“ Warehousing sorted at long last - Oracle WMS a case study” By Jim Garry aflux
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Transcript of “ Warehousing sorted at long last - Oracle WMS a case study” By Jim Garry aflux
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“ Warehousing sorted at long last - Oracle WMS a case study”
By
Jim Garrywww.aflux.com.cn
December 2001
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Oracle CustomersOracle CustomersOracle CustomersOracle Customers
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Clinical Trials Services was Clinical Trials Services was set up in 1989, as a set up in 1989, as a
subsidiary of Galen Holdings. subsidiary of Galen Holdings. They undertake all key They undertake all key
Clinical Trial processes from Clinical Trial processes from blinding capsules to blinding capsules to
worldwide distribution to worldwide distribution to investigator sites. investigator sites.
Who are CTS ?Who are CTS ?Who are CTS ?Who are CTS ?
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CTS provide a wide range of Clinical Trials related services to their customers
They work closely with their clients to ensure that all operational procedures comply with Good Manufacturing Practices (GMP) and are accurately and extensively documented. This provides the essential guarantee that ensures the integrity of all products.
What CTS DoWhat CTS DoWhat CTS DoWhat CTS Do
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CTS WMS RequirementsCTS WMS RequirementsCTS WMS RequirementsCTS WMS Requirements•Control of Finished Goods at a Patient Pack (Serial Number) level
•Identification of the storage location within the warehouse
•Status Control at a Lot and Patient Pack Level
•Implementation of distribution control workflow processes
•Identification of the Container number (LPN) within the location
•Production of Pick Lists listing products, Lots, Container, and Patient Pack numbers (Rules Based).
•Finished product update/down date at point of dispatch
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CTS WMS RequirementsCTS WMS RequirementsCTS WMS RequirementsCTS WMS Requirements
•The allocation of stock to Pick Lists
•The automatic updating of Inventory quantities using file transfer, barcoding or other suitable means.
•Full traceability of all transactions
•Interface with existing and future systems (e.g. IVRS)
•The system to be validated to FDA standards
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WMS - WMS - An Implementation Nightmare?An Implementation Nightmare?
•Warehouses and Distribution centres are the pivotal points in the Supply Chain that facilitate the balance between supply and demand
•Business Continuity in warehouses is vital and any interruption will cause a ripple effect across the Supply Chain
•The WMS is a key enabler of Supply Chain Execution activity
•WMSs have traditionally proven to be an implementation nightmare
•40% of WMS implementations fail
•The success of Oracle WMS is dependent on the success of its implementation and customer satisfaction
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ImplementingImplementingOracle Mobile Supply Chain Oracle Mobile Supply Chain
AppsAppsandand
Oracle Warehouse ManagementOracle Warehouse Management
ImplementingImplementingOracle Mobile Supply Chain Oracle Mobile Supply Chain
AppsAppsandand
Oracle Warehouse ManagementOracle Warehouse Management
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WMS Installed, WMS Organisation
• LPNs• Cost Groups• Rules• Tasks• Cartonisation• Exception Workflows
WMS Installed, Inventory Organisation
• Mobile User Interfaces for• Inventory• Receiving• Shipping• Manufacturing• Quality
• Labeling
• Material Status
• Lot Serial Attributes
What do you get with . . .What do you get with . . .
MSCA
• Mobile User Interfaces for• Inventory• Receiving• Shipping• Manufacturing• Quality
• Labelling
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Oracle Mobile Transaction Oracle Mobile Transaction ServerServer
• A “Forms Server” for A “Forms Server” for industrial (barcode) industrial (barcode) devices connected via an devices connected via an RF LANRF LAN
• Standards based - 802.11, Standards based - 802.11, Telnet over TCP/IPTelnet over TCP/IP
• Device independent - Over Device independent - Over 20 devices already 20 devices already certified from Intermec, certified from Intermec, Symbol and LXESymbol and LXE
• Scalable - Multiple serversScalable - Multiple servers
• Supportable - Applications Supportable - Applications may run as Telnet session may run as Telnet session on desktop and may be on desktop and may be “mirrored”“mirrored”
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OrOracle Mobile Applications acle Mobile Applications FrameworkFramework
• Java basedJava based
• Device independentDevice independent
• Intuitive UIIntuitive UI
• Field level validationField level validation
• DFI’s and 2D barcodesDFI’s and 2D barcodes
• Multiple languagesMultiple languages
• ExtensibleExtensible
A Development framework designed to create UI’s suitable for these devices
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Oracle Mobile Applications Oracle Mobile Applications ArchitectureArchitecture
Application /Application /Data BaseData Base
RF RF Base Base
Station Station (Router(Router
))
LAN or LAN or WANWAN
Mobile Mobile Transaction Transaction
ServerServer
SQL NetSQL NetTelnet over TCP/IPTelnet over TCP/IP
RF RF DeviceDevice
Mobile Transaction ServerMobile Transaction Server– Standards based, Device Standards based, Device
independent, Scalable, independent, Scalable, SupportableSupportable
Mobile Applications FrameworkMobile Applications Framework– Java based, Extensible, Device Java based, Extensible, Device
independent, Intuitive UI, independent, Intuitive UI, Field level validation, DI’s and Field level validation, DI’s and 2D barcodes, Multiple 2D barcodes, Multiple languageslanguages
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Oracle Mobile Supply Chain Oracle Mobile Supply Chain ApplicationsApplications
• Mobile Manufacturing -Mobile Manufacturing - Issues, Moves, Issues, Moves, Completions, Scrap, ...Completions, Scrap, ...
• Mobile Quality - Quality collections, View Mobile Quality - Quality collections, View specifications, …specifications, …
• Mobile Receiving - PO’s, transfers & returns, Mobile Receiving - PO’s, transfers & returns, cross-dockong, ...cross-dockong, ...
• Mobile Inventory - Transfers, misc issues & Mobile Inventory - Transfers, misc issues & receipts, counts, ...receipts, counts, ...
• Mobile Shipping - Ship confirm, Print shipping Mobile Shipping - Ship confirm, Print shipping documents, ... documents, ...
Mobile support for existing desktop applications
Oracle MSCA is best for Customer who:– Want RF support and are satisfied with the
current 11i inventory functionality – Need Mobile Manufacturing or Mobile Quality
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Warehouse execution systems, bolted on to existing legacy or ERP systems
Traditional Bolt-on WMS Traditional Bolt-on WMS SolutionsSolutions
ERP ERP SystemSystem
• ERP Schema
• ERP Techstack
• ERP Hardware
• ERP Vendor
• EPG Support
• ERP Release
Bolt-on WMSBolt-on WMS(EXE, Swisslog, LIS, …)(EXE, Swisslog, LIS, …)
• WMS Schema
• WMS Techstack
• WMS Hardware
• WMS Vendor
• WMS Support
• WMS Release
• Huge and ongoing integration costsHuge and ongoing integration costs
• Operational complexityOperational complexity
• Business process limitationsBusiness process limitations
Items, Customer, Vendors, ...Items, Customer, Vendors, ...
PO’s, Orders, Deliveries, ...PO’s, Orders, Deliveries, ...
Receipts, Shipments, Adjustments, ...Receipts, Shipments, Adjustments, ...
Complex integration
Physical, Replenishment, ...Physical, Replenishment, ...€€€€
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Oracle Warehouse ManagementOracle Warehouse Management
A full-function, Warehouse Management application delivered as an integral part of the Oracle E-Business Suite•Built-in, not Bolt-onBuilt-in, not Bolt-on
•Faster, Easier ImplementationFaster, Easier Implementation
•Lower Ongoing Cost of OwnershipLower Ongoing Cost of Ownership
•Strong WMS & Logistics Strong WMS & Logistics FunctionalityFunctionality
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• Where do we pick this order line from?Where do we pick this order line from?
• Where do we put this receipt away to?Where do we put this receipt away to?
• What is the best way to organise our picking What is the best way to organise our picking wave?wave?
• Who is best qualified to perform activities?Who is best qualified to perform activities?
• What container should we use to pack this What container should we use to pack this delivery?delivery?
• What labels do customers want on their What labels do customers want on their deliveries?deliveries?
• How can we automatically adjust these How can we automatically adjust these requirements day-to-day, warehouse-to-requirements day-to-day, warehouse-to-warehouse, customer-to-customer, …?warehouse, customer-to-customer, …?
… and we want to do this without customisation ?
Hard Questions asked by CTSHard Questions asked by CTS
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WMS Rules EngineWMS Rules Engine
• ““Customisation without coding”Customisation without coding”
• Any data combination may be used Any data combination may be used
• Designed for business users, not programmersDesigned for business users, not programmers
• Visible, UpgradableVisible, Upgradable
• Seeded examples, Testing and debug modesSeeded examples, Testing and debug modes
• Used throughout Oracle WMSUsed throughout Oracle WMS
Allows you to control Oracle WMS operations via flexible, user defined business rules
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Directed Picking and PutawayDirected Picking and Putaway
ReceiptReceipt
RulesRulesEngineEngine
PickPick
LocatorLocator
• Optimises the use of storage locationsOptimises the use of storage locations
• Minimises inventory fragmentationMinimises inventory fragmentation
• Controls hazmat and co-mingling restrictionsControls hazmat and co-mingling restrictions
• Reduces obsolescenceReduces obsolescence
Suggest optimal locators for picking & putaway via user defined business rules in Rules Engine
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Automated Task DispatchingAutomated Task Dispatching
Task Task QueueQueue Task 1Task 1 Task 2Task 2 Task 3Task 3 ......
Move Move OrdersOrders Line 1Line 1 Line 2Line 2 Line 3Line 3 ......
• Eliminates manual, parallel systemsEliminates manual, parallel systems
• Correctly matches skills and equipment Correctly matches skills and equipment to tasksto tasks
• Minimises picking travel timeMinimises picking travel time
Assign tasks to the optimal, qualified resource and send them directly to that users RF device
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Task Sorting and SequencingTask Sorting and Sequencing
• Cluster pick, by Order, by Zone, Bulk, Paper-Cluster pick, by Order, by Zone, Bulk, Paper-based, Pick and Pass/Label Picking, User definedbased, Pick and Pass/Label Picking, User defined
• Will merge tasks for Bulk, Split tasks for Will merge tasks for Bulk, Split tasks for capacitycapacity
• Minimises picking pathMinimises picking path
Grouping/Splitting of tasks by a variety of Pick Methodologies to optimise overall process
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Task ExceptionsTask Exceptions
•Trigger corrective actions (counts, Trigger corrective actions (counts, inspection, …)inspection, …)
•Increases inventory accuracyIncreases inventory accuracy
•Assist in user performance trackingAssist in user performance tracking
Launch corrective action workflow for any task not completed as expected
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LPN’s - License Plate NumbersLPN’s - License Plate Numbers
Inventory
== A23595P
|| || | ||| ||| ||
• Supports infinite levels of nesting Supports infinite levels of nesting
• Perform mass, complex operations with a Perform mass, complex operations with a single scansingle scan
• Improves efficiency, accuracy and trackingImproves efficiency, accuracy and tracking
• Fully integrated with ASN’s Fully integrated with ASN’s
A “mobile locator” used to identify and transact against any set of inventory
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CartoniCartonissationation
• Define content types - solid, liquid, frozen, Define content types - solid, liquid, frozen, etc.etc.
• Assign those types to items and to Assign those types to items and to containerscontainers
• e.g. Drum “A” is for liquids up to 100 litrese.g. Drum “A” is for liquids up to 100 litres
• Match the container to the item based on Match the container to the item based on the content type and the item dimensionsthe content type and the item dimensions
• Automates picking the correct containerAutomates picking the correct container
• Minimises the number of containers usedMinimises the number of containers used
Automate packing container selection based on the characteristics of the item and shipment
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Cost GroupsCost Groups
• Permits and controls co-mingling of Permits and controls co-mingling of inventoryinventory
• Reduces inventory fragmentationReduces inventory fragmentation
• Automatic assignment via the Rules EngineAutomatic assignment via the Rules Engine
Represents accounting / ownership of an inventory balance, independently from location
Old Old
Sub-Sub-InventoryInventory
New Sub-Inventory New Sub-Inventory (Physical Zone)(Physical Zone)
Cost Group Cost Group (Financial)(Financial)
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Advanced Materials Advanced Materials ManagementManagement
• Material StatusMaterial Status– Status of an Item instance or Item lotStatus of an Item instance or Item lot
• e.g. Raw, Immature, Rework, Refurbished, e.g. Raw, Immature, Rework, Refurbished, Used, ...Used, ...
– Can control which transactions are validCan control which transactions are valid– Additional to “Item Type” which is for Additional to “Item Type” which is for
whole “product”whole “product”
• Sub-lot support (split and merge)Sub-lot support (split and merge)
• Lot and Serial GenealogyLot and Serial Genealogy
• Lot and Serial AttributesLot and Serial Attributes– User definable, updateable, searchable, ... User definable, updateable, searchable, ...
Additional features designed to support complex inventory needs
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WMS Control BoardWMS Control Board
• View pending workload across the View pending workload across the organiorganissationation
• Manage exceptionsManage exceptions
• Review, reassign and reprioritiReview, reassign and reprioritisse queued e queued taskstasks
• Create new tasksCreate new tasks
• Perform mass updatesPerform mass updates
• Display in tabular or graphical Display in tabular or graphical representationrepresentation
A general purpose workbench for managing Oracle WMS status and activity
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WMS Control BoardWMS Control Board Task DetailTask Detail
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WMS Control BoardWMS Control Board Status by Status by EmployeeEmployee
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CTS Issues and resolutionCTS Issues and resolution
• 1111i i Upgrade neededUpgrade needed
– Server CapacityServer Capacity
– TARsTARs
– Functionality trainingFunctionality training
– Upgrade timingUpgrade timing
• Pharmaceutical Validation (FDA)Pharmaceutical Validation (FDA)
– CFR Part 11CFR Part 11
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CTS Issues and resolutionCTS Issues and resolution
• U.I. DevelopmentU.I. Development
– No release procedure – initiallyNo release procedure – initially
– Defaulting DataDefaulting Data
– Drop down menusDrop down menus
– Change prompt order (e.g. S/Ns first)Change prompt order (e.g. S/Ns first)
– Quantity always 1Quantity always 1
– Logic Changes Logic Changes
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CTS Issues and resolutionCTS Issues and resolution
• LabellingLabelling
– Label designLabel design
– Labelling of warehouseLabelling of warehouse
– Labelling of existing stockLabelling of existing stock
• Picking changesPicking changes
– Untampered and tamperedUntampered and tampered
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CTS Issues and resolutionCTS Issues and resolution
• Barcode PlacementBarcode Placement
• Transacting non-sequential Serial NumbersTransacting non-sequential Serial Numbers
• Making “suggest” Serial number pick mandatoryMaking “suggest” Serial number pick mandatory
• Moving full and partial cartonsMoving full and partial cartons
• Moving ranges of serial numbersMoving ranges of serial numbers
• Making existing stock serial controlledMaking existing stock serial controlled
• Procedural changesProcedural changes
• TrainingTraining
• Contingency planning Contingency planning
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Top 7 impediments to a successful Top 7 impediments to a successful WMS ImplementationWMS Implementation
1)1) Installing a WMS in a broken warehouseInstalling a WMS in a broken warehouse
2)2) Poor Project Mgmt/Change Poor Project Mgmt/Change ManagementManagement
3)3) Equipment Integration pitfallsEquipment Integration pitfalls
4)4) Overselling the ProductOverselling the Product
5)5) Inadequate end-user trainingInadequate end-user training
6)6) Lack of a Contingency PlanLack of a Contingency Plan
7)7) Failure to audit resultsFailure to audit results
Being in a “Pharms” environment helped all of these
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Implementation ConsiderationsImplementation Considerations
1)11i Upgrade Requirement2)Barcoding Strategy3)Warehouse Re-engineering/Layout4)Hardware Considerations5)Operational Processes6)Testing/Training7)Go-Live Strategy8)Miscellaneous
Custom Reports Document Changes (ASNs, Labels etc.)
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AQ&Q U E S T I O N SQ U E S T I O N S&&
A N S W E R SA N S W E R S
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Want to talk to me ?Want to talk to me ?
Mail me at [email protected]
更多案例:http://www.aflux.com.cn/anli.html