01 VPS-WP-01 - Written Practice - Rev 00

PT. VERONIKA PRIMA SANITA

Procedure no. : VPS WP - 01

Revision no. : 00

Date : 31 May, 2013

Page : 1 of 29

WRITTEN PRACTICE FOR QUALIFICATION & CERTIFICATION OF NDE PERSONNEL

WRITTEN PRACTICE FOR QUALIFICATION &

CERTIFICATION OF NDE PERSONNEL

DOCUMENT : VPS - WP - 01 REVISION NO. : 00

Prepared by Reviewed by Reviewed and Approved by

Name : Eldi Misroza Name : Alamsyah Name : Adi Padmo

Position : Operation Manager Position : General Manager Position : ASNT NDT LEVEL III

Cert. No. 126596

Date : 31 May, 2013 Date : 31 May, 2013 Date : 31 May, 2013

TonnyStamp

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SUMMARY OF REVISION SHEET

This page is a record of all revisions of the written practice and the following revision (s) has (have) been

made to this written practice.

REV.

DATE

PAGE

BRIEF OF REVISION

00 31 May, 2013 All pages First Issue

-



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Daftar Isi / Table of Content Par. Uraian Par. Description Page

1 Tujuan 1 Purpose 4

2 Ruang Lingkup 2 Scope 4

3 Reference Documen 3 Reference Documents 4

4 Definisi Definisi 4 Definitions 4

5 Tingkat Kualifikasi dan Tanggung

Jawab

5 Levels of Qualification and

Responsibility

6

6 Persyaratan Pendidikan, Training

dan Pengalaman

6 Education, Training and

Experience Requirements

7

7 Program Pelatihan 7 Training Program 9

8 Pengujian 8 Examinations 10

8.1 Administrasi dan penilaian 8.1 Administration and Grading 10

8.2 Pengujian Penglihatan 8.2 Vision Acuity Examination 11

8.3 Rincian dari Pengujian 8.3 Detail of Examinations 11

8.3.1 Ujian General Level I dan Level II

(tertulis)

8.3.1 General Examination Level I and

II (written )

11

8.3.2 Ujian Spesifik Examination Level I

dan Level II (Tertulis)

8.3.2 Specific Examination Level I and

Level II ( Written )

12

8.3.3 Ujian Praktek Level I dan Level II

8.3.3 Practical Examination Level I &

Level II

12

8.3.4 Pengujian untuk Level III 8.3.4 Examination for Level III 12

8.4 Ujian - ulang 8.4 Re-examination 13

9 Sertifikasi 9 Certification 14

10 Technical Performance Evaluation

10 Technical Performance

Evaluation

15

11 Interupsi Pelaksanaan 11 Interrupted Service 15

12 Re-sertifikasi 12 Re-certification 16

13 Pemutusan 13 Termination 16

14 Pembaruan 14 Reinstatement 17

Table 1A Initial Training and Experinces

Table 1A Initial Training and Experinces

18

Table 1B Training Awal dan Pengalaman untuk NDT Level II

Limited Certification

Table 1B - Initial Training and

Experience Level for NDT

Level II Limited Certification

19

Table II - Jumlah Minimum

Pertanyaan Ujian

Table II - Minimum Number of

Examination Questions

19

Exhibit - A - Eye Examination

Record

Exhibit - A - Eye Examination

Record

20

Exhibit B NDE Personnel Certificate

Exhibit B NDE Personnel Certificate

21

Exhibit C Training Course Syllabus

Exhibit C Training Course Syllabus

22 ~ 28

Shade Gray chart Shade Gray chart 29



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1 Tujuan 1 Purpose

a. Written practice ini menetapkan cara

mengontrol dan persyaratan administrasi

untuk kualifikasi dan sertifikasi personnel

NDE. Semua level personnel dalam NDE

harus dikualifikasi dengan written practice

ini.

a. This written practice establishes the

control and administrative requirements

for the qualification and certification of

NDE personnel. All levels of NDE

personnel shall be qualified in accordance

with this written practice.

b. Procedure ini terdiri dari versi Enggris dan

Indonesia, jika ada konflik antara keduanya

maka versi Enggris yang dipakai.

b. This procedure consists of English and

Indonesian versions, shall there is conflict

between these versions the English

version shall govern.

2 Ruang Lingkup 2 Scope

a. Qualifikasi dan sertifikasi ditujukan untuk

semua Personnel NDE yang bekerja untuk

PT. VERONIKA PRIMA SANITA.

a. Qualifications and certifications are

addressed to all NDE personnel working

for PT. VERONIKA PRIMA SANITA.

b. Sertifikasi NDE Personnel untuk PT.

VERONIKA PRIMA SANITA berlaku

hanya jika personnel masih dipekerjakan

oleh PT. VERONIKA PRIMA SANITA

saja.

b. NDE Personnel certifications for the PT.

VERONIKA PRIMA SANITA are valid

only when the personnel being employed

by PT. VERONIKA PRIMA SANITA.

c. Metode yang termasuk dalam Written

practice adalah PT, MT , UT dan RT

c. The methods included in this Written

practice are PT, MT , UT and RT.

3 Reference Documen 3 Reference Documents

The ASNT Recommended Practice No.

SNT-TC-1A, 2011 edition.

The ASNT Recommended Practice No.

SNT-TC-1A, 2011 edition.

4 Definisi Definisi 4 Definition

4.1 ASNT: American Society for

Nondestructive Testing

4.1 ASNT: American Society for

Nondestructive Testing

4.2 Certification: Bukti tertulis dari

kualifikasi tersebut. 4.2 Certification: written testimony of

qualification.

4.3 Certifying Authority: GENERAL

MANAGER dari PT. VERONIKA PRIMA

SANITA

4.3 Certifying Authority: GENERAL

MANAGER of PT. VERONIKA PRIMA

SANITA

4.4 Certifying Agency: The PT. VERONIKA

PRIMA SANITA.

4.4 Certifying Agency: The PT. VERONIKA

PRIMA SANITA.

4.5 Closed Book Examination: Ujian yang

dilaksanakan tanpa adanya materi referensi

kecuali materi tersebut memang disediakan

atau untuk ujian.

4.5 Closed Book Examination: an examination

administrated without access to reference

material except for material supplied with

or in the examination.

4.6 Comparable: Persamaan atau ekivalensi

level dari tanggung jawab dan tingkat

kesulitan NDE yang ditentukan oleh

Level III PT. VERONIKA PRIMA

SANITA.

4.6 Comparable: being at an equivalent or

similar level of NDE responsibility and

difficulty as determined by PT.

VERONIKA PRIMA SANITA Level III



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4.7 Documented : Kondisi yang ditulis dalam

suatu format. 4.7 Documented: the condition of being in

written form.

4.8 Employer : PT. VERONIKA PRIMA

SANITA. 4.8 Employer : PT. VERONIKA PRIMA

SANITA.

4.9 Experience: aktifitas - aktifitas

pekerjaan yang dilaksanakan pada

metode NDE tertentu dibawah

pengarahan supervisi yang berkualifikasi

termasuk performance metode NDE dan

berhubungan dengan aktivitas2, tetapi

tidak termasuk waktu mengatur program

training.

4.9 Experience: work activities

accomplished in specific NDE method

under the direction of qualified

supervision including the performance

of NDE method and related activities,

but does not include time spent

organizing the training program.

4.10 Certifikasi terbatas : Nondestructive test

method bisa di kelompokkan lebih kecil

kedalam disiplin atau tehnik tertentu untuk

memenuhi kebutuhan spesifikasi dari PT.

VERONIKA PRIMA SANITA; ini juga

Level II, tapi dengan scope terbatas.

4.10 Limited Certification: Nondestructive test

method may be further subdivided into

limited disciplines or techniques to meet

specific PT. VERONIKA PRIMA

SANITAs needs; these are Level II certifications, but to limited scope.

4.11 Non-destructive Testing (NDT): Proses

yang melibatkan kegiatan inspeksi,

pengujian, atau pengevaluasian dari cacat

material, properti dan masalah

permesinan tanpa harus merusak ataupun

menghancurkan kegunaannya.

4.11 Non-destructive Testing (NDT): a

process that involves the inspection,

testing, or evaluation of materials

discontinuities, properties and machine

problem without further impairing or

destroying the parts serviceability.

4.12 Outside Agency: Perusahaan atau

personnel yang menyediakan jasa NDE

Level III dan yang kualifikasinya untuk

jasa ini telah direview dan disetujui oleh

GENERAL MANAGER dari PT.

VERONIKA PRIMA SANITA.

4.12 Outside Agency: a company or

personnel who provides NDE Level III

service and whose qualifications to

provide these services have been

reviewed and approved by the PT.

VERONIKA PRIMA SANITAs GENERAL MANAGER.

4.13 Kualifikasi: Demonstrasi keahlian dan

pengetahuan, disertai pelatihan dan

pengalaman yang disyaratkan sehingga

personal mampu melakukan tugas pada

kerjaan yang spesifik dengan benar.

4.13 Qualification: demonstrated skill and

knowledge, along with documented

training and experience required for

personnel to properly perform the duties of

specific job.

4.14 Tehnik : adalah katagori dalam metode

NDT; misalnya, ultrasonic, ultrasonic

thickness testing.

4.14 Technique: A category within an NDT

method; for example, ultrasonic,

ultrasonic thickness testing.

4.15 Training: Program yang terorganisasi

untuk memberi pengetahuan dan keahlian

yang dibutuhkan untuk kualifikasi.

4.15 Training: an organized program

developed to impart the knowledge and

skills necessary for qualification.

4.16 Written Practice: Prosedur tertulis yang

disusun oleh PT. VERONIKA PRIMA

SANITA secara detail tentang

persyaratannya untuk kualifikasi dan

sertifikasi Personnel NDE.

4.16 Written Practice: a written procedure

developed by the PT. VERONIKA

PRIMA SANITA that details the

requirements for qualification and

certification of NDE Personnel.



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5 Tingkat Kualifikasi dan Tanggung

Jawab

5 Levels of Qualification and

Responsibility

5.1 Hak untuk menentukan tingkat penerimaan

dari material atau item yang diuji harus

dilaksanakan oleh Level II atau Level III

NDE

5.1 Authorization for determining the

acceptability of materials or items tested

shall be performed by Level II or Level III

5.2 Trainee 5.2 Trainee

a. Seorang yang dalam proses awal di

training, di qualifikasi, dan di sertifikasi. a. An individual in the process of being

initially trained, qualified, and certified.

b. Seorang trainee diijinkan bekerja dengan

atau membantu personnel yang telah

qualified tetapi tidak diperkenankan

secara mandiri melakukan, interpret,

evaluasi atau membuat report dari NDT

b. An Trainee is allowed to work with or

assist a certified individual but shall not

be allowed to independently conduct,

interpret, evaluate or report the result of

any NDT Test.

5.3 NDE Level I 5.3 NDE Level I

a. Level I NDE harus dikualifikasi untuk bisa

dengan benar melakukan kalibrasi,

examination khusus, dan evaluasi khusus

sesuai dengan instruksi tertulis dan

merecord hasilnya.

a. An NDE Level I personnel shall be

qualified to properly perform specific

calibrations, specific test, and specific

evaluations according to written

instructions and to record the results.

b. Dia harus menerima panduan atau

supervisi dari personnel yang memiliki

sertifikat NDE Level II atau Level III.

b. He shall receive the necessary guidance

or supervision from a certified NDE

Level II or III personnel.

5.4 NDE Level II 5.4 NDE Level II

a. Level NDE II harus dikualifikasi untuk

mensetup dan mengkalibrasi peralatan dan

menginterpretasikan dan mengevaluasi

hasil examination dengan mengacu Code,

Standard dan Specifikasi yang berlaku.

a. An NDE Level II personnel shall be

qualified to set up and calibrate equipment

and to interpret and evaluate test result

with respect to applicable codes, standards

and specifications.

b. Dia harus familiar dengan intrumentasi,

peralatan dan keterbatasan dari metodenya

dan harus bertanggung jawab bila diminta

membimbing saat on-the-job training

personnel yang sedang training dan

personnel NDE Level I.

b. An NDE Level II shall be thoroughly

familiar with the instruments, equipment

and limitations of the method and shall

exercise assigned responsibility for on-the-

job training and guidance of trainees and

NDE level I personnel.

c. Dia harus dapat menyiapkan instruksi

tertulis dan mengaturnya dan melaporkan

investigasi dari pelaksanaan uji tak

merusak.

c. An NDE Level II shall be able to prepare

written instructions and to organize and

report nondestructive testing

investigations.

d. Seorang personnel NDE Level II untuk

Radiographic Interpreter harus qualified

untuk mengeset dan mengkalibrasi

peralatan dan menginterpret, mengevaluasi

qualitas film radiograpy dan evaluasi

indikasi atau cacat dengan pedoman Code

d. NDE Level II personnel for interpreter

shall be qualified to set up and calibrate

equipment and to interpret, evaluate the

quality of film radiographs and evaluate

indications or defects with respect to

applicable codes, standards and



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yang berlaku, Standard dan Spesifikasi. specifications.

e. Seorang personnel NDE Level II thickness

gauging harus familiar dengan

intrumentasi, peralatan dan keterbatasan

dari metodenya dan harus qualified untuk

mengeset dan mengkalibrasi peralatan dan

menginterpret, mengevaluasi hasil

examination dengan pedoman Code yang

berlaku, Standard dan Spesifikasi.

e. NDE Level II personnel for thickness

gauging shall be thoroughly familiar with

the instruments, equipment and limitations

of the method and shall be qualified to set

up and calibrate equipment and to

interpret, evaluate test results with respect

to applicable Codes, Standards and

Specifications.

5.5 NDE Level III 5.5 NDE Level III

a. Level III NDE harus bisa membuat,

mengqualifikasi, dan mengesahkan

prosedur, menetapkan dan mengesahkan

teknik pelaksanaan, menginterpretasikan

Code, Standard, specifikasi dan dan

prosedur; dan merencanakan metode NDE

yang penting, teknik dan prosedur yang

dipakai.

a. An NDE Level III personnel shall be

capable of developing, qualifying, and

approving procedures, establishing and

approving techniques, interpreting Codes,

Standards, Specifications and Procedures;

and designating the particular NDE

methods, technique and procedure to be

used.

b. Dia harus bertanggung jawab terhadap

terselesaikannya operasi NDE sesuai

kualifikasi dan penugasannya dan harus

bisa interpretasi dan mengevaluasi hasil

sesuai dengan Code, Standard, dan

Sesifikasi yang berlaku.

b. NDE Level III personnel shall be

responsible for the NDE operations for

which qualified and assigned to which he

is assigned and shall be capable of

interpreting and evaluating results in terms

of existing Codes, Standards, and

Specifications.

c. Dia harus memiliki latar belakang praktis

tentang material, fabrikasi atau produk

teknologi untuk menyediakan teknik yang

sesuai dan membantu menetapkan kriteria

penerimaan bila tidak tersedia.

c. NDE Level III personnel shall have

sufficient practical background in

applicable materials, fabrication or product

technology to establish techniques and to

assist in establishing acceptance criteria

where none are otherwise available.

d. Dia harus mengenal secara umum dengan

metode-metode NDE lain yang digunakan. d. An NDE Level III personnel shall have

general familiarity with other commonly

used in NDE methods.

e. Dia, dengan metode yang disertifikasi,

harus mampu melatih dan menguji Level I

NDE dan Level II NDE personnel untuk

sertifikasi pada method nya.

e. An NDE Level III personnel, in the

methods in which certified, shall be

capable of training and examining of NDE

Level I and Level II personnel for

certification in those method.

f. Dia harus diberi wewenang untuk

menyelenggarakan program pelatihan dan

sertifikasi sesuai dengan prosedure ini.

f. NDE Level III personnel shall be

authorized to administer the training and

certification program in accordance with

this written practice.

6. Pendidikan, Training dan Pengalaman 6. Education, Training and Experience

Requirements

6.1 Calon NDE sertifikasi harus mempunyai 6.1 Candidates for certification in NDE shall



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cukup pendidikan, training, dan

pengalaman untuk meyakinkan qualifikasi

pada NDE method. Dokumentasi sebelum

certifikasi dianggap sebagai bukti dari

qualifikasi untuk level yang setara dari

certifikasi.

have sufficient education, training, and

experience to ensure qualification in those

NDE methods. Documentation of prior

certification is considered as evidence of

qualification for comparable levels of

certification.

6.2 Training dan / atau pengalaman yang

didokumentasikan yang didapat pada

posisi dan aktivitas yang setara dengan

level I, II dan / atau III sebelum pembuatan

written practice bisa dianggap memenuhi

kriteria daro par. 6.3.

6.2 Documented training and / or esperience

gained in positions and activities

comparable to those of levels I, II and / or

III prior to establishment of written

practice is considered in satisfying the

criteria of par. 6.3.

6.3 Calon NDE Level I dan II harus memenuhi

salah satu dari kriteria berikut: 6.3 An NDE Level I and II Candidate shall

satisfy one of the following criteria :

a. Personnel yang bersertifikasi NDE Level I

and II harus memiliki pendidikan,

pengalaman dan pelatihan sesuai dengan Table 1 A dan Table 1 B

a. NDE Level I and II certified personnel

shall satisfy the education, experience and

training requirements of Table 1 A and

Table 1 B

b. Untuk kualifikasi langsung ke Level II,

jam pelatihan harus sedikitnya adalah

kombinasi jam yang dipersyaratkan untuk

Level I dan II pada metode yang berlaku,

terkecuali bila calon tersebut telah

terkualifikasi sebelumnya, atau memiliki

persamaan posisi sesuai dengan Level II,

dalam kasus ini persyaratan untuk

pelatihan dinyatakan telah terpenuhi.

b. For Level II direct qualification with no

time at level I, the training hours shall

consist of at least the combined required

hours for Level I and II in the applicable

method, except when the candidate has

either been previously qualified to, or has

held a position equivalent to that of a

Level II, in which case, the requirement for

training may be considered met.

6.4 Calon NDE Level III harus mengikuti item

a dan salah satu kriteria pendidikan

ataupun pengalaman (b, c atau d):

6.4 An NDE Level III candidate shall satisfy below item a and one of the following

education and experience criteria ( b, c or d):

a. Memiliki jam training minimum jumlah

dari level I dan level II sesuai metode,

seperti yang tercantum dalam Table 1 A.

a. Have the training hours minimum the sum of Level I and Level II in applicable method, as

stated in the Table 1 A.

b. Lulus dalam 4 tahun di perguruan tinggi

atau Universitas dengan tingkat sarjana

atau science , plus 1 tahun pengalaman

melebihi syarat2 Level II NDE dalam

penugasan yang minimum sebanding

dengan Level II NDE pada metode yang

digunakan, atau:

b. Have graduated of four (4) year college or

university with degree in engineering or

science , plus one (1) additional year of

experience beyond the level II

requirements in NDE in an assignment at

least comparable to that of an NDE Level

II in the applicable method(s), or :

c. Telah lulus, tidak kurang dari dua tahun

belajar di bidang engineering atau science

pada universitas yang terakreditasi,

perguruan tinggi atau sekolah teknik

ditambah 2 tahun pengalaman melebihi

syarat2 Level II NDE dalam penugasan

yang minimum sebanding dengan Level II

NDE pada metode yang digunakan, atau:

c. Have Completed with passing grades at

least two years of engineering or science

study at an accredited university, college,

or technical school, plus two (2)

additional years of experience beyond the

level II requirements in NDE in an

assignment at least comparable to that of

an NDE Level II in the applicable

method(s), or :



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d. Telah mempunyai pengalaman empat (4)

tahun melebihi syarat2 Level II NDE dalam

penugasan yang minimum sebanding

dengan Level II NDE pada metode yang

digunakan.

d. Have four (4) years of experience beyond

the level II requirements in NDE in an

assignment at least comparable to that of

an NDE Level II in the applicable

method(s).

7 Program Pelatihan 7 Training Program

7.1 Personel yang terpilih (trainee) harus

diberikan pelatihan yang terorganisir untuk

meyakinkan trainee benar-benar terbiasa

dengan prinsip dan praktek dari NDE

tertentu sehubungan dengan level dari

sertifikasi yang diinginkan dan proses yang

digunakan dan produk yang di uji.

Training harus termasuk teori, praktek,

program pengembangan dan perlakuan

pada pengujian tak merusak dan untuk

memenuhi pengalaman yang cukup untuk

memenuhi waktu yang disyaratkan pada

spesifik teknik, trainee kemudian

dikembalikan ke NDE Level III. Pada saat

ini, trainee akan diberikan kelas pelatihan

untuk metode dimana dia akan

dikualifikasikan (Kelas pelatihan dapat

bersamaan dengan trainee mendapatkan

pengalamannya). Semua program training

harus di aprove oleh NDE Level III yang

bertanggung jawab.

7.1 Personnel selected (trainee) are given

organized training for ensuring the trainee

is thoroughly familiar with the principles

and practices of specified NDE method

related to the level of certification desired

and applicable processes to be used and

product to be tested. The training shall

include theory, practical training,

development and aptitude in

nondestructive examination, and gain

experience for the appropriate time for

meeting the general time guide in the

specific technique; the trainees will be

referred back to the NDE Level III. At this

time, trainees will be given the classroom

training (classroom training may also be

given simultaneously as the trainee gains

practical experience) for the method in

which he will qualify.

All training programs shall be approved by

the responsible DNE Level III.

7.2 Procedur diatas diikuti dalam pemilihan,

training dan kualifikasi personel yang tidak

memiliki pengalaman pengujian tak

merusak sebelumnya. Setelah

menunjukkan bukti training sebelumnya

dan/atau kualifikasi, NDE level III dapat

melakukan penilaian terhaddap program

training untuk latar belakang dan

pengalaman personel. Tipe pengujian

specific yang didefinisikan untuk setiap

NDE teknik akan diikuti dalam semua

kasus.

7.2 The above procedure will be followed in

selecting, training and qualifying personnel

with no previous experience in

nondestructive examination. Upon

presentation of proof of prior training and /

or qualification, the NDE Level III may

exercise judgement in tailoring the training

program to personnels background and experience. The specific types of

qualification testing as defined for each

NDE technique will be followed in all

cases.

7.3 Jika PT. VERONIKA PRIMA SANITA

memakai jasa training service dari luar,

GENERAL MANAGER harus

bertanggung jawab untuk memastikan

bahwa training dari luar tersebut

memenuhi persyaratan dari written practice

ini.

7.3 When PT. VERONIKA PRIMA SANITA

phurchase outside training services, the

GENERAL MANAGER shall be

responsible for ensuring that such services

meet the requirements of this written

practice

7.4 Program pelatihan harus sesuai dengan

Written Practice ini dan Program Pelatihan 7.4 Training outline shall be as per this

Written Practice and NDE Training



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NDE ANSI/ASNT CP-105 untuk sesuai

dengan masing masing metodenya

minimum harus digunakan sebagai acuan

Program ANSI / ASNT CP - 105 for the

applicable method as a minimum shall be

used as technical source materials.

8 Pengujian 8 Examinations

8.1 Administrasi dan penilaian 8.1 Administration and Grading

8.1.1 NDE Level III harus bertanggung jawab

melakukan pengujian dan pembobotan

NDE Level I, II atau personnel Level III

lainnya.

8.1.1 The NDE Level III shall be responsible for

administration and grading the NDE Level

I, II or other Level III personnel.

8.1.2 Semua ujian tertulis harus closed book,

kecuali data yang diperlukan seperti grafik,

table, spesifikasi, procedure, Code boleh

disediakan selama dalam waktu ujian.

8.1.2 All written examinations shall be closed

book, except the necessary data such as

graphs, tables, specifications, procedures,

Codes may be provided with during

examination.

8.1.3 Level III harus bertanggung jawab untuk

memilih dan approve semua pertanyaan

ujian.

8.1.3 The Level III shall be responsible to select

and approve all the examination questions

8.1.4 Untuk personnel Level I dan II, hasil grade

harus ditentukan dengan rata2 sederhana

dari hasil ujian general, spesifik, dan ujian

praktek, untuk personnel Level III , hasil

grade harus ditentukan dengan rata2

sederhana dari hasil ujian basic, methode

dan ujian spesifik; seperti contoh dibawah

ini.

8.1.4 For Level I and II personnel, a composite

grade shall be determined by simple

averaging of the results of the general,

specific and practical examinations, for

Level III personnel a composite grade shall

be determined by simple averaging of the

results of the basic, method and specific

examination; as example below.

Susunan grade diatur sebagai berikut:

(Contoh Level II )

Examination Actual Grade

General 70 %

Specific 84 %

Practical 90 %

Composite Grade = (70+84+90)/3 = 81.33

%

The composite grade is determined as

follows : ( Example for Level II )

Examination Actual Grade

General 70 %

Specific 84 %

Practical 90 %

Composite Grade = (70+84+90)/3 = 81.33

%

8.1.5 Hasil ujian kualifikasi harus lulus dengan

nilai rata rata gabungan minimum 80 %, dengan nilai minimum 70 % untuk masing-

masing pengujian.

8.1.5 Examinations administered for

qualification shall result in a passing

composite grade of at least 80 %, with no

individual examination having a passing

grade less than 70 %.

8.1.6 Bila ujian dilaksanakan oleh badan atau

agensi diluar PT. VERONIKA PRIMA

SANITA dan hanya menyatakan lulus

atau tidak lulus, pada sertifikatnya, maka

PT. VERONIKA PRIMA SANITA bisa

menerima kelulusannya dengan nilai 80 %

untuk ujian tersebut.

8.1.6 When an examination is administrated and

graded for the by an outside agency and

issues grades of pass or fail only, on a

certified report, then PT. VERONIKA

PRIMA SANITA may accept the pass

grade as 80 % for that particular

examination.



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8.2 Pengujian penglihatan jarak dekat: 8.2 Near Vision Acuity Examination :

8.2.1 Penglihatan jarak dekat harus dilaksanakan

setiap tahun oleh Level III atau Dokter,

habis masa berlaku pada tanggal terakhir

pada bulan jatuh tempo nya.

8.2.1 Near Vision Acuity shall be administered

annually by Level III or Medical Doctor,

the examination expire on the last day of

month of expire.

8.2.2 Pengujian diperlukan untuk meyakinkan

penglihatan dekat baik normal ataupun

dengan kaca mata ninimum satu mata bisa

membaca tulisan huruf J-2 atau tipe dan

ukuran yang setara dengan jarak minimum

30 cm pada Tes Chart Standar Jaeger.

8.2.2 An examination is required to assure

natural or corrected near vision in at least

one eye by reading J-2 letters or equivalent

type and size at a distance not less than 12

inches on a standard Jaeger test chart

8.2.3 Sebagai tambahan NDE Level III harus

yakin bahwa kandidat tersebut memiliki

kemampuan untuk membedakan kontras

diantara warna2, menggunakan Ishiharas

Test Plates ( minimum 14 plates ).

8.2.3 In addition the NDE Level III shall satisfy

himself of the candidates ability to distinguish and differentiating contrasts

among colours, using Ishiharas Test Plates (minimum 14 plates).

8.2.4 Untuk personnel RT dan MT harus bisa

membedakan bayangan kelabu,

menggunakan copy atau computer dari

Shade Grey Test Plates dengan jarak 30 ~

40 cm. dengan pencahayaan kondisi kerja

normal pada computer. Syarat kelulusan,

minimum 20 pembacaan harus benar.

8.2.4 For NDE personnel on RT and MT, they

shall be able to distinguish and

differentiating shades of grey, using a hard

copy or on computer screen of Shade Grey

Test Plates at a distance of 30 ~ 40 cm.

under normal desktop working light

condition. Passing grade, minimum 20

correct readings required.

8.2.5 Hasil tes mata ini harus didokumentasikan

dalam Exhibit A atau form yang serupa. 8.2.5 The eye exam results shall be documented

in Exhibit A or similar form.

8.3 Detail dari Pengujian 8.3 Detail of Examinations

8.3.1 Ujian General Level I dan Level II

(tertulis):

8.3.1 General Examination Level I and II

(written ):

a. Ujian general harus melingkupi ujian dasar

yang berhubungan dengan metode yang

diaplikasikan.

a. The general examination shall cover the

basic test principles relative to the

applicable method.

b. Pertanyaan ujian harus meliputi metode

yang digunakan drajat yang diperlukan

pada written practice dan NDE Training

Program ANSI / ASNT CP 105 sebagai panduan untuk metode RT, UT, MT dan

PT.

b. The examination questions shall covers

the applicable methods to the degree

required by this written practice and NDE

Training Program ANSI / ASNT CP

105 as a guide for RT, UT, MT and PT.

c. Minimum jumlah pertanyaan harus sesuai

dengan Table II c. The minimum number of questions shall

be as in Table II

d. Certifikat ACCP Level II yang masih

berlaku memenuhi kriteria ujian General

dan Praktek pada setiap method yang

tersebut.

d. A valid endorsement on an ACCP Level II

certificate fulfills the corresponding

criteria General examination and Practical

examination for each applicable method.

e. Certifikat ASNT Level II yang masih

berlaku memenuhi kriteria ujian General

pada setiap method yang tersebut.

e. A valid ASNT NDE Level II certificate

fulfills the corresponding General

examination for each applicable method.



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8.3.2 Ujian Spesifik Examination Level I dan

Level II (Tertulis):

8.3.2 Specific Examination Level I and Level

II ( Written ) :

a. Pengujian spesifik harus melingkupi

peralatan, prosedur operasi dan teknik uji.

Selain itu juga harus melingkupi

spesifikasi atau Code dan kriteria

penerimaan untuk prosedur NDE yang

dipakai.

a. The specific examination shall cover the

equipment, operating procedures and test

techniques. It shall also cover

specifications or Codes and acceptance

criteria for the applicable NDE procedure.

b. Minimum jumlah pertanyaan harus sesuai

dengan Table II

b. The minimum number of questions shall

be as in Table II

c. Ujian spesific bisa ditiadakan, jika calon

mempunyai sertifikat yang masih berlaku

dari ACCP atau ASNT NDE Level II pada

method / sektor industri dan jika

pengalaman yang ada didokumentasikan.

c. The specific examination may be deleted,

if candidate has a valid ACCP or ASNT

NDE Level II certificate in the method /

industrial sector and if documented

experience exists to permit such.

8.3.3 Ujian Praktek Level I dan Level II 8.3.3 Practical Examination Level I & Level

II

a. Ujian praktek harus termasuk

pendemonstrasian kemampuan dalam

pelaksanaan metode uji tak merusak yang

digunakan dan evaluasi hasil yang didapat.

The practical examination shall comprise

demonstrated proficiency in performing

the applicable nondestructive examinations

and evaluations of the results obtained.

b. Satu atau lebih sampel cacat untuk ujian

RT, UT, MT dan PT harus di setujui oleh

NDE Level III. Hasil ujian praktek ini

harus didokumentasikan kedalam record

pengujian dengan harus dimasukkan

minimum 10 poin checklist tentang

pemahaman variabel dan persyaratan persyaratan prosedur yang ada dalam PT.

VERONIKA PRIMA SANITA, harus

termasuk dalam ujian.

One or more flawed specimen for

examination of RT, UT, MT and PT shall

be approved by the NDE Level III. The

practical examination results shall be

documented on an examination record

with at least 10 check points requiring an

understanding of examination variables

and PT. VERONIKA PRIMA SANITAs procedure requirements shall be included

for examination.

c. Untuk Radiographic Interpreter, minimum

10 (sepuluh) sample film harus digunakan

untuk ujian praktek dengan menjawab

minimum 10 checkpoints.

For Radiographic Interpreter, a minimum

10 (ten) sample of films shall be used for

practical examination with at least 10

checkpoints.

8.3.4 Pengujian untuk Level III 8.3.4 Examination for Level III

a. Ujian Basic (disyaratkan hanya sekali

ketika mengambil lebih dari satu metode): a. Basic Examination ( required only once

when more than one method examination

is taken ) :

Limabelas (15) pertanyaan berkaitan

dengan pengertian dari dokumen SNT-TC-

1A.

Dua puluh (20) pertanyaan berkaitan

dengan material, proses fabrikasi dan

teknologi produksi yang biasa dipakai.

Dua puluh (20) pertanyaan yang dipilih

Fifteen (15) questions relating to

understanding of the SNT-TC-1A

document.

Twenty (20) questions relative to

applicable materials, fabrication and

product technology.

Twenty (20) questions selected from or



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dari pertanyaan yang sama dengan

pertanyaan Level II pada metode NDE

tersebut.

similar to the published Level II questions

of other appropriate NDE methods.

b. Pengujian Metode (untuk setiap metode): b. Method Examination ( each method ) :

Tiga puluh (30) pertanyaan berkaitan

dengan pemahaman dasar, yang diambil

dari atau yang sama dengan pertanyaan

dari ASNT Level III untuk setiap

metodenya.

Lima belas (15) pertanyaan berkaitan

dengan aplikasinya dan penentuan teknik

dan prosedur yang diambil dari dan atau

yang sama dengan pertanyaan yang ada

dari ASNT Level III untuk setiap

metodenya.

Dua puluh (20) pertanyaan untuk

interpretasi Code, Standard dan spesifikasi

yang berkaitan terhadap metode tersebut.

Thirty (30) questions relating to

fundamentals and principles, which are

selected from or are similar to the

published ASNT Level III questions for

each method.

Fifteen (15) questions relating to the

application and the establishment of

techniques and procedures which are

selected from or are similar to the

published ASNT Level III questions for

each method.

Twenty (20) questions relating to the

interpretation of Codes, Standards and

Specifications related to the method.

Pemegang sertifikat yang masih berlaku

dari ASNT Level III or ACCP Professional

Level III telah memenuhi persyaratan yang

di par. 8.3.4 (a) dan 8.3.4 (b).

A valid endorsement on an ASNT Level

III or ACCP Professional Level III

certificate fulfils the examnation criteria

described in par. 8.3.4 ( a ) and 8.3.4 (b)

for each applicable method.

c. Ujian Spesifik (untuk setiap metode) c. Specific Examination ( for each method )

Dua puluh (20) pertanyaan tentang

spesifikasi, peralatan, teknik dan prosedure

tertulis yang diaplikasikan pada produk

dan metode yang dilaksanakan di PT.

VERONIKA PRIMA SANITA dan yang

ditulis dalam prosedur qualifikasi PT.


Twenty (20) questions relating to

specifications, equipment, techniques and

procedures applicable to PT. VERONIKA

PRIMA SANITAs product (s) and methods employed and to the

administration of the PT. VERONIKA

PRIMA SANITAs written practice.

Ujian specific dari method yang terkait

bisa diabaikan untuk calon yang

pemegang sertifikat yang masih berlaku

dari ASNT Level III atau ACCP

Professional Level III dan jika di

dokumentasikan bukti dari pengalaman

nya, termasuk persiapan pembuatan

prosedur yang mengacu ke Codes,

Standards, atau Specification dan evaluasi

dari hasil ujian.

The specific examination in the applicable

method may be deleted for a candidate

who has a valid endorsement on an ASNT

Level III or ACCP Professional Level III

certificate in the method and if

documented evidence of experience exists,

including preparation of procedures to

Codes, Standards, or Specifications and

evaluation of the test results.

8.4 Ujian - ulang 8.4 Re-examination

a. Batasan dibawah ini harus dipakai syarat

ujian ulang dari personnel dalam

kualifikasi uji nondestructive:

a. The following limitations shall be applied

on re-examination of personnel for

qualification in non-destructive

examination :

b. Personnel gagal memenuhi grade yang b. Personnel failing to attain the required



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dibutuhkan harus menunggu paling sedikit

30 hari atau menerima tambahan training

yang cocok ditentukan oleh Level III

penguji sebelum dilakukan pengujian

kembali.

grade must wait at least 30 days or receive

suitable additional training as discretion by

the Level III examiner prior to being re-

examined.

9 Sertifikasi 9 Certification

9.1 Setelah berhasil melewati ujian kualifikasi

, personnel tersebut harus disertifikasi

sesuai dengan metode dan level untuk

kualifikasinya.

Sertifikat qualifikasi untuk RT, UT, PT,

MT harus di tanda tangani oleh

GENERAL MANAGER dan diverifikasi

oleh NDE Level III metode yang terkait.

Sertifikasi (Exhibit B atau form serupa)

harus disimpan kedalam file

nondestructive

9.1 Upon successful completion of

qualification examination, the personnel

shall be certified in the method and to the

level for which he is qualified.

The qualification certificate for RT, UT,

PT, MT shall be verified by the NDE

Level III in applicable method and shall be

certified by the GENERAL MANAGER.

The certification record (Exhibit B or

similar form) shall be maintained in the

nondestructive examination personnel

records file.

9.2 Personnel NDE Level I or II for PT, MT,

UT dan RT yang bergabung keperusahaan

yang telah dikualifikasi oleh Institusi

diluar dan dapat menunjukkan sertifikat

authentic telah memenuhi persyaratan

qualifikasi dari PT. VERONIKA PRIMA

SANITA written practice dan bisa

disertifikasi setelah lulus ujian general,

specific dan praktek yang ditentukan oleh

NDE Level III.

9.2 NDE Personnel Level I or II for PT, MT,

UT & RT joining the company who have

been qualified by Outside Agencies or

Government qualification (i.e. BATAN for

RT) and can provide authentic certificates

or License fulfils the qualification

requirements of PT. VERONIKA PRIMA

SANITAs written practice and shall be certified after have passed general, specific

and practical examination at the discretion

of the NDE level III.

9.3 NDE Level III akan menyimpan semua

record sertifikasi. Bila NDE level III dari

subkontrak, GENERAL MANAGER

harus menyimpan record sertifikasi.

Record personnel yang qualified akan

termasuk tersebut dibawah ini:

9.3 The NDE Level III shall maintain the

certification records. If NDE Level III

Services are subcontracted, the

GENERAL MANAGER shall maintain

records of certification. Personnel records

of certified personnel will include the

followings :

1. Nama dari personnel tersebut.

2. Level dari sertifikasi dan metode examinationnya

3. Latar belakang pendidikan dan pengalaman kerjanya.

4. Pernyataan memuaskan penyelesaian complete training.

5. Hasil dari examination mata yang berlaku

6. Copy dari ujian atau bukti kesuksesan komplet ujian

1. Name of certified personnel. 2. Level of certification and test

method.

3. Education background and experience of certified personnel.

4. Statement indicating satisfactory completion of training.

5. Result of current eye examination 6. Current examination copy(ies) or

evidence of successful completion of

examinations.

7. Other suitable evidences of



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7. Bukti lain untuk kecukupan qualifikasi bila kualifikasi digunakan

sebagai pengganti ujian specific sesuai

par. 8.3.5 (b).

8. Bobot persen rata rata atau bukti bobot yang sesuai.

9. Tanda tangan Level III yang memverifikasi qualifikasi dari calon

untuk sertifikasi. Untuk sertifikasi

level III, harus diverifikasi oleh

GENERAL MANAGER.

10. Tanggal sertifikasi dan/atau resertifikasi dan penunjukkan untuk

NDE.

11. Tanggal berlakunya sertifikat.

12. Tanda tangan employer berwenang yang mensertifikasi sertifikasi (

GENERAL MANAGER PT.

VERONIKA PRIMA SANITA)

satisfactory qualifications when such

qualifications are used in lieu of the

specific examination prescribed in

par. 8.3.5 ( b ).

8. Composite grade(s) or suitable evidence of grade.

9. Signature of Level III that verified qualifications of candidate for

certification. For level III

certification, it shall be verified by

GENERAL MANAGER

10. Date of certification and / or re-certification and date of assignments

to NDT.

11. Certification expiration date. 12. Signature of PT. VERONIKA

PRIMA SANITAs certifying authority (GENERAL MANAGER )

9.4 Interval sertifikasi tidak boleh melebihi

ketentuan ini :

Level I , II dan III = 5 tahun

Habis masa berlaku sertifikat pada tanggal

terakhir pada bulan jatuh tempo nya.

9.4 Certification shall not exceed the following

intervals :

Level I , II and III = 5 years

The certifications expire on the last day of

the month of expire.

10 Technical Performance Evaluation 10 Technical Performance Evaluation

a. Personnel NDE bisa diuji setiap saat dan

sertifikat yang dimiliki bisa diperpanjang

atau dicabut sesuai kebijaksanaan level III

a. NDT personnel may be re-examined any

time and have their certificates extended or

revoked as discretion by Level III

b. Technical performance harus dilaksanakan

setiap tahun menggunakan pertanyaan2

(minimum 10 check point) yang

berhubungan NDE methodenya oleh Level

III. Evaluasi dan dokumentasi mengikuti

format dan petunjuk sesuai paragraph

8.3.3.

b. Technical performance evaluation shall be conducted annually using practical method

questions (with at least 10 check points)

related to the applicable NDE method by the

Level III. The evaluation and documentation

shall follow the format and guidelines

described in paragraph 8.3.3.

c. Sebagai ganti dari Technical performance

evaluation, ujian harus dilaksanakan pada

general, specific dan practical.

c. In lieu of the above Technical performance

evaluation, the examinations shall be

conducted in general, specific and

practical.

11 Interupsi Pelaksanaan 11 Interrupted Service

11.2 Demonstrasi yang tidak berlanjut terhadap

service, pengetahuan atau performance

keterlambatan dalam sertifikat

perpanjangan waktu kualifikasi (Table 1 A

dan 1 B). Dalam keadaan yang serupa atau

sama diatas terjadi, NDE level III akan

11.1 Lack of continued demonstration of

satisfactory service, knowledge or

performance and delays in certification due

to extended experience qualifying time

(Table IA and 1B). In the event that

circumstances similar to or the same as



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mereview secara detail keadaan secara

specific dan menentukan kursus yang

diperlukan atau mencabut sertifikat, ujian

ulang atau melakukan evaluasi lanjuta

terhadap performance praktek personel.

above arise, the NDE level III will review

in detail the specific circumstances and

determine the necessary course or action to

revoke certification, required re-

examination or conduct extended

evaluation of the personnels practical performance.

11.2 Tidak dalam kondisi yang sesuai 8.4 (re-

examination), periode dimana terdapat

interupsi pelaksanaan yang lebih dari 6

bulan harus diadakan evaluasi ulang

terhadap kompetensi seseorang oleh NDE

Level III.

11.2 Not withstanding the provisions of 8.4 (Re-examination), any period of interrupted

service more than 6 months shall require re evaluation of the personnels competence by the NDE Level III.

12 Re-sertifikasi 12 Re-certification

Semua level dari personnel NDE harus

disertifikasi ulang sesuai dengan salah satu

dari kriteria-kriteria berikut ini:

All levels of NDE personnel shall be re-

certified in accordance with one of the

following criteria :

a. Adanya bukti kontinyuitas evaluasi tehnik

kinerja yang memuaskan untuk level I dan

II sesuai paragraph 10. Hasil yang tidak

memuaskan dari technical performance,

personel NDE harus direview untuk

evaluasi lebih lanjut oleh level III dan

GENERAL MANAGER. Tindakan

koreksi bisa dengan ujian tambahan, ujian

ulang atau pencabutan sertikat NDE.

a. Evidence of continuing satisfactory technical performance of NDE personnel level I and II

as described in paragraph 10. Unsatisfactory

results of technical performance, the NDE

personnel shall be reviewed for further

evaluation by the Level III and the

GENERAL MANAGER. The corrective

action may be additional test, re-examination

or revoke of the NDE certificate.

b. Bukti kontinyuitas kinerja yang

memuaskan dari NDE Level III seuai

tugasnya, seperti yang ditentukan oleh

GENERAL MANAGER, boleh

digunakan sebagai dasar sertifikasi ulang

NDE Level III.

b. Evidence of continued satisfactory

performance of the NDE Level III duties,

as determined by the GENERAL

MANAGER, may be used as the basis for

re-certification of the NDE Level III.

13 Pemutusan 13 Termination

Personnel yang disertifikasi dengan

prosedur ini, sertifikatnya tidak berlaku

lagi dengan berakhirnya hubungan kerja

mereka di PT. VERONIKA PRIMA

SANITA.

13.1 Personnel certified under this procedure

shall have their certification revoked upon

termination of employment with PT.


Personnel yang sertifikasinya berakhir,

boleh disertifikasi ulang sebagai level

NDE seperti yang lalu oleh PT.

VERONIKA PRIMA SANITA

berdasarkan pada ujian, sesuai paragraf 8,

asalkan semua persyaratan seperti berikut

bisa terpenuhi:

13.2 Personnel whose certification has been

terminated may be re-certified to the

former NDE level by PT. VERONIKA

PRIMA SANITA based on examination as

described in par. 8, provided all of the

following conditions are met :

a. Personnel telah menyetujui sebelum a. The personnel has proof of prior



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adanya sertifikasi certification

b. Terus bekerja dalam kapasitasnya sesuai

sertifikatnya dalam waktu enam (6) bulan

setelah masa berhentinya.

b. The personnel was working in the capacity

to which certified within six (6) months

of termination.

c. Personnel disertifikasi ulang dalam waktu

enam (6) bulan setelah masa berhentinya c. The personnel is being re-certified within

six ( 6 ) months of termination

d. Sebelum pengujian untuk sertifikasi,

personnel yang tidak memenuhi

persyaratan tersebut diatas harus

mendapatkan tambahan pelatihan yang

cukup dari NDE Level III.

d. Prior to being examined for certification, personnel do not meet the above

requirements shall receive additional training

at the discretion of the NDE level III.

14 Pembaruan 14 Reinstatement

Personnel yang sertifikasinya telah habis,

bisa diperbarui sesuai NDE level awalnya,

tanpa adanya ujian baru, asalkan semua

persyaratan berikut terpenuhi:

Personnel whose certification has been

terminated may be reinstated to the former

NDE level, without new examination,

provided all the following conditions are

met:

a. PT. VERONIKA PRIMA SANITA telah

menyimpan record sertifikat personnel

yang dibutuhkan di paragraph 9.3

a. PT. VERONIKA PRIMA SANITA has

maintained the personnel certification

records as required in par. 9.3

b. Sertifikat dari personnel belum habis masa

berlakunya. b. Personnel certification did not expire

during termination.

c. Pembaruan sertifikat dalam kurun waktu

enam (6) bulan sebelum habis masa

berlakunya.

c. Personnel are being reinstated within six

(6) months of termination.



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Table I. A

Initial Training and Experience Level

Examination

Method

NDT

Level Technique

Training

Hours

Experience

Remarks Minimum Hours

in Method Total Hours

in NDT

Liquid

Penetrant

I 4 70 130

II 8 140 270

Magnetic

Particle

I 12 70 130

II 8 210 400

Radiological I

Radiographic 40 210 400

II 40 630 1200

Ultrasonics

I 40 210 400

II 40 630 1200

II Time of Flight

Diffraction 40

160 NA Starting Point,

UT - II

II Phased Array 80 160 NA Starting Point,

UT - II

Note:

1. For Level II certification, the experience shall consist of time at Level I or equivalent. If person is being qualified directly to Level II with no time at Level I, the required experience shall consist of the sum of the times required

for Level I and Level II and the required training shall consist of the sum of the hours required for Level I and

Level II.

2. For Level III certification, the required experience shall consist of the sum of time required for Level I and Level II, plus additional time in par. 6.2 as applicable. The required formal training shall consist of the Level I and

Level II training plus additional formal training of product knowledge training, auditor training or other suitable

training at the discretion by GENERAL MANAGER

3. While fulfiling total NDT experience requirement, experience may be gained in more than ( 1 ) method, however, the minimum hours shall be met for each method.



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Table I. B

Initial Training and Experience Level for

NDT Level II Limited Certification

Examination

Method Limited Certification

Technicians Starting Point

Formal

Training

Minimum Required Work

Experience in Method

(hours)

Radiographic Film Interpretation Non-

Radiographer 40 220

1

Film Interpretation Level I 24 2201

Ultrasonic Digital Thickness

Measurement ( numeric

output only )

Trainee 8 40

A-Scan Thickness

Measuremen

Trainee 24 175

1 Require practical review of 1000 radiographs.

Table II

Minimum Number of Examination Questions

Method General Specific

Level I Level II Level I Level II

Magnetic Particle Testing 40 40 20 20

Liquid Penetrant Testing 40 40 20 20

Radiography Testing 40 40 20 20

Radiographic Interpreter Non Radiographer

NA 40 NA 20

Radiographic Interpreter Radiographer ( Certified RT - I )

NA 20 NA 15

Ultrasonic Testing : 40 40 20 20

- Time of Flight Diffraction NA NA NA 30

- Phased Array NA NA NA 30

- Digital Thickness Measurement ( numeric output only )

NA 20 NA 10

- A-Scan Thickness Measurement NA 30 NA 15



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EXHIBIT A

EYE EXAMINATION RECORD

Employee Name :

Company :

Near Vision Natural Corrected

Jaeger, with min.

distance 304 mm

Left Right Both Left Right Both

______

_______

______

_______

______

_______

Results of

Near Vision Acuity :

Colour Contrast Differentiation

(Colour Blindness Ishiharas Test )

:

1, 2, 3, 4, 4, 5, 6, 8, 9, 10, 11, 12, 13, 14

Shade of Gray

( Shade of Gray Chart )

:

; Read ____ of 25 plates

Examination administered by : Signature

T i t l e :

Exam. D a t e :

Re-exam Date :



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EXHIBIT B

NDE PERSONNEL CERTIFICATION RECORD

Name : ID No. :

Education :

Experiences :

Training : Training courses listed bellows were satisfactorily completed in accordance with VERONIKA

PRIMA SANITAs Written Practice

Training Course Dates Instructor

Method &

Level Examination Results Composite

Grade

Training

Hours

Certification

Date

Expiration Date

General Specific Practical

Date of Assignment :

Technique :

Sector :

Material :

Certification based on satisfactorily passing examinations.

This to certify that the above training, experiences, qualification and certification meets the requirements of Greatways engineering

services Written Practice for Qualification and Certification of NDE Personnel Procedure No : VPS-WP-01 , Revision : 00

Batam, Verified by, Certified by,

NDE Level III GENERAL

MANAGER Note :

PT. : Liquid Penetrant Testing

MT. : Magnetic Particle Testing

RT. : Radiographic Testing

UT. : Ultrasonic Testing



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EXHIBIT C TRAINING COURSE SYLLABUS

APPENDIX I

C1. LIQUID PENETRANT TESTING : LEVEL I

TRAINING

HOURS

Introduction : History and Purpose

Liquid Penetrant Processing

Various Penetrant Testing Methods

Liquid Penetrant Testing Equipment and Testing Aids

4

TOTAL HOURS

4

C2. LIQUID PENETRANT TESTING : LEVEL II

TRAINING

HOURS

Review of Basic Principles and Method

Selection of Appropriate Penetrant Testing Method

Inspection and Evaluation of Indications

Inspection Procedure and Standards

Basic Methods of Instruction

8

TOTAL HOURS 8

TRAINING

HOURS

C3. MACNETIC PARTICLE TESTING : LEVEL I

Theory and Principles of Magnet and Magnetic Fields

Characteristics of Magnetic Fields

Effects of Discontinuities of Material

Magnetization by Means of Electric Current

Selecting the Proper Method of Magnetization

Inspection Medium / Materials

Principles of Demagnetization

Magnetic Particle Testing Equipment

Types of Discontinuities Detected by Magnetic Particle Testing

Magnetic Particle Test Indications and Interpretations

12

TOTAL HOURS 12

C4. MACNETIC PARTICLE TESTING : LEVEL II

TRAINING

HOURS

Theory and Principles :

Flux Strength and Patterns

Material Hardness and Heat Effects

Flux Field :

Direct Current

Rectified Direct Current

Alternating Current

Permanent Magnets

8



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Effects of Discontinuities of Material

Magnetization by Means of Electric Current

Selecting the Proper Method of Magnetization

Demagnetization Procedures

Types of Equipment and Testing Medium

Types of Discontinuities

Evaluation Techniques and Standards

Equipment Maintenance, Check and Process

TOTAL HOURS 8

C5. RADIOGRAPHIC TESTING : LEVEL I

TRAINING

HOURS

1. Radiographic Equipment Operating and Instruction Course 5

Personnel Monitoring Devices Usage

Survey Instrument Usage

Leak Testing of Sealed Radioactive Sources

Radiation Survey Report

Radiographic Work Practices

Exposure Devices

Emergency Procedure

Storage and Shipment of Exposure Devices and Sources

National Regulation

2. Basic Radiographic Physic Course 20

Introduction : History of Radioactive Materials

Industrial Radiography

Radiation Protection

Basic Mathematics

Fundamental of Matter

Radioactive Materials

Types of Radiation

Interaction of Radiation with Matter

Biological Effects of Radiation

Exposure Devices and Radiation Sources

3. Radiographic Technique Course 15

Introduction : Radiographic Processes

Electromagnetic Spectrum

Types of Radiation Sources

Basic Principles of Radiography

Film and Radiographs

Radiographic Image Quality

Film Handling, Loading and Processing

Radiographic Exposure Techniques

Fluoroscopic Technique

TOTAL HOURS

40



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C6. RADIOGRAPHIC TESTING : LEVEL II

1. Film quality and Manufacturing Processes Course

20

Review of Basic Radiographic Principles

Darkroom Facilities, Technique and Processing

Indication, Discontinuities and Defects

Manufacturing Processes and Associated Discontinuities

Radiological Safety Principles Review

2. Radiographic Evaluation and Interpretation Course

20

Radiographic Viewing

Application Techniques

Evaluation of Castings

Evaluation of Weldments

Standards, Codes and Procedures for Radiography

TOTAL HOURS 40

C7. ULTRASONIC TESTING : LEVEL I TRAINING

HOURS

1. Basic Ultrasonic Course 20

Introduction

Basic Principles of Acoustics

Equipment

Basic Testing Methods

2. Ultrasonic Technique Course 20

Testing Methods

Calibration ( Electronic and Functional )

Straight Beam Examination to Specific Procedures

Angle Beam Examination to Specific Procedures

TOTAL HOURS 40

C8. ULTRASONIC TESTING : LEVEL II

TRAINING

HOURS

Ultrasonic Evaluation Course 40

Review of Ultrasonic Techniques Course

Evaluation of Base Material Product Forms

Evaluation of Weldments

Evaluation of Bonded Structure

Discontinuity Detection

Evaluation

TOTAL HOURS 40



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C9. PHASED ARRAY ( PA )ULTRASONIC TESTING : LEVEL II

TRAINING

HOURS

Introduction

Basic Principles o PA

Equipment ( Computer based systems, focal law, generation, probes, wedges, scanners)

Testing Technique

Calibration

Data Collection

Procedures

Data Presentation

Data Evaluation

Reporting

80

TOTAL HOURS 80

C10. TIME OF FILGHT DIFFRACTION ( TOFD ) : LEVEL II

TRAINING

HOURS

Introduction

Basic Principles of TOFD

Equipment ( Computer based systems, beam profile, probes, wedges, scanner )

Testing Technique

Calibration

Data Collection

Procedures ( specific applications )

Data Presentation

Data Evaluation

Parabolic cursor(s)

Reporting

40

TOTAL HOURS 40



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APPENDIX II

GRADING PRACTICAL EXAMINATION

RADIOGRAPHIC TESTING

1. All individual shall demonstrate his proficiency in producing radiographs in at least two different techniques. At least one radiograph to be produced for each technique inclusive of processing.

2. This examination will be graded for the following items.

Exposure time calculation.

Quality of radiographs.

Compliance with testing procedure / technique sheet provided.

Knowledge on equipment and materials used where the individual is requested to fill in a format on equipment / material used and reporting.

3. All radiographs will be interpreted and sensitivity calculated by the individual being qualified. The individuals comment on the qualities of weldment and radiographs shall be considered. No major indications shall be missed. ( For Level II only )

4. At least ten check points prepared and approved by the NDT Level III shall be used as a basis in grading of practical examination.

5. With adequate experience and written proof of certification by an audited outside agency or national certifying body, i.e. Indonesia Atomic Energy commission ( BATAN ), the NDT Level III may waive

examinations for radiographic testing personnel. This clause is applicable only for radiographic inspection

personnel operating radiation sources with a detailed operating procedure under the local statutory

requirements inside Indonesia



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APPENDIX III

GRADING PRACTICAL EXAMINATION

ULTRASONIC TESTING

1. Categories of Qualification: Ultrasonic testing certification shall be categorized according to weld joint configuration. If none is specified in the certificate, it shall mean the individual is qualified for all

configurations or materials.

CATEGORY NO. OF SPECIMEN DESCRIPTION

Constant Configuration

Variable Configuration

1

1

One (1) in-line butt joint or one (1)

Tee/nozzle-type joint, full or partial

penetration joint.

One (1) node-type ( TKY ) joint

Test specimens may or may not contain material discontinuities.

2. The individual being examined shall submit a written report in a standard format, of ultrasonic test with a sketch containing the nature, size (length and width), location along the weld and position within the weld

cross section, of all reportable indications.

3. The individuals performance rating shall be calculated in accordance with the following formula :

P = (Lc / La) x 100

R = (Lc / Li) x (1 (Lf / Li) x 100

Where :

P = Percentage of reflector correctly detected and

sized.

R = Passing grade 70%overall rating including

penalty for false alarms.

La = Passing grade 50% the length of actual reflector

contained in the specimen

Lc = The sum of indicated length of reflectors that

have been correctly sized and located.( Credit is given

for the lesser of the reported length or actual length of

the reflector)

Li = The total length of reflectors reported by the

candidate, right or wrong.

Lf = The total length of reported indications where no

reflectors exist

4. Additionally, the individual shall be subjected to oral test where knowledge on equipment check and calibration, flaw sizing technique, codes/standard, practical problem likely to be encountered, limitations of

the test system, will be assessed.

5. At least ten check points prepared and approved by the NDT Level III shall be used as basis in grading of practical examination.

6. Practical examination may be carried out on production welds counter checked by the NDT Level III or his designee.



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APPENDIX IV

GRADING OF PRACTICAL EXAMINATION

MAGNETIC PARTICAL OR LIQUID PENETRANT TESTING

1. At least one ( 1 ) specimen shall be used for examination.

2. All indications, relevant or non-relevant shall be reported, on a standards report format including comments on indications found.

3. Oral test shall be conducted to assess the individuals knowledge on the limitation of the test system, techniques and procedures used, code / standard, and equipment sensitivity calibration.

4. In cases where test specimens containing known discontinuities are not available, specimens without discontinuity may be used where the test technique will be assessed.

5. At least ten check point prepared and approved by the NDT Level III shall be used as a basis in grading of practical examination.

6. Practical examination may be carried out on production welds witnessed by the NDT Level III or his designed examiner.



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APPENDIX V

Eye Examination: Shades of Gray

Instructions: Use as a hardcopy or on the Computer screen at a distance of 30-50 cm under

normal desktop working light conditions.

Passing grade: min.20 correct readings required.

6

9

4

1

3

33

7

2

22

11

18

12

67

39

26

1

84

34

101

68

44

88

45

73

91

01 VPS-WP-01 - Written Practice - Rev 00

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