Volkswagen 010 / 087 / 089 / 090 Transaxle 3 Speed

D

C

E

B

A

010 Differential

Converter ReactorCase

087 Differential

Pinion

Bell Housing

2013.1.014.1-1

20 21

23

23

22

75

24

24

26

25

Transaxle 3 Speed

A

B

C

D

E

Volkswagen 010 / 087 / 089 / 090

Reverse PlanetReverse Clutch

Reverse RingGear

Direct ClutchForward Drum

Turbine Shaft

ShellForward Clutch

ForwardPlanet

Case

Linkage

Park Pawl

Valve Body

Sprag

Pump ReversePiston

Pump Shaft

2nd BrakeBand

SunGear

Direct Drum

ServoAssembly

Accumulator

Filter51

2013.1.014.1-2

68

1

50

3346 47

32

42

60 67

7065

41

1617

3166

1314

3030

4040

1110

45

TRANSMISSION APPLICATION (FOR VEHICLES WITH 3 SPEEED TRANSAXLES)

Volkswagen 010, 087, 089, & 090 (FWD 3-Speed)

010 ................................... VW Golf, Jetta, Rabbit, Scirocco, & Fiat Strada087 ................................... Audi 80, 90, 100, 4000 (5 Cylinder), 5000 & Coupe, Porsche 924

& 944, VW Quantum (5 Cylinder)089 ................................... Audi Fox, 4000 (4 Cylinder), Dasher & VW Quantum (4 Cylinder)090 ................................... VW Bus, Camper, Kombi & Vanagon

ILL. PART PERNO. NUMBER CAR DESCRIPTION YEARS

REBUILDER BOX KITS--- K6000R-S 1, 2 Master Kit (w/o Steels) ..............................................010 .............................................. 1975-92--- K6000E-S 1, 2 Master Kit (w/o Steels) ........................ 087 w/4.750” Direct Frictions ......................... 1978-92--- K6000F-S 1, 2 Master Kit (w/o Steels) ........................ 087 w/5.000” Direct Frictions ......................... 1983-92--- K6000D-S 1, 2 Master Kit (w/o Steels) ..............................................089 .............................................. 1975-92--- K6000V-S 1, 2 Master Kit (w/o Steels) ..............................................090 .............................................. 1977-92

Steel Plate Sub-Kits:

--- K6000R-9 Steel Plate Kit ........................................................... 010 .............................................. 1975-92--- K6000E-9 Steel Plate Kit ..................................... 087 w/4.750” Direct Frictions ......................... 1978-92--- K6000F-9 Steel Plate Kit ..................................... 087 w/5.000” Direct Frictions ......................... 1983-92--- K6000D-9 Steel Plate Kit ...........................................................089 .............................................. 1975-92--- K6000E-9 Steel Plate Kit ...........................................................090 .............................................. 1977-92

1 Molded Rubber Pistons are not included in any kits, please order separately. 2 These kits also include the appropriate Final Drive Sub-Kit.

OVERHAUL KITS, GASKET SETS, AND PAN GASKETS--- K60900R 1, 2 Overhaul Kit ..............................................................010 .............................................. 1975-92--- K60900E 1, 2 Overhaul Kit ..............................................................087 .............................................. 1978-92--- K60900D 1, 2 Overhaul Kit ..............................................................089 .............................................. 1975-92--- K60900V 1, 2 Overhaul Kit ..............................................................090 .............................................. 1977-92

--- K60900R-1 Gasket and Rubber Kit ......................... Transmission Section Only ........................... 1975-92

--- K60900-2 Final Drive Sub-Kit .................................................... 010 .............................................. 1975-92--- K60900-2A Final Drive Sub-Kit ................................................ 087, 089 .......................................... 1975-92--- K60900-2V Final Drive Sub-Kit .................................................... 090 .............................................. 1977-92

1E 60170R Oil Pan Seal ................................................... Molded Rubber ..................................... 1975-92

CLUTCH PLATES10B 60321A 4-5 Reverse Friction ...................................... 30T, .061” - 6.692” O.D. .............................. 1975-9211B 60322 4-5 Reverse Steel ............................................ 8T, .079” - 6.175” I.D. ................................ 1975-92

13B 60304B 3-5 Forward Friction ...................................... 48T, .061” - 4.750” O.D. .............................. 1975-9214B 60305A 2-4 Forward Steel ........................................... 17T, .079” - 4.055” I.D. ............................... 1975-92

16C 60304A 3-4 Direct Friction .......................................... 48T, .090” - 4.750” O.D. .............................. 1975-9216C 60304F 4 Direct Friction .......................................... 49T, .090” - 5.000” O.D. .............................. 1983-9217C 60305A 3-5 Direct Steel ............................................... 17T, .079” - 4.055” I.D. ............................... 1975-9217C 60305F 5 Direct Steel ............................................... 53T, .079” - 4.055” I.D. ............................... 1983-92

METAL CLAD SEALS20A 60506 1 Torque Converter (42x60x19mm) ...........................010 .............................................. 1975-92--- 60517 1 Turbine Shaft to Pump Shaft .....................................All ............................................... 1975-92

21A 60501 1 Drive Shaft (30x42x7mm) ........................................010 .............................................. 1975-9222B 60507 1 Final Drive to Transmission (38x52x7mm) ............010 .............................................. 1975-92

23B,C 60509 2 Axle Shaft (36x60x10mm) .......................................010 .............................................. 1975-8323B,C 60516 2 Axle Shaft (50x65x10mm) .......................................010 .............................................. 1984-92

14.1-32013.1.0

Volkswagen 010, 087, 089, & 090 (FWD 3-Speed)ILL. PART PERNO. NUMBER CAR DESCRIPTION YEARS

VW 010, 087, 089, 090

METAL CLAD SEALS24D,E 60504 2 Axle Shaft (45x60x8mm) ................................ 087, 089, 090 ...................................... 1975-92

--- 60510 1 Governor Shaft (22x31x7mm) .............................087, 089 .......................................... 1975-92--- 60505 1 Governor Shaft (10x19x7mm) .................................090 .............................................. 1977-92

25E 60506 1 Torque Converter (42x60x19mm) .......................087, 090 .......................................... 1975-9225E 60502 1 Torque Converter (42x55x7mm) .............................090 .............................................. 1977-9226E 60513 2 Pinion Cover (38x54x7mm) ................................089, 090 .......................................... 1975-9226E 60515 2 Pinion Cover (45x62x7mm) ....................................087 .............................................. 1978-92--- 60511 1 Pinion Shaft (26x38x6mm) .................................089, 090 .......................................... 1975-92--- 60514 2 Pinion Shaft (28x40x7mm) .....................................087 .............................................. 1978-92

BUSHINGS--- K60980R 1 Bushing Assortment Kit ................................................................................................. 1975-92--- 60010 1 Torque Converter ............................................................................................................ 1975-92

30B 60019 2 Sun Gear ........................................................................................................................ 1975-9231C 60018 1 Clutch Drum ................................................................................................................... 1975-9232D 60011 1 Front Pump to Input Shaft .............................................................................................. 1975-9233D 60010 1 Front Pump Gear ............................................................................................................ 1975-92

THRUST WASHERS40B 60405R 1-2 Rear Planetary ................................................. Metal - 3 Tabs ...................................... 1975-9240B 60406R 1-2 Rear Planetary ................................................. Metal - 4 Tabs ...................................... 1977-9241C 60400R 1 Direct Drum to Forward Drum .......................Plastic - No Tabs ................................... 1977-9242D 60400R 1 Pump to Direct Drum ....................................Plastic - No Tabs ................................... 1975-92

SEALING RINGS--- K60901 1 Sealing Ring Kit ............................................................................................................. 1975-92

45A 60201 2 Turbine Shaft .................................................................................................................. 1975-9246D 60200 2 Forward Clutch Drum ..................................................................................................... 1975-9247D 60203 2 Direct Clutch Drum ......................................................................................................... 1975-92

TRANSMISSION OIL FILTERS50E 60602 1 Oil Filter .................................................. Round w/Offset Bolt Hole ............................ 1977-9251E ATK-54 1 Oil Filter Kit ............................................. Round w/Offset Bolt Hole ............................ 1977-92

BANDS60D 60714R 1 Intermediate Brake Band ........................................ Flex .............................................. 1975-92

PISTONS--- K60900B-4 1 Piston Kit (60829P Not Included) .................. Molded Rubber ..................................... 1975-82--- K60900C-4 1 Piston Kit (60829P Not Included) .................. Molded Rubber .................................... 1983-On

65C 60830 1 Forward Clutch Piston .................................... Molded Rubber ..................................... 1975-9266C 60831 1 Direct Clutch Piston ....................................... Molded Rubber ..................................... 1975-9267D 60828 1 Reverse Clutch Piston ................................... Molded Rubber ..................................... 1975-8267D 60828C 1 Reverse Clutch Piston (w/Check Valve) ....... Molded Rubber ..................................... 1983-9268D 60829P 1 Accumulator Piston (Plastic) ......................... Lip Seal Design .................................... 1975-92

MISCELLANEOUS70C 60839 1 Forward Clutch Diaphragm Spring ................................................................................ 1975-92

75A K60915 1 Governor Gear Kit .................................................18 Teeth .......................................... 1975-9275A K60915A 1 Governor Gear Kit .................................................13 Teeth .......................................... 1976-92

14.1-42013.1.0

Volkswagen 095/096/01M, 097/01N, 098/01P FWD 4 Speed

D

C

E

B

A

Pump BodyStator 2-4 Brake Clutch (B2)

Forward Clutch (K1)Forward Hub

Low / Reverse Clutch (B1)Center SupportShellDrive Sun

Gear

Pinion

Axle Flange

Case

F

Speed Sensors

Filter

Shift Solenoids

Shift Sole-noid

EPC Sole-

2013.1.014.2-1

50

10

20

21 3031

45

8267 4637

36

43

6542

69

76 11

12

1

6463

7172

71

74

74

75

100

FWD 4 Speed

Reverse DrumSupport Tube

Reverse Clutch (K2)Forward Drum

3-4 Hub

3-4 Clutch (K3)3-4 Drum

C

B

A

SunGear

Planet

Driven Gear

Differential Axle Flange

Rear Cover

Wire Harness

Ring Gear w/Drive Gear

D

E

F

Park Pawl

Linkage

Volkswagen 095/096/01M, 097/01N, 098/01P

2013.1.014.2-2

73

11

23 47 39 404868

6633

34

4622

52

Audi/Volkswagen 095/096/01M, 097/01N & 098/01PVEHICLE TRANS.MODEL YEARS ENGINE MODEL

AUDI:Model 80 ........................................ 1991-92 ............................... 2.3 Litre ............................................... 097Model 90 CS/S ............................... 1991-92 ............................... 2.3 Litre ............................................... 097

1993-95 ............................... 2.6/2.8 Litre ......................................... 097Model 100 CS/S ............................. 1991 ..................................... 2.3 Litre ............................................... 097Cabriolet ........................................ 1994 ..................................... 2.8 Litre ............................................... 097

1995-98 ............................... 2.8 Litre ........................................097/01N VOLKSWAGEN:

Beetle ............................................. 1998-05 ............................... All ................................................ 096/01MCabrio ............................................. 1995-02 ............................... 2.0 Litre ....................................... 096/01MCorrado .......................................... 1990-94 ............................... All ................................................. 095/096Golf ................................................. 1993-94 ............................... All ........................................................ 096

1995-05 ............................... All ................................................ 096/01MGTI .................................................. 1999-01 ............................... All ....................................................... 01MJetta/GLX ....................................... 1993-94 ............................... 2.0, 2.8 Litre ........................................ 096

1995-03 ............................... 2.0, 2.8 Litre ................................ 096/01MPassat ............................................ 1990-94 ............................... All ................................................. 095/096

1995-97 ............................... All ......................................... 095/096/01M1998-05 ............................... All ....................................................... 01M

Eurovan 1993-94 ............................... All ........................................................ 0981995-03 ............................... All .................................................098/01P

TECHNICAL MANUALS--- TMVW096-97 Technical Manual ........................................................................................................... 1990-05--- TMVW096S Technical Manual (Supplement) .................................................................................... 1990-05--- TMVW01M Technical Manual ........................................................................................................... 1996-05

MASTER BOX KITS

--- K5900-S 1, 2 Master Kit (w/o Steels) ................... 095/096 w/3.780” O.D. 3-4 Frictions .................... 1990-94--- K5900E-S 1, 2 Master Kit (w/o Steels) ............... 095/096/01M w/4.000’’ O.D. 3-4 Frictions ................ 1993-05--- K5900A-S 1, 2 Master Kit (w/o Steels) ...................... 097 w/3.780” O.D. 3-4 Frictions ....................... 1991-94--- K5900F-S 1, 2 Master Kit (w/o Steels) ................... 097/01N w/4.000” O.D. 3-4 Frictions .................... 1993-98--- K5900B-S 1, 2 Master Kit (w/o Steels) ....................... 098 w/3.780” O.D. 3-4 Frictions ........................ 1992-94--- K5900G-S 1, 2 Master Kit (w/o Steels) ................... 098/01P w/4.000” O.D. 3-4 Frictions .................... 1993-03

Steel Plate Sub-Kits:--- K5900-9 1 Steel Plate Kit ........................... 095/096/097 w/26-Tooth, .079” 3-4 Steels ............... 1990-94--- K5900B-9 1 Steel Plate kit .................................098/01P w/26-Tooth, .079 3-4 Steels ................... 1992-94--- K5900E-9 1 Steel Plate Kit ................................... All w/28-Tooth, .057” 3-4 Steels ....................... 1993-05

1 Depending on the country of origin, units built in 1993-94 may utilize the late style pistons, frictions, and steels. Please verify if the unit utilizes 3.780” or 4.000” O.D. 3-4 Frictions and order the kits accordingly. If you have Single-Sided 3-4 Plates, please order them separately as required.2 Kits do not include Molded Rubber Pistons, please see the section below and order separately.

OVERHAUL KITS & MOLDED RUBBER PISTON KITS

--- K59900 2 1 Overhaul Kit (w/o Molded Pistons) ................... 095/096/01M ....................................... 1990-05--- K59900A 2 1 Overhaul Kit (w/o Molded Pistons) ...................... 097/01N .......................................... 1991-98--- K59900B 2 1 Overhaul Kit (w/o Molded Pistons) ....................... 098/01P ........................................... 1992-03

--- K59900-7 1 Front Pump Seal-Up Kit ............................................All ............................................... 1990-05

--- K59900-4 1 Molded Rubber Piston Kit ............................ Units w/5 Pistons ................................... 1990-94--- K59900E-4 1 Molded Rubber Piston Kit .............. Units w/5 Pistons and 2 Retainers ..................... 1993-05

GASKET & RUBBER COMPONENTS

1F 59170 1 Oil Pan Molded Rubber Seal ........................... 095/096/01M ....................................... 1990-051F 59170A 1 Oil Pan Molded Rubber Seal ...................................097 .............................................. 1991-951F 59170B 1 Oil Pan Molded Rubber Seal ............................... 098/01P ........................................... 1992-031F 59170F 1 Oil Pan Molded Rubber Seal .................................. 01N .............................................. 1995-98

2013.1.014.2-3

ILL. PART PERNO. NUMBER CAR DESCRIPTION YEARS

Au

di/V

W 4-S

peed

s

Audi/Volkswagen 095/096/01M, 097/01N & 098/01P

GASKET AND RUBBER COMPONENTS - Cont’d

--- 59172 1 Side Cover Molded Rubber Seal ..................... 095/096/01M ....................................... 1990-05--- 59172B 1 Side Cover Molded Rubber Seal ......................... 098/01P ........................................... 1993-94--- 59172G 1 Side Cover Molded Rubber Seal ......................... 098/01P ........................................... 1995-03

METAL CLAD SEALS

10A 59526 1 Torque Converter .......................................................All ............................................... 1990-05

11D 60516 2 Axle (50x65x10mm) ......................................... 095/096/01M ....................................... 1990-0511D 60504 2 Axle (45x60x8mm) ............................................... 098/01P ........................................... 1992-05--- 59551A 1 Axle (Right-32x48x7mm) ..................................... 097/01N ........................................... 1991-98--- 59552A 1 Axle (Left-45x65x8mm) ...................................... 097/01N .......................................... 1991-98

12E 59553 1 Driven Pinion (35x50x7mm) ...............................095/01M ........................................... 90-9/9112E 59553A 1 Driven Pinion (34x52x7mm) ...............................096/01M ......................................... 10/91-0512E 59553C 1 Driven Pinion (35.7x58x7mm) ............................ 098/01P ........................................... 1992-05--- 59553B 1 Driven Pinion (43x92x12mm) ............................. 097/01N ........................................... 1991-98

--- 59507 1 Manual Lever .............................................................All ............................................... 1990-05

SEALING RINGS

--- K59901 1 Sealing Ring Kit ........................................................All ............................................... 1990-05

20A 59200 2 Reverse Clutch (Stator- Large) ..................................................................................... 1990-0521A 59210 1 Forward Clutch (Stator- Small) ..................................................................................... 1990-0522A 59201 5 Input Shaft (Front) .....................................................................................................1990-12/9422A 59201 3 Input Shaft (Front) ........................................................................................................... 1/95-0522A 59211 1 Input Shaft (Rear) ......................................................................................................1990-12/9423B 59202 3 Turbine Shaft .............................................................................................................1990-12/94

CLUTCH PLATES

30A 59306 4-6 2-4 Brake (B2) Friction ............................ 32T, .061” - 6.102” O.D. .............................. 1990-0531A 59307 5-7 2-4 Brake (B2) Steel .................................. 3T, .079” - 5.314” I.D. ................................ 1990-0531A 59307A AR 2-4 Brake (B2) Steel .................................. 3T, .089” - 5.314” I.D. ................................ 1990-0531A 59307B AR 2-4 Brake (B2) Steel .................................. 3T, .095” - 5.314” I.D. ................................ 1990-0531A 59307C AR 2-4 Brake (B2) Steel .................................. 3T, .108” - 5.314” I.D. ................................ 1990-0531A 59307D AR 2-4 Brake (B2) Steel .................................. 3T, .118” - 5.314” I.D. ................................ 1990-0531A 59307E AR 2-4 Brake (B2) Steel .................................. 3T, .127” - 5.314” I.D. ................................ 1990-05

33A 59304 4-5 Reverse (K2) Friction .............................. 24T, .063” - 4.803” O.D. .............................. 1990-0534A 59305 4-5 Reverse (K2) Steel ................................... 32T, .079” - 4.094” I.D. ............................... 1990-05

36B 59304 4-5 Forward (1-3) (K1) Friction ...................... 24T, .063” - 4.803” O.D. .............................. 1990-0537B 59305 4-5 Forward (1-3) (K1) Steel ........................... 32T, .079” - 4.094” I.D. ............................... 1990-9437B 59305E 4-5 Forward (1-3) (K1) Steel ........................... 32T, .057” - 4.094” I.D. ............................... 1993-05

39B 59310 4-6 3-4 (K3) Friction ....................................... 22T, .063” - 3.780” O.D. .............................. 1990-9439B 59310E 4-6 3-4 (K3) Friction ....................................... 22T, .063” - 4.000” O.D. .............................. 1993-0539B 59310H 4-6 3-4 (K3) Single-Sided Friction .. 22 Internal Teeth - 4.000” O.D. (Not in Kits) ............... 2000-0540B 59311H 4-6 3-4 (K3) Single-Sided Friction . 22 External Teeth - 4.000” O.D. (Not in Kits) .............. 2000-05

40B 59311 4-6 3-4 (K3) Steel ............................................ 26T, .079” - 2.834” I.D. ............................... 1990-9440B 59311E 4-6 3-4 (K3) Steel ............................................ 28T, .057” - 2.834” I.D. ............................... 1993-0540B 59311EA AR 3-4 (K3) Steel ............................................ 28T, .079” - 2.834” I.D. ............................... 1993-0540B 59311EB AR 3-4 (K3) Steel ............................................ 28T, .063” - 2.834” I.D. ............................... 1993-05

42C 59321 4-6 Low/Reverse Brake (B1) Friction ............ 50T, .063” - 5.708” O.D. ......................... 1990-12/9742C 59321G 4-6 Low/Reverse Brake (B1) Friction (Grooved)50T, .063” - 5.708” O.D. ........................... 1/98-0543C 59322 4-6 Low/Reverse Brake (B1) Steel ................. 12T, .079” - 5.078” I.D. ............................... 1990-9443C 59322D 5-6 Low/Reverse Brake (B1) Steel ................. 12T, .057” - 5.078” I.D. ............................... 1993-05

2013.1.0

14.2-4

ILL. PART PERNO. NUMBER CAR DESCRIPTION YEARS

Audi/Volkswagen 095/096/01M, 097/01N & 098/01P

PRESSURE PLATES

45A 59315B 1 2-4 Brake (B2) Pressure Plate (.098”) .......................................................................... 1990-0545A 59315D 1 2-4 Brake (B2) Pressure Plate (.118”) ........................................................................... 1990-05

46A,B 59312 1-2 Forward or Reverse (K1 or K2) Pressure Plate (.118”) ................................................ 1990-0546A,B 59312B 1-2 Forward or Reverse (K1 or K2) Pressure Plate (.205”) ................................................ 1990-05

47B 59313 1 3-4 (K3) Apply Plate (Solid Ring Design - 26 Teeth) ...................................................... 1990-9447B 59313E 1 3-4 (K3) Apply Plate (w/Waved Spring Design - 28 Teeth) ........................................... 1993-0548B 59314 1 3-4 (K3) Pressure Plate (Small O.D. - 26 Teeth) ........................................................... 1990-9448B 59314E 1 3-4 (K3) Pressure Plate (Large O.D. - 28 Teeth) ........................................................... 1993-0548B 59314H 1 3-4 (K3) Pressure Plate (Large O.D. - Single-Sided Friction - Stepped) ..................... 2000-05

BUSHINGS

--- K59980 1 Bushing Assortment Kit ................................................................................................. 1990-0550A 59005 1 Pump .............................................................................................................................. 1990-0552A 59002Y 1 Reverse Drum (Omega) ................................................................................................ 1990-05

THRUST WASHERS

--- K59940 1 Thrust Washer Assortment Kit ....................................................................................... 1990-05

TRANSMISSION OIL FILTERS

63F 59600 1 Oil Filter (w/Kidney-Shaped Filter Seal) ...................All ............................................... 1990-9563F 59600H 1 Oil Filter (w/Round-Shaped Filter Seal) ....................All ............................................... 1996-0564F ATK-129 1 Oil Filter Kit ....................................................... 095/096/01M ....................................... 1990-9564F ATK-193 1 Oil Filter Kit .............................................................. 01M .............................................. 1996-0564F ATK-148 1 Oil Filter Kit .............................................................. 097 .......................................... 1991-E/9564F ATK-194 1 Oil Filter Kit .......................................................... 097/01N ............................................... 199564F ATK-228 1 Oil Filter Kit .............................................................. 01N .............................................. 1996-9864F ATK-167 1 Oil Filter Kit ........................................................... 098/01P ........................................... 1993-9564F ATK-195 1 Oil Filter Kit .............................................................. 01P .............................................. 1996-03

ROLLER CLUTCHES

65C 59813 1 Low Roller Clutch ........................................................................................................... 1990-05

SPRINGS

66A K59766 1 Reverse Clutch Spring and Snap Ring Kit ..................................................................... 1990-0567B 59761 1 Forward (K1) Diaphragm Spring .................................................................................... 1990-0568B 59763 1 3-4 (K3) Diaphragm Spring ............................................................................................ 1990-0569C 59760 1 Low Reverse (B1) Diaphragm Spring ............................................................................ 1990-05

SHIFT ENHANCEMENTS

--- K59944E 1 Shift Kit (TransGo, For Units w/Round-Shaped Filter Seal) .......................................... 1996-05Addresses: Kills the Engine in Gear; Slips or Shudders on the 1-2 Shift,Slide Bump or Long Soft 1-2 & 2-3 Shift, 2-3 Cutloose and Rough Lockup

--- K59887 3 1 T.C.C. Boost Valve and Sleeve Kit (Sonnax - 01M, 01N, 01P) ....................................... 1996-05 3 Addresses: Kills Engine in Gear or at a Stop

--- K59887W 4 1 Oversized T.C.C. Boost Valve and Sleeve Kit (Sonnax - 01M, 01N, 01P) ........................ 1996-05 4 Addresses: No Lock-Up, Falls Out of Lock-Up, Shudders or Stalls Engine in Gear or at a Stop, Code 1582 and Overheating. Use w/K59587W Reamer Kit.

--- K59887E 4 1 Oversized T.C.C. Apply/Boost Valve Kit (Sonnax - 01M/N/P - Use w/K59587E Reamer) . 1996-05--- K59989 5 1 Oversized Main Regulator Valve Kit (Sonnax - 095, 096, 098) ...................................... 1990-95

5 Addresses: High or Low Line Pressure, Delayed Engagements, No Line Rise and Excessive Pressure in Reverse. Use w/K59589 Reamer Kit.

2013.1.0

14.2-5

ILL. PART PERNO. NUMBER CAR DESCRIPTION YEARS

Au

di/V

W 4-S

peed

s

Audi/Volkswagen 095/096/01M, 097/01N & 098/01P

SHIFT ENHANCEMENTS - Cont’d.

--- K59989E 6 1 Oversized Main Regulator Valve Kit (Sonnax - 01M, 01N, 01P) .................................... 1996-05 6 Addresses: High or Low Line Pressure, Delayed Engagements, No Line Rise and Excessive Pressure in Reverse. Use w/K59589E Reamer Kit.

--- K59889A 7 1 Oversized Boost Regulator Valve Kit (Sonnax - 095, 096, 098) .................................... 1990-95 7 Addresses: Erratic Line Pressure, Delayed Engagements, No Line Rise and Excessive Pressure in Reverse. Use w/K59589A Reamer Kit.

--- K59889EA 8 1 Oversized Boost Regulator Valve Kit (Sonnax - 01M, 01N, 01P) .................................. 1996-05 8 Addresses: Erratic Line Pressure, Delayed Engagements, No Line Rise and Excessive Pressure in Reverse. Use w/K59589EA Reamer Kit.

--- K59885 9 1 Oversized Solenoid Regulator Valve Kit (Sonnax - All) ................................................. 1990-05 9 Addresses: No-Line Rise, Late/No 2-3 or 3-4 Shifts, Wrong Gear Starts and Loss of Gear. Use w/K59585 Reamer Kit.

--- K59991 10 1 V.B. Bore Plug Repair Kit (Sonnax) ................ 01M, 01N, 01P ..................................... 1996-05 10 Addresses: No 2nd, 4th or Forward.

--- 59992 11 1 Ratcheting End Plug (Sonnax) ................................. All ............................................... 1990-05 11 Direct Replacement for the OEM Plug that is Usually Broken. Allows you to adjust Line Pressure Back to OE Specifications. Use w/Adjustment Tool 59992TL.

--- 59992TL 1 Ratcheting End Plug Adjustment Tool .. Use to Adjust 59992 Plug ............................ 1990-05--- K59993 1 Valve Body Checkball Springs (Breakage/Collapse, Soft Shifts, 2-3/3-2 Issues) .......... 1990-05

ELECTRONIC COMPONENTS

71F 59871 12 5-6 Shift Solenoid (55-65 Ohms) ......................................................................................... 1990-0572F 59879 12 1-2 EPC/T.C.C. Solenoid (4.5-6.5 Ohms) ............................................................................ 1990-05

12 Some 1996-On models may require (2) 4.5-6.5 Ohm solenoids, please check resistance before ordering.

73F 59869 1 Internal Wiring Harness w/TOT and Case Connector (w/12” Wiring Lead, 095/96) ...... 1990-9573F 59869EB 1 Internal Wiring Harness w/TOT and Case Connector (w/18” Wiring Lead, 01M) .......... 1996-0573F 59869A 1 Internal Wiring Harness w/TOT and Case Connector (097/01N) ................................... 1991-9873F 59869B 1 Internal Wiring Harness w/TOT and Case Connector (098, 01P) .................................. 1990-0573F 59869U 13 1 Internal Wiring Harness w/TOT and Case Connector (Rostra - Universal Except Van) 1990-05

13 Aftermarket w/Individual Wires (Not OEM Ribbon Style.) Universal will Replace All (Exc. Eurovan) OEM Style Harnesses Listed Above.

74D 59875 1-2 Input/Output Speed Sensor .................. Rectangular Conn.w/2 Pins ........................... 1990-0574D 59875G 1 Input Speed Sensor ............................... D-Shaped Conn.w/2 Pins ............................. 1999-0575D 59876 1 Output Speed Sensor ................. 12’’ Pigtail Rect-Shaped Conn. w3 Pins ................. 1990-0575D 59876G 1 Output Speed Sensor .................... 12’’ Pigtail D-Shaped Conn. w3 Pins .................... 1999-0576D 59877 1 MLPS (Multifunction) Switch ............... Square Connector w/7 Pins .......................... 1990-9476D 59877A 1 MLPS (Multifunction) Switch ............... Round Connector w/7 Pins ........................... 1994-9776D 59877B 1 MLPS (Multifunction) Switch ...... Round 90-Degree Connector w/7 Pins .................. 1998-05

MISCELLANEOUS AND HARD PARTS

--- 59881 1 Tube Seal ....................................................................................................................... 1990-05--- 59880A 2 Transfer & Pinion Molded Rubber Nut Cover (Large) 097/01N ................................... 1991-98--- 59882A 1 Molded Rubber Nut Cover (Small) ...................... 097/01N .......................................... 1991-98

82B K59990 14 1 Forward (K1) Clutch Hub Plastic Centering Clip Kit (.770” Wide) ................................ 1990-9482B K59990A 14 1 Forward (K1) Clutch Hub Plastic Centering Clip Kit (.650” Wide) ................................ 1994-05

14 Usually Melt or Break w/High Miles.--- K59880W 1 Adapter Kit for Remote Trans Cooler (Sonnax,Use when OEM Cooler can’t be Flushed) .... 1990-05

Kit Allows you to install an Aftermarket Remote Oil Cooler in place of the Trans Mounted OEM Design

100F 95-101 1 Reman Valve Body .................................... Kidney-Shaped Filter ................................ 1990-94100F 95-102 1 Reman Valve Body .....................................Round-Shaped Filter ................................ 1995-96100F 95-103 1 Reman Valve Body .....................................Round-Shaped Filter ................................ 1997-98100F 95-104 1 Reman Valve Body .....................................Round-Shaped Filter ................................ 1999-05

--- T-7500 1 Pinion Shaft Removal Tool Kit (Adapt-A-Case, Pinion Seal and Bearing Access) .... 1990-On2013.1.0

14.2-6

ILL. PART PERNO. NUMBER CAR DESCRIPTION YEARS

Audi 01J Multitronic (VL300) CVT (Not Illustrated)

REBUILDER KITS

--- K7600V-S Master Kit (w/o Steels) ............................ Includes Molded Pistons ............................ 2003-On

Steel Plate Sub-Kits:

---- K7600V-9 Steel Plate Kit ................................................................................................................ 2003-On

OVERHAUL KITS

--- K76900V Overhaul Kit ............................................ Includes Molded Pistons ............................ 2003-On

CLUTCH PLATES

--- 76304V 6-7 Forward Friction (External Teeth) ........... 30T, .080” - 5.660” O.D. ............................. 2003-On--- 76305V 4-5 Forward Steel (Internal Teeth) ................. 26T, .076” - 4.135” I.D. .............................. 2003-On--- 76305VA 1 Forward Steel (Internal Teeth) ................. 26T, .089” - 4.135” I.D. .............................. 2003-On--- 76305VB 2 Forward Steel (Internal Teeth) ................ 26T, .098” - 4.135” O.D. ............................. 2003-On

--- 76321V 6 Low/Reverse Friction (Internal Teeth) .... 40T, .106” - 7.185” O.D. ............................. 2003-On--- 76322V 3 Low/Reverse Steel (External Teeth) ......... 3T, .076” - 6.440” I.D. ............................... 2003-On--- 76322VA 1 Low/Reverse Steel (External Teeth) ......... 3T, .089” - 6.440” I.D. ............................... 2003-On--- 76322VB 3 Low/Reverse Steel (External Teeth) ......... 3T, .098” - 6.440” I.D. ............................... 2003-On

TRANSMISSION OIL FILTERS & DRIVE CHAINS

--- 76600V 1 Oil Filter ......................................................................................................................... 2003-On--- 76888V 1 Drive Chain .................................................................................................................... 2003-On

ZF VT1F (CFT 25 /27) “Mini Cooper” CVTREBUILDER KITS

--- K7800V-S Master Kit (w/o Steels) ................................................................................................... 2002-On

Steel Plate Sub-Kits:

---- K7800V-9 Steel Plate Kit ................................................................................................................ 2002-On

OVERHAUL KITS

--- K78900V Overhaul Kit ................................................................................................................... 2002-On--- 78170V 1 Oil Pan Gasket .............................................................................................................. 2002-On

CLUTCH PLATES

--- 78304V 3 Reverse Friction ...................................... 24T, .099” - 6.614” O.D. ............................. 2002-On--- 78305V 3 Reverse Steel ............................................ 8T, .081” - 4.881” I.D. ............................... 2002-On

--- 78304V 3 Input Friction ............................................ 24T, .099” - 6.614” O.D. ............................. 2002-On--- 78305V 3 Input Steel .................................................. 8T, .081” - 4.881” I.D. ............................... 2002-On

TRANSMISSION OIL FILTERS & DRIVE BELTS

--- 78600V 1 Oil Filter ......................................................................................................................... 2002-On--- 91888B 1 Drive Belt ....................................................................................................................... 2002-On

14.10-12013.1.0

ILL. PART PERNO. NUMBER CAR DESCRIPTION YEARS

ZF

CV

T’S

ZF/Ford CFT23 & CFT30 (CVT)

REBUILDER BOX KITS

--- K7800VD-S Master Box Kit ........................................................ CFT23 ........................................... 2002-On--- K7800W-S Master Box Kit ........................................................ CFT30 ........................................... 2005-On

Steel Plate Sub-Kits:

--- K7800VD-9 Steel Plate Kit ........................................................ CFT23 ........................................... 2002-On--- K7800W-9 Steel Plate Kit ........................................................ CFT30 ........................................... 2005-On

OVERHAUL KITS AND GASKET SETS

--- K78900VD Overhaul Kit ........................................................... CFT23 ........................................... 2002-On--- K78900W Overhaul Kit ........................................................... CFT30 ........................................... 2005-On--- K78900W-5 AWD Sub-Kit .......................................................... CFT30 ........................................... 2005-On

GASKET AND RUBBER COMPONENTS

--- 78170VD 1 Pan Gasket ............................................................ CFT23 ........................................... 2002-On--- 78170W 1 Pan Gasket ............................................................ CFT30 ........................................... 2005-On

METAL CLAD SEALS

--- 78526VD 1 Front Pump ............................................................ CFT23 ........................................... 2002-On--- 78526W 1 Front Pump ............................................................ CFT30 ........................................... 2002-On

--- 78551VD 2 Axle ........................................................................ CFT23 ........................................... 2002-On

--- 78551W 1 Axle (Case Side) .................................................... CFT30 ........................................... 2005-On--- 78552W 1 Axle (Converter Housing Side, 2WD) ................... CFT30 ........................................... 2005-On--- 78553W 1 Axle (Converter Housing Side, 4WD) ................... CFT30 ........................................... 2005-On

CLUTCH PLATES

--- 78304VD 3 Input Clutch Friction (CFT23) .................. 30T, .062” - 5.627” O.D. ............................ 2002-On--- 78304W 3 Input Clutch Friction (CFT30) .................. 30T, .076” - 5.780” O.D. ............................ 2005-On

--- 78305V 3 Input Clutch Steel (CFT23) ...................... 24T, .071” - 4.690” O.D. ............................ 2002-On--- 78305W 3 Input Clutch Steel (CFT30) ....................... 30T, .073” - 5.625” I.D. ............................. 2005-On

--- 78304VD 3 Reverse Clutch Friction (CFT23) ............. 30T, .062” - 5.627” O.D. ............................. 2002-On--- 78321W 3 Reverse Clutch Friction (CFT30) ............. 30T, .062” - 6.555” O.D. ............................. 2005-On

--- 78305V 3 Reverse Clutch Steel (CFT23) .................. 24T, .071” - 5.200” I.D. .............................. 2002-On--- 78322W 3 Reverse Clutch Steel (CFT30) .................. 30T, .070” - 5.631” I.D. .............................. 2005-On

BUSHINGS

--- 78005VD 1 Pump Bushing ...................................................... CFT23 ........................................... 2002-On

TRANSMISSION OIL FILTERS

--- 78600VD 1 Oil Filter (Internal) ................................................. CFT23 ........................................... 2002-On--- 78609VD 1 Oil Filter (Auxillary) ............................................... CFT23 ........................................... 2002-On

--- 78600W 1 Oil Filter (Internal) ................................................. CFT30 ........................................... 2005-On

DRIVE CHAIN

--- 78888W 1 Drive Chain ............................................................ CFT30 ........................................... 2005-On

14.11-12013.1.0