and fillet shapes and is particularly suitable for •the braze welding of malleable irons and light gauge steel.Produces a corrosion resistant deposit and may be used for some surfacing •applications on steel components.Spool Size: 13.6kgAWS Spec: ERCuSi-A

MnMo ESD2PN: MESD209 (0.9mm) PN: MESD212 (1.2mm)Copper coated, low alloy steel wire used for welding medium to higher strength •steels, particularly where service temperature up to 500°C are encountered.Provides excellent resistance to porosity using CO² or Argon based gas mixtures•Suitable for out of position welding due to its quick freezing weld pool.•Produces high quality welds on plain carbon and C-Mn steels, low alloy steels and •higher strength steels used in pressure vessels and boilers operating at elevated temperatures.Spool Size: 15kgAWS Spec: ER80S-D2

CrMo1 6042PN: M604209 (0.9mm)PN: M604212 (1.2mm)Copper coated steel Gas Metal Arc (GMA) welding wire alloyed with nominally •1.25% Chromium (Cr) and .50% Molybdenum (Mo).It is recommended for the GMA welding of 1/2Cr-1/2Mo and 1 1/4Cr-1/2 Mo steel •pipes, plates and castings used at elevated service temperatures (up to 550°C) in the power generation and petrochemical industries etc.Suitable for the dissimilar GMA welding of Cr-Mo steel to carbon steel and for •the welding of case hardenable steels or steels which can be subsequently heat treated.Spool Size: 15kgAWS Spec: ER80S-B2

NiCrMo 6047 PN: M604709 (0.9mm)PN: M604712 (1.2mm)Copper coated, low alloy solid wire suitable for the all positional welding of high •strength steels using Argon + CO² gas mixtures.Is ideal for the full strength welding of quenched and tempered structural steels of •the 790 MPa tensile class e.g. BISPLATE 80Spool Size: 15kgAWS Spec: ER110S-G

SPECIALISED MIG WIRE

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L-G HARD SURFACINGPN: MLGHF121.2mm•

Description and ApplicationsHardface L is a cored wire used for hardfacing components subject to metal-metal wear and high abrasion. The weld deposit has good impact resistance and high hardness. The weldmetal is a medium alloy martensitic steel. It is an economical wire with good abrasion and impact resistance.L-G is a gas shielded wire.Characteristics on usageNotes on usageBall mill rolls, bucket teeth, bucket lips, bucket undersides, cutting edges, steel mill rolls, cable drums, blast furnace bells, sand dredge equipment, dragline buckets, conveyor chutes and grizzly bars. Especially applicable in 2-3 layers for wear resistance. Pre-heat should be applied to prevent relief checking.CurrentDC+Typical chemical properties of all weld metal (%)C Mn Si Cr Mo V0.5 0.25 0.8 8.0 0.6 0.3Sizes available and recommended currents(Amp)Size 1.2mmF 100-280

L-O HARD SURFACINGPN: MLOHF161.6mm•

Description and ApplicationsHardface L is a cored wire used for hardfacing components subject to metal-metal wear and high abrasion. The weld deposit has good impact resistance and high hardness. The weldmetal is a medium alloy martensitic steel. It is an economical wire with good abrasion and impact resistance.L-O is an open arc (self shielded-gasless) wireNotes on usageBall mill rolls, bucket teeth, bucket lips, bucket undersides, cutting edges, steel mill rolls, cable drums, blast furnace bells, sand dredge equipment, dragline buckets, conveyor chutes and grizzly bars. Especially applicable in 2-3 layers for wear resistance. Pre-heat should be applied to prevent relief checking.CurrentDC+Typical chemical properties of all weld metal (%)C Mn Si Cr Mo V0.5 0.25 0.8 8.0 0.6 0.3Sizes available and recommended currents(Amp)Size 1.6mmF 150-350


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S HC-O HARD SURFACINGPN: MHCOHF12 (1.2mm)PN: MHCOHF16 (1.6mm)

Description and ApplicationsHardface HC is a cored wire used for hardfacing components subject to extreme abrasion / erosion and moderate / heavy impact. The weld deposit contains a high proportion of hard primary chromium carbides in a tough martensitic – secondary carbide eutectic matrix. The weld deposit is non machinable.HC-O is an open arc (self shielded-gasless) wire.Notes on usageGyratory crusher cones and mantles, catalyst pipes and valves, slurry pipes and valve bodies, dredge pump bodies, sand dredge parts, extruder screws, “barmac” crushers, mining and earthmoving equipment, blast furnace bells, brick muller tyres, sugar mill crusher hammers, drag line components, coal pulverisor rolls, Raymond rolls, coke hammers, cone knives and shredders.Relief checking is normal and best limited to two layers unless impact loading is small. Can be multi-layered in specific applications.Welding PositionF, H, VU, VD, OH, HVCurrentDC+Typical chemical properties of all weld metal (%)C Mn Si Cr 5.0 0.9 1.1 25.0Sizes available and recommended currents(Amp)Size 1.2mm 1.6mmF 150-350 200-400

LP-G HARD SURFACING

PN: MLPGHF12PN: MLPGHF16Description and ApplicationsHardface LP-G is a genuine all-positional cored wire used for hardfacing components subject to metal-metal wear, impact and high abrasion. The wire has been specifically developed to operate in the spray transfer mode whilst welding in all positions. This economical welding wire will produce a medium alloy Martensitic steel weldmetal with good abrasion and impact resistance. The completed weld bead will have a very smooth and even contour with no spatter.LP-G is a gas shielded wire.Notes on UsageThis wire has many applications where moderate / high impact and high abrasion wear conditions prevail. Bucket teeth, bucket lips, bucket sides, cutting edges, sand dredge equipment, dragline buckets, conveyor chutes, grizzly bars, screw flights, metal shredders. Especially applicable for all-positional welding and re-instating of hardfacing sealing runs on clad wear plate fabrications.Pre-heat should be applied to prevent relief checking.CurrentDC+Typical Chemical Properties of all weld metal (%)C Mn Si Cr Mo V Fe0.5 1.8 1.3 7.5 0.5 0.3 BalanceSizes Available and Recommended Currents (Amp)Size 1.2mm 1.6mmF 100-280 150-350


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SSUBMERGED ARC WELDING

Submerged Arc Welding – Consumables

A full range of consumable products for various materials for the sub-arc welding processes are available, please call us with a list of your requirements to ensure you get the right product the first time and supplied to your workshop or site on time.

We can offer competitive pricing on a whole scope of wires and fluxes from a range of national and international suppliers.Some of the brands of consumables available for Sub-Arc welding:

Hyundai• Lincoln• Esab• W.I.A.• Miller• Hobart• Talarc• Kiswell• Kobe• Cigweld• Sandvik•

Plus more … please ask.

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02 Consumables

Documents

Transcript of 02 Consumables