01SSMohanty_29Sept2012
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Transcript of 01SSMohanty_29Sept2012
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Steel Outlook
Steel consumption in India is projected to reach 113 MT by 2016-17 as against
70.9 Mt in 2011-12, at a CAGR of 9.7%. ( As per 12th
5-year plan)
Crude steel capacity to reach 149 MT against current capacity of 89 MT.
.
Steel producer attempting to reduce production cost by opting for alternative
steel making technologies. (eg. DRI, Itmk3 and COREX)
Producers are targeting high growth segments (Auto, Construction, Ship
building etc.)
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SAIL Performance- 5 Year Plans
57.963.5
82.0
60
70
80
90MT
9.7% Gr
29 % Gr
0
10
20
30
40
2002-07 (10th) 2007-12 (11th) 2012-17 (12th- P)
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SAIL - Growth Strategy
SAIL has planned to adopt technologies, which:
Have synergy with the natural resource endowments of the company.
Are conducive to production of high-end and special steel required for
sophisticated industrial and scientific applications.
Minimize damage to the environment at various stages of steel making
.
Optimize resource utilization.
Facilitate modernization of the steel industry so as to achieve global
standards of productivity and efficiency. To undertake Research & Development activities aimed at introducing
new technologies and setting up Center of Excellence.
Sustainable Development
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SAIL- ongoing Modernization Plan
To retain its leadership in the growing market, a growth strategy for
expansion and Modernization of SAIL ISPs was formulated in 2005.
The Expansion is targeted at increasing cost competitiveness of the
Company by installing state-of-the-art equipment with higher
productivity and improved yields.
The plan also focuses on installing energy efficient and environment
friendly facilities.
The facilities are likely to be commissioned during the 12th
5-year plan period.
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Capacity buildCapacity build--up :up :
ModernisationModernisation & Expansion Plans& Expansion Plans
ParticularsParticulars Installed CapacityInstalled Capacity After Current PhaseAfter Current Phase
Hot metalHot metal 13.8213.82 23.4623.46
(Million tonnes)(Million tonnes)
Crude SteelCrude Steel 12.8412.84 21.4021.40
Saleable SteelSaleable Steel 11.0711.07 20.2320.23
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100100%% desulphurizationdesulphurization andand additionaddition ofof degassingdegassing unitsunits forfor cleanercleaner steelsteel..
ExtensiveExtensive useuse ofof ERPERP;; MESMES;; LevelLevel--33 automationautomation
DevelopmentDevelopment ofof newnew ironiron oreore minesmines withwith beneficiationbeneficiation facilitiesfacilities
BeneficiationBeneficiation ofof ironiron oresores toto bebe introducedintroduced inin ChiriaChiria//RowghatRowghat//GuaGua
Use of modern & energy efficient technologies
13
ReductionReduction ofof aluminaalumina andand silicasilica;; ImprovementImprovement ofof IronIron oreore FeFe contentcontent;;
ReductionReduction ofof slimeslime lossloss
PhasingPhasing outout ofof smallsmall capacitycapacity inefficientinefficient BlastBlast FurnacesFurnaces
PhasingPhasing outout ofof OHF/THFOHF/THF IngotIngot castingcasting routeroute atat BSP,ISPBSP,ISP
PhasingPhasing outout ofof primaryprimary millsmills (Blooming/(Blooming/SlabbingSlabbing Mill)Mill)
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Expansion Plan : Technological ShiftExpansion Plan : Technological Shift
TechnologyTechnology Current StatusCurrent Status After ExpansionAfter Expansion
BOF Steel makingBOF Steel making 78%78% 100%100%
CC RouteCC Route 62%62% ~100%~100%
Pelletisation PlantPelletisation Plant NoNo YesYes
Coke Dry QuenchingCoke Dry Quenching NoNo YesYes
Top Pressure RecoveryTop Pressure RecoveryTurbineTurbine
NoNo YesYes
Auxiliary Fuel InjectionAuxiliary Fuel Injection
in BFin BF
PartialPartial
coveragecoverage
FullFull
coveragecoverage
Desulphurisation ofDesulphurisation of
Hot MetalHot MetalPartlyPartly 100%100%
Continuous Annealing andContinuous Annealing and
Pickling linePickling lineNoNo YesYes
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78%
20%2%
Expansion PlanExpansion Plan : Technology Shift: Technology Shift
97%
03%PRESENT POST EXPANSION
BOF THF EAF
30%
70%
Ingot CC
BOF THF EAF
6%
94%
Ingot CC
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Commissioning Schedule
PlantPlant Commissioning (Current Phase)Commissioning (Current Phase)
SSPSSP Sep10 (completed)Sep10 (completed)
ISPISP Major facilities progressively by Mar13Major facilities progressively by Mar13
epep
RSPRSP Mar13Mar13
BSLBSL Oct12 (New CRM)Oct12 (New CRM)
DSPDSP Mar13Mar13
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Research & Development
Implementation through :
Technology Missions - Corporate Level
High Impact Projects
Centres of Excellence (COEs) at plant level to focus on variousproduct development and improvements in collaboration with
key customers and technology suppliers.
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Modernisation & Expansion Plan : RSP
ProductionProduction (Mtpa)(Mtpa)
ItemItem Installed CapacityInstalled Capacity After Current PhaseAfter Current Phase
Hot MetalHot Metal 2.02.0 4.54.5
Crude SteelCrude Steel 1.91.9 4.24.2
Saleable SteelSaleable Steel 1.671.67 3.993.99
Major FacilitiesMajor Facilities
7m tall Coke Oven Battery7m tall Coke Oven Battery
Sinter Plant (1x360 m2)Sinter Plant (1x360 m2)
Blast Furnace (4060 mBlast Furnace (4060 m
33
)) 33rdrd Basic Oxygen Furnace, Ladle Furnace, RHBasic Oxygen Furnace, Ladle Furnace, RH--OBOB
Single strand slab casterSingle strand slab caster
New plate mill 4.3m (1.0New plate mill 4.3m (1.0 mtmt))
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Modernisation & Expansion Plan : DSP
ProductionProduction (Mtpa)(Mtpa)
ItemItem Installed CapacityInstalled Capacity After Current PhaseAfter Current Phase
Hot MetalHot Metal 2.092.09 2.452.45
Crude SteelCrude Steel 1.801.80 2.22.2
Saleable SteelSaleable Steel 1.591.59 2.122.12
a or ac esa or ac es
BloomBloom--cum round caster (0.75cum round caster (0.75 mtmt))
Medium Structural Mill (1.0Medium Structural Mill (1.0 mtmt))
Rebuilding of Coke Oven BatteryRebuilding of Coke Oven Battery--22
Ladle furnaceLadle furnace RMHS & Coal handling facilitiesRMHS & Coal handling facilities
Revamping of By Product PlantRevamping of By Product Plant
Dolomite plantDolomite plant
New slag yardNew slag yard 30
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Modernisation & Expansion Plan : ISP
ProductionProduction ((MtpaMtpa))
ItemItem From Existing PlantFrom Existing Plant New PlantNew Plant TotalTotal
HotHot MetalMetal 0.210.21 2.702.70 2.912.91
CrudeCrude SteelSteel -- 2.502.50 2.502.50
SaleableSaleable SteelSteel 0.430.43 1.961.96 2.392.39
MajorMajor FacilitiesFacilities CokeCoke OvenOven BatteryBattery ((00..7878 Mt)Mt)
SinterSinter PlantPlant ((33..88 Mt)Mt)
BlastBlast FurnaceFurnace ((40604060 mm33)) ((22..77 Mt)Mt)
BasicBasic OxygenOxygen FurnaceFurnace (BOF)(BOF) ShopShop ((22..5656 Mt)Mt)
BilletBillet CasterCaster ((11..6767 Mt)Mt) && BeamBeam Blank/BloomBlank/Bloom CasterCaster ((00..88 Mt)Mt)
HeavyHeavy SectionSection MillMill ((00..66 Mt)Mt)
WireWire RodRod && BarBar MillMill ((11..2525 Mt)Mt)31