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JINDAL INDIA THERMAL POWER LIMITEDINTEGRATED MANAGEMENT SYSTEM

DEPARTMENT: MECHANICAL MAINTENANCE

WORK INSTRUCTION TITLE: MAINTENANCE OF FD fan

REV.NO : 00 JITPL/SMP/Mech/001 DATE:1.10.2014 Page 1of 9

1. PURPOSE : MAINTENANCE OF ACW

2. SCOPE : ACW

3. REFERENCE ITPL!SMP!Me"#!001

Prepre! "#: Chec$e! "#: Re%&e'e! "#: Appr(%e! "#:NAME: NAME: NAME: NAME:

DESI$NATION: DESI$NATION: DESI$NATION: DESI$NATION:

SI$NATURE: SI$NATURE: SI$NATURE: SI$NATURE:

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AMENDMENT HISTOR)

Slno.

Amendment Description!rrent "er.

No.!rrentRe#.No

Iss!e D$te

1 a. Inclusion of new hazard controlsb. Version change

00 00 17.05.2014

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GENERAL SPEI%IATION O%A&'ILIARY

OOLING WATER(

Make F!"M!#$

Model nu%ber F5&21'450(400

)*+e ,orizontal s+lit casing

-o of /" +u%+s 2"13

ut* of +u%+ /ontinuousi6uid handled /laried water

onstr!ction )e$t!res

)*+e of i%+eller $nclosed

3eal 8land 9acking 8ra+hitesbestos

)*+e of cou+ling Fle(ible

9ri%e %o:er +hase induction %otor

M$n!$l le$nin* Str$iners

Manufacturer Filtration $ngineers India9:t. td.

)*+e of strainers;lters

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REV.NO : 00 JITPL/SMP/Mech/001 DATE:1.10.2014 Page *of 9

1. DEFINITION: A%%&'"a(&e fo) ACW PTW*%e)+', ,o -o)

2. +OR, INSTRUCTIONS : -NROU3.1 3.2

Isolate the +ower su++l* of %otor.

/lose the suction > discharge :al:e.

isconnect all oil > water line.

!+en the cou+ling bolt > ecou+le the %otor > +u%+

/heck the cou+ling > cou+ling bush condition.

3hift the %otor for% desired location.

#e%o:e the cou+ling fro% +u%+ shaft.

!+en the bearing housing co:er > check bearing condition.

#e%o:e the %echanical seal fro% it +osition.

/heck the %echanical seal outer surface condition.

#e%o:e the casing bolt.

/heck casing condition.

/heck the casing neck ring condition.

/heck the i%+eller check nut tightness condition.

oosen the i%+eller check nut > re%o:e the i%+eller fro% its +osition.

/heck the shaft straightness condition.

gain start asse%bling +rocedure. 3e6uence of asse%bl* is re:erse of

dis%antling.

/heck the align%ent of %otor > +u%+.

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REV.NO : 00 JITPL/SMP/Mech/001 DATE:1.10.2014 Page of 9

3. UALIT) CHEC,S:

A&& ,#e %a)a+e,e)/ a",'','e/ a)e +a'n,a'ne -',#'n &'+',

*. CHEC,S "EFORE RELEASE OF PERMIT:

A&& Too&/ 3 +a,e)'a&/ an +an%o-e) a)e )e+oe.

C&ean ,#e +a'n,enan"e a)ea %)o%e)&.

En/5)e /afe, %)o,e",'on "oe) ! g5a)/ a)e f',,e 'n ',/ %o/','on.

*. RECOMMISSIONIN PROCEDURE:

Re,5)n PTW.

No)+a&'6e '/o&a,'on/ af,e) )e&ea/e of PTW

1.0 RESPONSI"ILIT) Me"#an'"a& Eng'nee)/

2.0 MAN PO+ER REUIRED: 2 Te"#n'"'an/7 8e&%e)2 R'gge) 1 We&e)

3.0 DURATION: 9 #)/.

*.0 OTHER DEPARTMENT TO "E INTIMATED: Ma'n P&an, O%e)a,'on

!Me"#.;

.0 DETAILS OF HA4ARD IN5OL5E

1. Fa&&! S&'% 5e ,o o'& /5)fa"e.

2. F')e.

3. Fa'&5)e of &'f,'ng ,oo&/ 3 ,a"&e/.

*. E

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10.0 MATERIALS REUIRED:*

SL. NO. T)PE OF THE MATERIAL UANTIT)

1 T)'*%o 1 No>/

2 5"e, **

@ P&a/,'" ('n 2 No>/

8o/e %'%e*1? 70+,)

9 S"affo&'ng %&a,e 9no>/

B Wa,e) ga/e, 2 No>/

10 RTV* Re Co+%o5n 04,5(e/

11 E+(a %a%e)*400 9 No>/

12 WP*40 2 No>/

17 D'e/e& 2&',,e)

14 W')e (5/# 1 No>/

1 5( "&a+% 1? 1@no>/

1@ 8an g&o(e/ 09no/

1 Co,,on -e/, 2g

FREUENC) OF MAINTENANCE: Ann5a& O5,age ! In "a/e of fa'&5)e/ ! -#en

)e=5')e.

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CHEC,S "EFORE RELEASE OF PERMIT:

A&& Too&/ 3 +a,e)'a&/ an +an%o-e) a)e )e+oe.

C&ean ,#e +a'n,enan"e a)ea %)o%e)&.

En/5)e /afe, %)o,e",'on "oe) ! g5a)/ a)e f',,e 'n ',/ %o/','on.

RECOMMISSIONIN PROCEDURE:

Re,5)n PTW.

No)+a&'6e '/o&a,'on/ af,e) )e&ea/e of PTW

001 ACW

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