01 System Overview

8/9/2019 01 System Overview

1/34

Date: 2014/1/16File:ST-PCS7SY1_1V52_SYS_ÜB.1

SIMATIC PCS 7Siemens AG 2001. All rights reserved.

SITRAIN Training for Automation and Drives

SIMATIC PCS 7

System Overview


2/34


3/34




Totally Integrated Automation

(

Batch Warm area Cold end

Central control roomLocal control room

Office

Local control room

PROCESS FIELD BUS

Engineering

(

Tele

Service

SIMATIC PCS 7

SIMATICController

SIWAREX M

SITRANS P

SIPART DR

SIMODRIVE

POSMO

SINUMERIK

SIMODRIVESIMOVERT

MASTERDRIVES

SIMATIC

S7/M7-300

SIMODRIVE

SENSOR

MICROMASTER

OP 032 S

SIMATIC HMI

S I E ME NS

MICRO MASTER

E

M

/R

odul

PROFIBUS DP

PROFIBUS PA

1FT6/1FK6


4/34


5/34




Horizontal Integration

A AA

CCC

A A

B BBB

????COROSOP45

WinCC

SFC

TIC

TIC

TIC

TIC

TIC

TIC


6/34




The Classic Solution

A AA

CCC

A A

B BBB

????PLC PLCPCS

PC


7/34




The New SIMATIC Control System

A AA

CCC

A A

B BBB

????

PLC PLCPCS

PC

SIMATIC Process Control System 7


8/34




What Is Process Control?

•Automationtechnology

• Measurement• Closed-Loop Con.• Open-Loop Con.

etc.

• HMI•Displaying•Operating•Logging

etc.

•Communication

technology

+

AS

OS

Bus


9/34




Seamless Integration of Today's Systems

TELEPERM M

SIMATIC S5/COROS

SIMATIC Process Control System 7

SIMATIC PCS


10/34


11/34




SIMATIC PCS 7 Automation Systems:S7 Controller/CPU 414-3 to 417-4H

24 VDC power supply or 115/230 VAC

CPU with a memory card andintegrated interfaces for PROFIBUS-DP and MPI

Communications processor for the PROFIBUS

system bus or Industrial Ethernet

Additional communications processors for

distributed I/Os to the PROFIBUS DP or

SM 421 digital input for cabinet messages

Configuration: modular, no fan


12/34




Complete I/O Module Spectrum

SIMATIC Distributed I/Os

S01234567

0123

4567

• Standard I/O modules (A class)

• I/O modules with diagnostics (B class)

• Ex(i) modules

• Functional modules (e.g. closed-loop

controllers and counters)

S01234567

01234567


13/34




SIMATIC PCS 7 Automation Systems:Distributed I/Os

Ind. Ethernet

AS 414, AS 416, AS 417

ET 200 M

ET 200 M[EEx ib]

Fielddevices

SIMATIC Distributed I/O - ET 200M

Standard I/O modules

Intrinsically safe modules [EEx ib]

Function modules

PROFIBUS DP

Properties ET 200M

Up to 8 modules per station

Up to 61 analog values per station

High channel density and functionality

Removing and connecting modules

possible during operation

Degree of protection IP 20


14/34




SIMATIC PCS 7 Automation Systems:Standard Signal Modules in ET 200M

Non-diagnostics-capable modules (Class A)

Digital input 16 channels, 24 VDC

Digital output 16 channels, 24 VDC / 0.5 A

Diagnostics-capable modules (Class B)

Digital input 16 channels, 24 VDC

Digital output 8 channels, 24 VDC / 0.5 A,

Can be made redundant (redundant output on a

simple actuator)

Analog input 8 channels, 14 bit

Analog output 4 channels, 12 bit

Ind. Ethernet

AS 414, AS 416, AS 417

ET 200 M

PROFIBUS-DP


15/34




Advanced support for redundant I/O modules

Redundancy configurable separately for every module mixture of red. & non-red. modules in one CPU possible

no specific logic in CFCs necessary - channel switch-over done

automatically by the system

I/O-redundancy for selected modules

of the ET 200M line

Configuration via Browser

I/O modulesensor

AS 414 H

AS 417 H

P R O F I

B U S - D P

redundant

I/O module


16/34




I/O modules that support new redundancy concept

fail safe:

DI 14 x DC24 V (6ES7326-1BK00-0AB0) DI 8 x NAMUR [EEx ib] (6ES7 326-1RF00-0AB0)

DO 10 x DC24V/2A (6ES7 326-2BF00-0AB0)

AI 6 x 13Bit (6ES7 336-1HE00-0AB0)

standard ET200M line:

DI 16 x DC24V, Diagnosis (6ES7 321-7BH00-0AB0)

DO 32 x DC24V/0.5A (6ES7 322-1BL00-0AA0)

AI 8 x 12Bit (6ES7 331-7KF02-0AB0) AO support in progress

project specific solutions, e.g.:

AO 4 x 12 Bit (6ES7 332-5HD01-0AB0) DO 8 x DC24V/0.5A (6ES7 322-8BF00-0AB0) DO 16 x DC24V/0.5A (6ES7 322-8BH00-0AB0)

F- DI F-DI

F -D O F -D O

F-AI F-AI

DO DO

DI DI

AI-U AI-U

R

I


17/34




SIMATIC PCS 7 Automation Systems:ET 200M “Hot Swapping” Mounting Rack

ET 200 M

Bus module 1(for IM 153) Bus module 22 I/O mod. à 40 mm Bus module 31 I/O mod. à 80 mm

Rail


18/34


19/34




Standard cabinet (2000 x 800 x 400 mm)

Conforms to CE

Completely pre-wired

AS 414, AS 416

With PROFIBUS DP and system bus

IP 40 degree of protection (IP 54 optional)

5 x ET 200 M with 8 modules each

Power supply:

DC 24 V single / redundant

230 VAC

Capacity (example for mixed operation):

20 x 8 = 160 analog values and

20 x 16 = 320 binary values

SIMATIC PCS 7 Automation Systems:Cabinet Design - CPUs and I/Os


20/34




The New Generation of HMI Systems: WinCC

WinCC

StandardOperator System

Open forother PLC systems

SIMATIC HMIWinCC

WindowsControl Center


21/34




Communication via Fieldbus/System Bus:PROFIBUS, Industrial Ethernet and MPI

SIMATIC NET

PROCESS FIELD BUS

AS-Interface

OS OSES

MPI / PROFIBUS / Industrial Ethernet

M

PROFIBUS DP


22/34




SIMATIC NET - Which Bus for Which Task?

MPI (only for test purposes)Communication for small to medium-sized systemsIntegrated programming interface for the controller

PROFIBUS (small configurations only)

Fast, standardized fieldbus (EN 50170)Fast system bus for medium- to large-scale configurations

Industrial Ethernet (recommended)System bus with high performance for large-scale configurationsCommunication with the corporate management level (TCP/IP)


23/34


24/34




SIMATIC PCS 7 - Engineering Toolset


25/34




Special Process Industry Requirements:Integral OS-AS-ES System Architecture

Communication

Operator InterfaceEngineering Station

Controller

ESOS

S i l P I d t R i t


26/34




Special Process Industry Requirements: Availability

High availability

High quality

Standard SIMATIC components

Short MTTR

Diagnostics functions

Removing/inserting under power Process control message concept

Redundancy

CPU

Module

Communication

S i l P I d t R i t I t t d AS d OS


27/34




Special Process Industry Requirements: Integrated AS and OSConfiguration

Y2

G F- LI G FE -LISCHRIGF

FWVORBEREITEN/STARTEN

V5

V4

V3

0000.0 MB AR P4

0000.0 MB AR P5

0000.0 MB AR P6

0000.0 MB AR P1

INERTGAS

ABLUFT1

ABLUFT2

ABLUFT3

V6

V1Y1

V2

MBAR PC

%A1 0000.0

Reaktor01

0000.0

%000.0

%000.0

0000.0

M produkt

M1

R1

FR HDASAUFOHT

AB FR Grundzustand P-AUSGL.

0000

0000

F1

ES

EngineeringSystem


28/34




SIMATIC PCS 7 - Automation Systems:Configuring with Function Blocks

PROFIBUS DP

AS 414, AS 416, AS 417

Central Engineering System (ES)

CFC library: Substitute modules,

for field devices and distributed peripherals,

Picture Blocks for WinCC,

network configuring: DP Master

OS

Industrial Ethernet

SIMOVERTSIMOCODE SIPARTSIPOS 3 MC ET 200 M

Operating &Monitoring

Reporting

Reading measured values andWriting manipulated variables

Configuring

Configuring

ET 200 iS ET 200 X

Special Process Industry Requirements:


29/34




Special Process Industry Requirements:Top-Down Design Methodology

Special Process Industry Requirements:


30/34




Special Process Industry Requirements:Standards

Library package for the process industry

Standard batch package

Special Process Industry Requirements: Interface to the Plant Control


31/34




Special Process Industry Requirements: Interface to the Plant ControlLevel

A AA

CCC

A A

B BBB

HC ESOSCornerstone

OLE

ODBC / DDE

File transfer


32/34




SIMATIC S7

WIN CC

E n g i n e e r i n g

Ind. Ethernet

PROFIBUSInstrum. Drives

M

SIMATIC Process Control System 7System-Wide Engineering


33/34




Summary (1)

‘System-wide

engineering’• OS

•Batch

•AS and SPSen

•Remote I/O ‘ET200…’

•Networks

•FB library incl.

- PROFIBUS devices

- SIMOVERT

- SIMOCODE

- MicroMaster

- ...- SIPART

- SIPOS

- SITRANS

- SIWAREX

- S5-95F ‘failsafe’

- AS-interface & link

- …

For more information about

drivers, go to e.g.:

http://intra1.khe.siemens.de/~infopage /

IT ‘Intranet / Internet’OS client , OPC, at@Glance,

SPC, MES, ERP etc.

M

HARTRemote

I/O

12 Mbit/s

‘H2’ fieldbus

‘PROFIBUS DP‘•high-speed

•fully redundant

bus and ring

•field-proven

(since 1992)•IEC 61158

PLC Ident. components& software tools!

ES OS

AS

10/100 Mbit/s

‘System bus’•industrial Ethernet and

high-speed Fast Ethernet ring

•fully redundant

•field-proven (since 1996)

100 Mbit/s

PA PA PA

31,25 kbit/sDP/PA......

PIDM

12 Mbit/s

95F DPAS

A S ...

...

‘H1’ fieldbus

‘PROFIBUS PA‘• intrins. safe/ Exi

• bus-supplied devices• field-proven (since 1997)

• IEC 61158


34/34




SAP R/3 @

@

OfficeLAN

Ethernet

Office LAN Ethernet

Plant

Maintenance

Plant

Informatio

n@PCS 7 /OPC-Server

Internet/Intrane

tPlantOpti.

APC

OS-LAN Ethernet

OS Clients /Multi-Clients

OS-Server

(redundant)

SIMATICBATCH

Clients

Servic

e

Engineering

Station ESSIMATIC

PDM

Engineering

Toolset

OSSingle

Station(Multi-

VGA)

Industrial Ethernet / Fast

Ethernet

PROFIBUS-PA

ET 200MFail-Safe

DP/PA-Link

AS 414

F/FH

AS 417

F/FH

ET200M

P R O F I B U S -

D P

AS 417

AS 416

AS 414 ET200MEx-I/OHART

P R O F I B U S -

D P

DP/PA-Link

ET200iS

PROFIBUS-PA

PROFIBUS-

DP

OS

OP

OSES

AS414

Zone 2

Zone 1

AS 414 H

AS 417 H

ET200M

P R O F I B U S -

D P

DP/PA-Link

PROFIBUS-PA

Y-Link

COx,NOx,...

DP/EIB

DP/AS-I

ET200S

ET200X

Batch-Server

(redundant)

Summary (2)

01 System Overview

Documents

Transcript of 01 System Overview