002 Hot Well Make Up

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JINDAL INDIA THERMAL POWER LIMITEDINTEGRATED MANAGEMENT SYSTEM

DEPARTMENT: MECHANICAL MAINTENANCEWORK INSTRUCTION TITLE: MAINTENANCE OF HOT WELL MAKE UP PUMP

REV.NO : 00 JITPL/SMP/Mech/002 DATE:1.10.2014 Page 1 of 8

1. PURPOSE : MAINTENANCE OF HWM

2. SCOPE : HWM

3. REFERENCE : ITPL!SMP!Me"#!002

Prep re! "#: Chec$e! "#: Re%&e'e! "#: Appr(%e! "#: NAME: NAME: NAME: NAME:

DESI$NATION: DESI$NATION: DESI$NATION: DESI$NATION:

SI$NATURE: SI$NATURE: SI$NATURE: SI$NATURE:


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AMENDMENT HISTOR)

Slno. Amendment Description

!rrent "er.No.

!rrentRe#.No Iss!e D$te

1 a. Inclusion of new hazard controlsb. Version change

00 00 17.10.2014


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GENERAL SPE I%I ATION O% HOT WELLMA&E 'P P'MP(

Make FL !M "#Model nu$ber F%&2%'100(&%

)*+e ,orizontal #nd casing-o of ,!M +u$+s /ut* of +u$+ ontinuousLi uid handled /M watertage ingle

onstr!ction )e$t!res )*+e of i$+eller Mi(ed 3ow in enclosed t*+e

eal Mechanical seal )*+e of cou+ling Fle(ible

ri$e $o5er +hase induction $otor

)*+e of 6earing nti Friction+eed 14&0a+acit* 70 M 8hr

)otal ,ead % Mtr


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REV.NO : 00 JITPL/SMP/Mech/002 DATE:1.10.2014 Page * of 8

1. DEFINITION: A%%&'"a(&e fo) Ho* +e&& Ma,e -% PTW %e)/'* *o +o),

2. +OR, INSTRUCTIONS : -NROU 3.1 3.2

Isolate the +ower su++l* of $otor.

lose the suction 9 discharge 5al5e.

/isconnect all oil 9 water line.

+en the cou+ling bolt 9 /ecou+le the $otor 9 +u$+

heck the cou+ling 9 cou+ling bush condition.

hift the $otor for$ desired location.

"e$o5e the cou+ling fro$ +u$+ shaft.

+en the bearing housing co5er 9 check bearing condition.

"e$o5e the $echanical seal fro$ it +osition.

heck the $echanical seal outer surface condition.

"e$o5e the casing bolt.

heck casing condition.

heck the casing neck ring condition.

heck the i$+eller check nut tightness condition.

Loosen the i$+eller check nut 9 re$o5e the i$+eller fro$ its+osition.

heck the shaft straightness condition.

gain start asse$bling +rocedure. e uence of asse$bl* isre5erse of dis$antling.

heck the align$ent of $otor 9 +u$+.


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REV.NO : 00 JITPL/SMP/Mech/002 DATE:1.10.2014 Page of 8

3. UALIT) CHEC,S:

A&& *#e %a)a/e*e) a"*' '*'e a)e /a'3*a'3e +'*#'3 &'/'*

*. CHEC,S "EFORE RELEASE OF PERMIT:

A&& Too& 5 /a*e)'a& a3 /a3%o+e) a)e )e/o e .

C&ea3 *#e /a'3*e3a3"e a)ea %)o%e)&6.

E3 -)e afe*6 %)o*e"*'o3 "o e) ! g-a) a)e f'**e '3 '* %o '*'o3.

*. RE COMMISSIONIN PROCEDURE: Re*-)3 PTW.

No)/a&'7e ' o&a*'o3 af*e) )e&ea e of PTW

1.0 RESPONSI"ILIT) Me"#a3'"a& E3g'3ee)

2.0 MAN PO+ER RE UIRED : 2 Te"#3'"'a3 8 He&%e) 2 R'gge)

3.0 DURATION : 9 #) .

*.0 OTHER DEPARTMENT TO "E INTIMATED : Ma'3 P&a3* O%e)a*'o3

!Me"#.;

.0 DETAILS OF HA4ARD IN5OL5E

1. Fa&&! S&'% -e *o o'&6 -)fa"e.

2. F')e.

3. Fa'&-)e of &'f*'3g *oo& 5 *a",&e .

*. E


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6.0 SAFET) PRECAUTION RE UIRED :

Kee% *#e f')e e

2 Ha//e) 4&( 2 No>

8 S")e+ )' e) 9? 2 No>

4 C#' e& @? 2 No>

$a ,e* C-**e) 1 No>

@ Re*"# S%a33e) 1B 21 1 No>

Re*"# S%a33e) 21 28 1 No>

9 R'3g ID


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B C#a'3 &o", 2 T 2 No>

10.0 MATERIALS RE UIRED :

SL. NO. T)PE OF THE MATERIAL UANTIT)

1 T)' %o 1 No>

2 -",e*

@ P&a *'" ('3 2 No>

Ho e %'%e 1? 80/*)

9 S"affo& '3g %&a*e 93o>

B Wa*e) ga ,e* 2 No>

10 RTV Re Co/%o-3 04*-(e

11 E/(a6 %a%e) 400 9 No>

12 WP 40 2 No>

18 D'e e& 2&'**e)

14 W')e (- # 1 No>

1 -( "&a/% 1? 1@3o>

1@ Ha3 g&o(e 093o

1 Co**o3 +e * 2,g


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11.0 FRE UENC) OF MAINTENANCE: A33-a& O-*age ! I3 "a e of fa'&-)e !+#e3 )e=-')e .

12.0 CHEC,S "EFORE RELEASE OF PERMIT: A&& Too& 5 /a*e)'a& a3 /a3%o+e) a)e )e/o e .

C&ea3 *#e /a'3*e3a3"e a)ea %)o%e)&6.

E3 -)e afe*6 %)o*e"*'o3 "o e) ! g-a) a)e f'**e '3 '* %o '*'o3.13.0 RE COMMISSIONIN PROCEDURE:

Re*-)3 PTW.

No)/a&'7e ' o&a*'o3 af*e) )e&ea e of PTW

002 Hot Well Make Up

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