intranet.klk.com.my · THIS MONTH LAST MONTH The buyer net weight have surplus +2.87m/t ( 0.06% )...
Transcript of intranet.klk.com.my · THIS MONTH LAST MONTH The buyer net weight have surplus +2.87m/t ( 0.06% )...
Date 19-10-16
KILANG KELAPA SAWIT CHANGKAT CHERMIN
Progress Report
For the month ofSEPTEMBER 2016
KUALA LUMPUR KEPONG BERHAD(No. Syarikat: 15043-V)
KILANG KELAPA SAWIT CHANGKAT CHERMIN
.(MOHD HADZRI BIN ARSAD)
Senior Manager
PAGE 1
HIGHLIGHTSEstimated percentage of FFB pushed by shovelPercentage FFB pushed due to grading
PRODUCTION
RAINFALL RECORD (mm) Year 2016
Fin Year Oct Nov Dec Jan Feb Mar Apr May Jun Jul Aug SepLast FY 294.00 354.75 192.00 142.50 130.75 77.50 247.25 142.25 95.75 76.25 142.00 169.25This FY 306.25 401.25 120.25 84.50 71.50 14.50 58.75 302.25 105.00 187.25 77.50 177.00
OTHER HIGHLIGHTS
DESCRIPTION OF PROBLEMS / ACHIEVEMENTS
Comments :This month OER increased by 0.19% and KER increased 0.51 % as compared to last month figure.The todate OER low by 0.20% as compared to last year same period.Rainfall has shown a trend of increase and is higer compared to previous year of the same month.
21.66
4.675.01
21.46
4.56
21.76 21.57
PROGRESS REPORT ON
(12TH MONTH OF FINANCIAL YEAR)FOR THE MONTH OF SEPTEMBER 2016
KILANG KELAPA SAWIT CHANGKAT CHERMIN
Todate Current Financial Year Same Period Last Year
100.0%0.0%
Last Month TodateThis Month This Month
ITEM
4.50
O.E.R %
K.E.R %
22.12
5.21
PAGE 2
1 PRODUCTION REPORT
1.1. FFB STATEMENT
1.1.1. FFB CONTRIBUTION
Estimate for Estimate +/- Estimate +/- EstimateThis Month Todate This Month Todate This Month Todate
KLK Estates MT MT MT MT MT MT4,785.260 55,788.090 7,537.000 67,411.000 -36.51% -17.24%6,153.640 55,426.250 6,886.000 65,959.000 -10.64% -15.97%3,808.330 39,661.990 4,669.000 46,564.000 -18.43% -14.82%
915.760 10,947.900 2,001.000 17,430.000 -54.23% -37.19%664.690 7,897.860 1,096.000 10,898.000 -39.35% -27.53%247.520 3,502.710 589.000 5,855.000 -57.98% -40.18%
1,156.880 13,563.920 1,742.000 18,176.000 -33.59% -25.37%441.840 3,908.390 637.000 5,255.000 -30.64% -25.63%
- -- -- -- -- -- -- -- -- -
Sub Total 18,173.920 190,697.110 25,157.000 237,548.000 -27.76% -19.72%
Non-KLK Estates629.110 7,091.420 718.000 8750.000 -12.38% -18.96%147.540 1,804.700 457.000 4369.000 -67.72% -58.69%
84.750 952.890 100.000 1344.000 -15.25% -29.10%- 142.920 - -426.370 2,512.940 - -
- 184.070 - -- 73.820 - -- 90.790 - -
- -- -- -
Sub Total 1,287.770 12,853.550 1,275.000 14,463.000 1.00% -11.13%
Outsiders- -- -- -- -- -- -- -- -- -- -- -- -
Sub Total - - - - - -
Grand Total 19,461.690 203,550.660 26,432.000 252,011.000 -26.37% -19.23%
Comment :
BUKIT KATHO
SUBURKAMPAR
Total FFB received for the month lower by 26.37% or 6,970.31 m/t as compared to the estimated for this month.Pinji Estate, Batu Dua Estate, Menglembu,Kampar Estate contribute 6.6% from total crops this month.
MENGLEMBU
NURSEMANSG.PULAU
ALLAGAR ESTATE
BATU DUA
KUALA KANGSAR ESTATE
PINJI
LEKIR ESTATECHANGKAT CHERMIN ESTATERAJA HITAM ESTATESERAPOH ESTATEGLENEALY ESTATESENGGANG ESTATE
PAGE 31.1.2. FFB COMPOSITION
Composition of crop from various years of planting are :-
MT % MT %1984 32.04 0.16 713.66 0.35 1985 17.68 0.09 264.87 0.13 1986 16.58 0.09 326.99 0.16 1987 47.56 0.24 722.10 0.35 1988 - 5.27 0.00 1989 84.30 0.43 510.39 0.25 1990 63.90 0.33 905.38 0.44 1991 257.11 1.32 4,025.99 1.98 1992 261.95 1.35 4,054.31 1.99 1993 27.97 0.14 200.34 0.10 1994 39.98 0.21 695.22 0.34 1995 45.70 0.23 571.42 0.28 1996 73.55 0.38 976.92 0.48 1997 67.42 0.35 735.49 0.36 1998 467.05 2.40 4,782.15 2.35 1999 432.41 2.22 5,258.78 2.58 2000 364.32 1.87 4,601.07 2.26 2001 971.76 4.99 13,855.31 6.81 2002 2,538.11 13.04 28,869.65 14.18 2003 1,040.15 5.34 11,886.09 5.84 2004 1,751.30 9.00 18,124.84 8.90 2005 1,601.61 8.23 14,133.16 6.94 2006 2,296.39 11.80 19,538.27 9.60 2007 2,312.27 11.88 24,233.69 11.91 2008 257.72 1.32 2,527.74 1.24 2009 1,640.73 8.43 15,595.31 7.66 2010 812.71 4.18 8,100.36 3.98 2011 1,307.01 6.72 11,634.48 5.72 2012 507.19 2.61 4,748.63 2.33 2013 108.50 0.56 897.35 0.44 2014 16.72 0.09 55.43 0.03
- - - - - - - - - - - - - - - - - -
Total 19,461.69 100.00 203,550.66 100.00
Append below the classification of Palms According to Age :-Category Palm Age (years) TM % TD %
Immature 1st - 3rd 1% 0%Young 4th - 9th 35% 33%Prime 10th - 18th 59% 59%Old 19th and above 5% 7%Comments :
This Month TodateYear of Planting
Remarks
FFB composition vary from the years 1984 to 2012 with most of the crop come from 1998 till 2011
1.1.3. FFB QUALITY
CONTRIBUTING This Last This Last This Last This Last This Last This Last This Last This LastESTATES Month Month Month Month Month Month Month Month Month Month Month Month Month Month Month Month
C/CHERMINRAJA HITAMLEKIRSERAPOHGLENEALYSENGGANGALLAGARPINJIKUALA KANGSARMENGLEMBUBATU DUAKAMPAR
Total/Average 0 0
1.1.4. % FFB ON FLOOR AND IN LOADING RAMP FOR GRADING
FFB INTAKE (MT) % %
Comments :
WEIGHT (MT)LOADING RAMP
WEIGHT (MT)FFB GRADING
No grading carried out at mill ramp.
PAGE 4
No. of Grading % Black % Underripe % Long Stalk % Pest Damaged % Empty Bunch% Overnight % Rotten
1.1.5. LOOSE FRUIT & TRASH CONTENT
This Last This Last This Last This LastNO ESTATES Month Month Month Month Month Month Month Month
1 LEKIR2 C.CHERMIN3 RAJA HITAM4 GLENEALY5 SERAPOH6 ALLAGAR7 KUALA KANGSAR8 SENGGANG9 PINJI
10 KAMPAR11 BUKIT KATHO12 SUBUR
Average 0 0
NO Outsider Estate123
Average 0 0
1.1.6. LOOSE FRUITS TO FFB RATIO
NO ESTATES12345678
1.1.7. STONES & TRASH IN FFB
NO ESTATES1 All Estate2345678
Comments :Trash analysis was stop from February 2016.
-
TrashTonnage (mt) % to FFBStones (kgs) per 100 tn FFB
This Month Last MonthTotal Tonnage
This Month Last Month% to FFB
Fruit in Load Loose Fruit (%) FFB %
PAGE 4.1
No. of Grading % Loose Trash Content in Trash Content in
PAGE 5
1.2. PRODUCTION QUALITY
1.2.1. PRODUCTION OIL / DESPATCH OIL
X S.D. X S.D. X S.D. X S.D.
FFA %
Moisture (VM) %
Dirt %
Peroxide Value %
DOBI
ANALYSIS RESULT BY (KDC/TQCC)
TaikoSAMPLE Average StandardFFA 3.15 3.0 MaxVM 0.17 0.13 MaxDIRT 0.04 0.03 MaxPEROXIDE VALUE 0.65 0.60 MaxIODINE VALUE 51.93 50 - 54DOBI VALUE 2.88 3.0 MinCAROTENE 541.25 600 MinE233 (1% CORR.) 1.14 1.20 MaxE269 (1% CORR.) 0.23 0.20 MaxIRON 5.0 - 3.0PHOSPHORUS 8.0 - 5.0D.F. (Delta Y) 18.95 20.0 MinQUALITY RATING NIL
Comments :
0.04 2.80 0.052.80 0.042.83
1.13
0.19
7.400
0.01 0.13
0.0600.70
Oil quality was graded as fair.
5.113 0.035
0.16
51.902.99
556.00
0.160.0440.6051.702.66
495.00
0.25
15.43
1.120.22
20.7118.15
0.160.0140.60
3.04568.00
52.20
1.140.22
21.50
0.190.0560.7051.902.83
546.001.170.25
< 0.25
> 2.31
1st Week 2nd Week 3rd Week3.19 3.11 3.28 3.02
0.13
0.045
2.78
0.01
0.05
0.041
0.13
4th Week
0.032
0.13 0.11
3.970
DESPATCH PRODUCTIONThis Month Last Month This Month Last Month
3.169
3.31 0.12
Marketing
< 5.0
Specification
3.14 0.25 2.97 0.18 3.17 0.13
PAGE 61.2.2. PRODUCTION / DESPATCH KERNEL
MARKETINGX S.D. X S.D. X S.D. X S.D. SPECIFICATION
4.91 0.09 4.86 0.06 4.84 0.38 4.89 0.26 6%5.49 0.18 5.47 0.22 5.46 0.11 5.36 0.27 7%1.15 0.08 1.14 0.04 1.11 0.04 1.11 0.04
16.35 1.05 15.59 2.96
1.2.3. CPO DESPATCHBUYER MILL BUYER'S + / -
NET NET ON MILLWEIGHT WEIGHT NET WEIGHT
tn tn tn1- 4525.680 4528.550 2.8702- 0.0003- 0.0004- 0.0005- 0.0006- 0.0007- 0.0008- 0.0009- 0.000
10- 0.000 4525.680 4528.550 2.870
1.2.4. PK DESPATCHBUYER MILL
NETWEIGHT
tn1- 756.5402- 201.730 3- 4-5-6-7-
Total : 958.270
1.2.5. CXC REPORT
Comments :
MOISTURE %
THIS MONTH
DIRT %FFA %TOTAL BROKEN KERNEL %STONE CONTENT %
Unitata Berhad (SG)
PRODUCTIONLAST MONTH
DESPATCHTHIS MONTH LAST MONTH
114Total CPO tankers dispatched with no GPS installed (C)
124
ISF (SG)
Sang Kee (SG)
THIS MONTH LAST MONTH
The buyer net weight have surplus +2.87m/t ( 0.06% ) than mill net weight.
124
56
Total CPO tankers dispatched with active GPS (A) 114
8
The Kernel quality was fair.
No. of loads with the weight shortage of 80kg and aboveTotal number of CPO tankers dispatched (A+B+C)
Total CPO tankers dispatched with non-active GPS (B)
PAGE 6.1
LOADS FROM MONTH: September 2016
Ticket No Driver Vehicle Date Mill Buyer Loss (A) BuyerA 184718 Ridwan BNF 1333 8.9.16 39.250 39.160 0.090 ISF 0.030A 185367 Suhaimi BLL 7775 19.9.16 41.220 41.120 0.100 ISF 0.050A 186030 Ridwan BNF 1333 27.9.16 38.700 38.610 0.090 ISF 0.010 0.000A 186118 Ridwan BNF 1333 28.9.16 38.840 38.740 0.100 ISF 0.010 0.010A 186180 Ridwan BNF 1333 29.9.16 38.210 38.120 0.090 ISF 0.060A 186195 Normahadi BLM 7775 29.9.16 37.300 37.110 0.190 ISF 0.190
Total 0.660 0.350 0.010* Chargeable to transporters when (A) - (B) is above 80kg. Quantity chargeable is net after minus the limit of 80kg.
Comments
Weight Details (MT) Tanker with GPS
Charges to the
transporters (MT) *
All tankers are equipped with GPS registered with MPOB.
EXTRACTED FROM CXC REPORTCPO Despatch Loads With Weight Shortage of 80kg and Above
Actual oil recovered (MT) at Mill
(B)
PAGE 6.2
No. Tanker number Date Time Action Taken / RemarksNett Weight diff. with buyers (+/-) (MT)
Total 0.000
GPS VIOLATION REPORT FOR KILANG KELAPA SAWIT CHANGKAT CHERMIN ON September 2016On Exit the Zone Grid of Authorized Route during CPO delivery to Buyers Only
PAGE 71.3. COST OF PRODUCTION
(Basis : Cost per tonne CPO)
ThisMonth Todate Year ' s
September 2016 12 mths EstimateRM / tn RM / tn RM / tn
Indirect Cost 40.17 45.90 44.85
Depreciation 171.58 128.79 106.91
Manufacturing Cost 102.77 113.92 122.23
Ex-Mill Cost 314.52 288.61 273.99
Cooking Oil Cess
Palm Oil Stabilisation Cess 2.00 2.00 2.00
CPO (Sabah) Sales Tax
Despatch & Selling 34.90 34.54 27.42
TOTAL EXPENDITURE 351.42 325.15 303.41
A/c This Month Estimate
Code RM/ton CPO RM/ton CPO Diff. (%)IC 01 0.71 0.63 11.3%
IC 03 6.06 4.65 23.3%
IC 08 4.05 3.94 2.7%IC 11 1.73 1.08 37.6%
IC 13 2.71 1.90 29.9%
IC 19 3.18 2.87 9.7%
PK 42 8.86 7.81 11.9%
PK 45 2.72 2.56 5.9%PK 47 7.07 5.69 19.5%
PK 48 4.02 3.98 1.0%
PK 52 5.93 3.53 40.5%PK 53 10.90 5.92 45.7%
PK 71 34.90 27.42 21.4%
Comments :
Chemical items purchased for CEPPOMETS testing under CE to charge/reclass into revenue expenditure as advised by audit.
Flusing tubewell no.3 and serviced pump.
Adjustment of CPO transport charges diff from Oct'15 to Feb'16 that not taken up.
Replaced shaft for autofeeder no.1.
Higher charges on overtime for watchman mill security
Higher cost due to service one unit EFB press and super press machine.
Higher cost due to low crop processed againts estimate.(short fall of 6970.31 ton against estimate or 26.37%)
FFB estimate for the month is 26,432 m/t while FFB received at 19,461.69 (shortage by 6,970.31 or 26.37%).
Comments
3 month charges for HA salary & VMO visit (July,Aug & Sept)
Replaced 4" HDPE pipe from mill to effluent due to old piping badly leaking and installed fencing at belt press station.
Safety shoes & uniform for Executive, Staff & workers.
Payment made by HQ for renewal work permint for 10 person of foreign workers.
Monthly propn by HQ & low crop processed against estimate.(short fall of 6970.31 ton against estimate or 26.37%).
Repair of Executive bungalow & staff quarters.
PAGE 82 PROCESS PERFORMANCE
2.1. STERILIZATION
Summary of sterilisation cycle for the month is tabulated as follows :-
Function X (min) S.D.Deaeration 31st. Peak (1.2 Bar / 17.4 psi) 141st. Peak exhaust 1.52nd. Peak (1.2 Bar / 17.4 psi) 42nd. Peak exhaust 1.53rd. Peak (1.2 Bar / 17.4 psi) 43rd. Peak exhaust 2.54th. Peak (2.8 Bar / 40 psi) 6Holding Time 30Final exhaust 7Steaming cycle 74 0Door Open to Door Shut Time 35
X S.D. X S.D.USB after 1st Threshing (%) 1.89 0.46 1.63 0.14USB after 2nd Threshing (%) 0.98 0.25 0.84 0.12Threshing Efficiency (%)
STERILIZER CONDENSATE
This Month Last MonthX S.D. X S.D.
7.71 0.20 7.78 0.15
Condensate / FFB Ratio
Absolute oil loss (kg/tn FFB)
Comments :
USB slightly increased compared to last month.The OLWB of Sterilizer Condensate for the month was recorded at 7.71%.
Last MonthThis Month
Steriliser condensate (Oil Content in Wet Basis)
PAGE 9.02.2. DIGESTING & PRESSING STATION
2.2.1. DIGESTER TEMPERATURE OC
This Month Last Month DIGESTER X S.D. X S.D. Digester No. 1 96.00 0.82 96.00 0.50 Digester No. 2 98.00 0.49 97.00 0.59 Digester No. 3 97.00 0.50 98.00 0.68 Digester No. 4 98.00 0.56 98.00 0.82 Digester No. 5 Digester No. 6 Digester No. 7 Digester No. 8 Digester No. 9
2.2.2. PRESSING
Press Press Press Press Press Press Press Press Press AverageNo. 1 No. 2 No. 3 No. 4 No. 5 No. 6 No. 7 No. 8 No. 9
X 4.25 4.29 4.29 4.28 4.28S.D. 0.04 0.08 0.08 0.11 0.08
X 4.37 4.40 4.35 4.30 4.36S.D. 0.02 0.06 0.07 0.04 0.05
X 6.98 7.03 7.03 7.00 7.01S.D. 0.11 0.20 0.12 0.18 0.15
X 7.20 7.19 7.09 7.03 7.13S.D. 0.03 0.16 0.18 0.10 0.12
X 10.65 9.82 10.96 10.08 10.38S.D. 1.46 1.98 1.40 1.56 1.60
X 11.16 9.05 9.82 9.70 9.93S.D. 0.63 2.31 1.95 1.84 1.68
X 192.25 281.25 169.25 261.25 226.00S.D.
X 104.75 263.50 229.00 238.75 209.00S.D.
Comments :
This Month
Last Month
This Month
Last Month
OLDB maintain well below in house target 8.00 %.
OIL LOSS ON DRY BASIS (OLDB)
NUT BREAKAGE (%)
PRESS RUNNING HOURS
This Month
Last Month
This Month
Last Month
OIL LOSS ON WET BASIS (OLWB)
PAGE 9.12.2.3.
This Month
Last Month
This Month
Last Month
This Month
Last Month
This Month
Last Month
This Month
Last Month
This Month
Last Month
This Month
Last Month
This Month
Last Month
X 47.85 46.83 17.80 18.90 61.04 60.11 4.28 4.36 15.98 15.17 18.37 19.10S.D.N
True Nut TrashTrue Mesocarp (ripe)
True Mesocarp (unripe)
Oil in Mesocarp OLWB Normal Parthenocarp
Abnormal Partnenocarp
PAGE 9.2
2.2.4. EFB PRESSING
Press Press Press Press Super SuperNo. 1 No. 2 No. 3 No. 4 Press 1 Press 2
PRESS RUNNING This Month 50.25 357.75 304.00 309.00 HOURS Last Month 167.75 225.00 257.00 265.00 DOWN TIME This Month
Last Month
2.2.5. OIL RECOVERED
This Month F F A (%) DOBI
VM (%)OLWB (%)
Press 1 Press 2 Press 3 Press 4 Press 5 Press 6 Press 7 Press Fibre (OLDB) 2.98 3.20 2.91 0.00 0.00 0.00 0.00 Ratio EFB Liquor to FFB (%)
2.2.6. SPLITTER
RUNNING HOURSThis Month Last Month
No. 1 No. 2
Comments :
3.05
Last Month6.121.6088.406.98
6.131.59
88.34
3.03
Quality for oil recovered almost same compared last month figure.
6.99
PAGE 10
2.3. CLARIFICATION STATION
2.3.1. CLARIFICATION TANK
This Month Last MonthTank 1 Tank 2 Tank 3 Tank 1 Tank 2 Tank 3
X 98.00 98.00 98.00 97.00S.D
% Oil in underflow X 7.20 7.23 7.24 7.16 (% OLWB) S.D 0.31 0.26 0.09 0.59
2.3.2. SLUDGE SEPARATOR (S) / CENTRIFUGE (C)
DA 30 (1) DA 30 (2) DA45 (1) DA45 (2) C1 C2 C3 C4 C5 C6Decanter
(HP)X 0.57 0.65 0.83 0.81 0.94
S.D 0.12 0.11 0.03 0.03 0.02X 0.58 0.60 0.81 0.81 0.93
S.D. 0.08 0.10 0.03 0.03 0.01T Mth X 48.75 111.75 290.75 266.00 2.50 2.00 3.25 1.50 364.25L Mth X 146.50 141.00 257.50 218.25 3.50 2.00 4.50 2.50 325.75T Mth X 1.60 1.60 1.90 1.90L Mth X 1.60 1.60 1.90 1.90T Mth XL Mth XT Mth XL Mth X
Comments :
Separate Waste Basculator (mt)
Oil losses on Absolute Terms (Kg/tn FFB)
The temperature of clarification tank maintained above 95OC.The OLWB of heavy phase for separator was below 1%.DA 30 no.1 and no.2 are running to process decanter heavy phase.
Nozzle size (mm)
Temperature OC
This MonthLast
Month
% Oil loss on wet basis (x)
Operating Hours (hrs)
PAGE 11
2.3.2. DECANTER (D)
Inlet98.0097.00 D1 D2 D1 D2 D1 D2
X 7.32 3.43 69.22 0.94S.D 0.32 0.09 2.06 0.02X 7.40 3.46 69.60 0.93
S.D. 0.13 0.11 0.37 0.01X 88.47 75.86 9.92 95.19
S.D 0.36 0.66 0.57 0.12X 88.57 76.01 9.72 95.23
S.D. 1.90 0.27 0.18 0.13X 4.21 20.71 20.86 3.87
S.D 0.34 0.66 1.51 0.14X 4.03 20.53 20.68 3.84
S.D. 0.41 2.02 0.38 0.14T Mth X 364.25L Mth X 325.75
Comments :
Last MonthTemperature (oC)
Operating Hours
NOS % (x)
Heavy Phase
This MonthLast
Month
This Month
This Month
This MonthLast
Month
Light Phase
Oil % (x) Last Month
Solid Phase
VM % (x)
PAGE 12
2.3.3. DILUTION RATE & ABSOLUTE OIL LOSS
X S.D. X S.DDILUTION RATE % 19.88 1.42 19.08 1.44Separator Waste to FFB ratio 0.56 0.01 0.55 0.01Decanter cake to FFB ratio 0.03 0.01 0.03 0.01Absolute Oil loss in Separator/Centrifuge kg/mt FFB 4.55 0.10 4.47 0.16Absolute Oil loss in Decanter Cake kg/mt FFB 0.91 0.05 0.90 0.04Total Oil loss kg/MT FFB 5.46 0.15 5.37 0.20
2.3.4. OIL LOSSES AFTER DEOILING TANK TO EFFLUENT
DescriptionAfter Deoiling tank (OLWB)After Cooling pond
Comments :
The total oil loss OLWB after deoling tank remained the same than last month.
0.870.82
0.870.84
This Month Last Month
This Month Last Month
Total absolute oil loss kg/mt FFB slightly high compared to last month.
Dilution rate same compared to last month.
PAGE 13
2.3.5. PURIFIER & VACUUM DRYER
No: 1 No: 2 No: 1 No: 2 No: 3 No: 4 No: 5X 0.59
S.D 0.04X 0.58
S.D. 0.04X 0.05
S.D 3.48X 0.05
S.D. 4.27X
S.DX
S.D.X
S.DX
S.D.
2.3.6. VACUUM DRYER
X S.D X S.D X S.DThis Month 0.59 0.04 0.13 0.01 77.97Last Month 0.58 0.04 0.13 0.01 77.59This MonthLast MonthThis MonthLast Month
Comments :
% Dirt
This MonthLast
Month
PURIFIER After PurifierBefore Purifier
% VM
This MonthLast
Month
VM Rem. Eff
This MonthLast
Month
Dirt Rem. Eff
This MonthLast
Month
No: 2
No: 3
Production oil quality for dirt quite high.To improve further on decompaction of tanks.
VACUUM DRYER Vacuum (-cm Hg) VM % After DryerVM % Before DryerVM.
Removal Eff.
No: 1
2.4. NUT & KERNEL STATION PAGE 13.1
2.4.1. NUT SILO & KERNEL SILOS
DESCRIPTION No: 1 No: 2 No: 3 No: 4X 20.89 20.94
S.D 0.03 0.02X 20.90 20.93
S.D. 0.04 0.07X 20.11 20.22
S.D 0.04 0.06X 20.13 20.23
S.D. 0.11 0.07X 3.73 3.44
S.DX 3.68 3.34
S.D.
2.4.2. KERNEL SILO
1 2 3 4 5 1 2 3 4 5Top 38.00 32.00 38.00 34.00 35.00 35.00 34.00 38.00 32.00 30.00
Middle 46.00 36.00 45.00 42.00 44.00 44.00 44.00 46.00 41.00 40.00Bottom 76.00 54.00 78.00 60.00 65.00 65.00 63.00 71.00 60.00 58.00
% VM Fresh Kernel X 20.17 20.18S.D 0.05 0.09X 4.91 5.31 4.84 4.78 4.69 4.86 4.60 5.26 5.08 5.20
S.D 0.09 0.06% Drying Efficiency 75.71 75.92
Comments :
This MonthLast
Month
The quality of kernel was satisfactory.
This Month Last Month
% Drying Efficiency
% Dried Kernel
Temperature oC
% VM Fresh Nut
This MonthLast
Month
% Dried Nut
This MonthLast
Month
2.4.3. NUT CRACKING EFFICIENCY PAGE 13.2
X SD X SD X SD X SD X SD X SD X SD X SD X SDWhole Nut (%) 85.25 4.58 89.10 3.92Broken Nut (%) 8.68 3.64 6.44 2.10Whole Kernel (%) 3.13 1.34 2.10 0.96Brokern Kernel (%) 2.06 1.04 1.82 0.77
X SD X SD X SD X SD X SD X SD X SD X SD X SDWhole Kernel (%) 39.61 4.11 37.52 5.01Broken Kernel (%) 13.10 3.00 13.00 2.72Uncracked Nut (%)Half cracked Nut (%) 2.08 1.27 2.32 1.30
X SD X SDRipple Mill No: 1 97.79 1.34 96.47 1.10Ripple Mill No: 2 97.53 1.39 96.89 0.97Ripple Mill No: 3Ripple Mill No: 4Ripple Mill No: 5Ripple Mill No: 6Ripple Mill No: 7Ripple Mill No: 8Ripple Mill No: 9
Comments :
No: 6 No: 7 No: 8 No: 9Mixture Composition after Cracker
No: 1 No: 2 No: 3 No: 4 No: 5
Nut cracking and recovery efficiency were satisfactory.
R I P P L E M I L L
R I P P L E M I L L
No: 1 No: 2 No: 3
Nut Cracking Eff.
Kernel Recovery Eff.
Nut Composition before Cracker (INPUT)
No: 4 No: 5 No: 6 No: 7 No: 8 No: 9
PAGE 142.4.4. KERNEL LOSSES / COST
X SD X SD X SD X SD X SD X SD
0.43 0.05 0.45 0.04
1st Stage
2nd Stage
1st Stage
2nd Stage
1st Stage
2nd Stage
1st Stage
2nd Stage
1st Stage
2nd Stage
1st Stage
2nd Stage
0.45 0.77 0.45 0.70
Claybath1.01 0.04 0.97 0.03
2.4.5. RUNNING COST
Comments :
Line 3Line 1 Line 2 Line 3 Line 1 Line 2
1,682.740
Cost / MT of PK (RM)
Cost / MT of FFB (RM)
1.727 1.957 2.239
0.086 0.088
Cyclone Fibre
LTDSHydrocyclone (PK in wet shell)
This Month Last Month Todate
1,595.070 20,800.380
Last MonthThis Month
0.102
All the losses was maintained at < 1%. Except for claybath losses.
Kernel Produced (mt)Total Kaolin or Calcium Carbonate Cost (RM)Other Cost e.g Sodium Silicate (RM)
974.140 814.770 9,288.030
PAGE 152.5. BOILER / POWER HOUSE
2.5.1. BOILER HOUSE
Description This Month Last Month TodateBoiler Chemical Cost (RM) 2724.64 2533.92 28497.09 Cost / MT FFB (RM) 0.14 0.14 0.14
2.5.2. POWER HOUSE
DescriptionThis Month Last Month This Month Last Month This Month Last Month This Month Last Month This Month Last Month
Turbines > NadrowskiNo. 1 (504 KW) - - - -No. 2 (504 KW) - - - -No. 3 (1200 KW) - - - -No. 4 (1500 KW) 379.4 337.3 303200.0 405000.0Diesel Gen Set > CaterpillarNo. 1 (250 KW) - - - - - -No. 2 (150 KW) 36.0 9.0 2280.0 675.0 760.00 220.0 3.00 3.06No. 3 (360 KW) 16.0 1.0 2835.0 90.0 945.00 35.0 3.00 2.55KwHr / mt FFB (Turbine + Genset)
2.5.3. TNB POWER SUPPLY
KwHr RM KwHr RM KwHr RMPalm Oil Mill 75723.00 32764.76 61253.00 26501.33 990746.00 426764.17Rubber FactoryEcomat PlantTotal 75723.00 32764.76 61253.00 26501.33 990746.00 426764.17
Comments :
3.6
TNB power supply started on 21/4/2014.
This Month
Steam Consumption per KwHr (Turbine)15.8
Last Month Todate
Operating Hours Total KwH Generated Kw KwHr / LitDiesel Consumption
(Litres)
PAGE 16
2.6. WATER TREATMENT PLANT
2.6.1. WATER CONSUMPTION
Description This Month Last Month This Month Last Month m3/mt FFBOwn 1503.65 337.61Estate
Mill 30749.00 28054.00 1.58 FCTOTAL 32252.65 28391.61 0.00 0.00 1.58
2.6.2. WATER TREATMENT COST
This Month Last Month TodateChemical Cost (RM) 880.00 800.00 8920.00Cost /m3 water (cts / m3) 0.03 0.03Cost /mt FFB (cts / mt FFB) 0.05 0.04 0.04Water Consumption (m3 / mt FFB) 1.58 1.55
2.6.3. MONTHLY LICENCE COSTPUMPING RAW WATER FROM RIVER
This Month Last Month TodateTotal Volume of water (m3) consumedTotal Cost (RM)
Comments :
Domestic
Water consumed%
Water consumption was recorded at 1.58m3/mt FFB. Which is slightly lower than previous month.Raw water is pumped from tube well. Domestic usage supplied by LAP.
PAGE 17
2.7. General (Visitors / Security / Training Programme / Details of Breakdown, etc)
2.7.1. Visitation
Date26.9.16
2.7.2. Training
Date
2.7.3. Security
Date
2.7.4. OSH Matter
Date10.9.10
2.7.5. RSPO Matter
Date
2.7.6. Amenities
Date
2.7.7. Water Supply
Date
2.7.8. EFB DISPOSAL
2.7.9. DECANTER CAKE DISPOSAL
Balance b/f (mt) Production (mt) Collected (mt) Balance c/f (mt)15.00 390.14 355.14 50.00
2,890.40 10.00 Balance b/f (mt) Production (mt) Collected (mt) Balance c/f (mt)
20.00 2,880.40
Remarks
Remarks
Remarks
RemarksPersonMr.Tan Audit (HQ)
Remarks
Remarks
RemarksFirst Aid Training (HA)
PAGE 17.1
2.8.0. Effluent Treatment
Date
2.8.1 Mill Downtime
Date Hours Date Hours17.9.16 1 1/219.9.16 821.9.16 2Total 11.5 0
2.8.2 Housekeeping / Beautification / Linesite / Compound
Date
2.8.3. Others
Date
Comments
Remarks
Details DetailsLine 1 Line 2
Cake breaker conveyor bolt patah.Main panel board problem.Motor for shell transport burnt.
Remarks
Remarks
PAGE 17.2
2.8.4. Effluent Result For September 2016
abcdefgh
2.8.5 Trailing Report
Location TimeTime taken
in Hrs/Min Distance in km Remarks(estimate)
From To From To- - - - - - -
COD (mg / l) NA Total Nitrogen (mg / l)
DOE LimitpH NA BOD (mg / l) 5000 Max
NA Ammonical Nitrogen (mg / l)
NA
NA
41
9773Total Solids (mg / l) NA 7833
TQCC Result8.13204370215172
Findings : -
Suspended Solids (mg / l)Oil & Grease (mg / l) NA
PAGE 183.0 MANPOWER
3.1. EMPLOYEES
MALAYS CHINESE INDIANS OTHERS TOTAL Executives 2 0 1 3 Subordinate Staff 13 1 3 17 TOTAL 15 1 4 0 20
3.2. SUBORDINATE STAFF LEAVE STATUS
Leave Leave Leave B/F from Earned Todate TakenYear '15 for Year '16 (A+B) This Bal
No. Position (Days)-A (Days)-B Total Month (A+B-C)1 BURHANUDDIN BIN MOHD LAB SUPERVISOR 0 24 24 3 16 82 W/BRIDGE CLERK 0 24 24 1 15 93 LAI AH FONG BOILER C/MAN 0 18 18 4 12 64 ABDUL RASHID BIN SARMON SUPERVISOR 0 24 24 1 9 155 ZULINA BT MAT JUNOS CLERK 0 24 24 6 16 86 JOHARI BIN ALI SUPERVISOR 0 24 24 1 9 157 FADLIZA BINTI MOHD SALLEH CHIEF CLERK 0 21 21 3 19 28 ABDUL RAHIM BIN ARSAD STORE CLERK 0 24 24 1 22 29 MOHD SAAD BIN BAKAR BOILERMAN 0 18 18 1 13 510 ABU HASSAN SHAARI BIN MOHAFOREMAN 0 24 24 1 14 1011 JAMALUDDIN BIN AHMAD MANSBOILERMAN 0 18 18 0 9 912 NORHAYATI BT MAT ISA W/BRIDGE CLERK 0 24 24 1 24 013 VELAN A/L SUBRAMANIAM BOILERMAN 0 17 17 2 12 514 ARUMUGAM A/L MUNIANDY ASST. FOREMAN 0 15 15 1 9 615 DEVADAS A/L MARIAPPAN BOILERMAN 0 15 15 2 7 816 ELECTRICAL C/MA 0 21 21 0 21 017 ASST. FOREMAN 0 21 21 0 15 61819 202122232425262728
Comments :
MOHD YUSOFF BIN MOHD HUSS
FARIDAH BT TALIB
Leave Taken Todate
(C)
MOHAMAD HAFIS BIN HASSAN
NAME
PAGE 18.13.3 EMPLOYEE (MILL WORKERS)
(A) CHECKROLL
(1) MALAYSIAN Male Female Sub Total Male Female Sub Total Bumiputera 25 3 28 - 28 Chinese - - - Indian 15 1 16 - 16 Grand Total 40 4 44 - - - 44
(2) NON-MALAYSIAN Sri Lanka - - - India 17 17 - 17 Indonesia 14 14 - 14 Bangladeshi 6 6 - 6 Thai - - - Filipino - - - Grand Total 37 - 37 - - - 37 Total Checkroll 77 4 81 - - - 81
(B) CONTRACT / TEMPORARY
(1) MALAYSIAN Male Female Sub Total Male Female Sub Total Bumiputera - - - Chinese - - - - Indian - - - Grand Total - - - - - - -
Employees Dependants (Resident)Total
Employees Dependants (Resident)Total
PAGE 19Appendix 1
Unit This Month Last Month Todate1.0 FFB
1.1.1 Weight of FFB processed MT 19,461.690 18,099.450 203,550.660 1.1.2 Estimate MT 26,432.000 28,660.000 252,011.000 1.1.3 Shift Hours Hrs -
2.0 OIL MANUFACTURE2.1.1 Weight of Oil Produced MT 4,235.470 3,903.290 43,674.370 2.1.2 Estimate MT 5,945.000 6,448.000 56,702.000 2.1.3 Oil Extraction Rate % 21.76 21.57 21.46 2.1.4 Estimate % 22.49 22.50 22.50 2.1.5 Press Running Hours Hrs. 904.00 836.00 9,388.75 2.1.6 Production Hours Hrs. 330.75 304.75 3,444.00 2.1.7 Downtime (Line 1) Hrs. 11.50 - 60.00 2.1.8 Downtime (Line 2) Hrs. - 2.1.9 Press Capacity per unit MT / hr 21.53 21.65 21.68 2.2.0 F.F.B. Manufactured / Hours MT / hr 58.84 59.39 59.10 2.2.1 Oil Recovered / Hours MT / hr 12.81 12.81 152.09
3.0 KERNEL MANUFACTURE3.1.1 Weight of kernel Produced MT 974.140 814.770 9,288.040 3.1.2 Estimate MT 1,327.000 1,432.000 12,602.000 3.1.3 Kernel Extraction Rate % 5.01 4.50 4.56
;3.1.4 Estimate % 5.02 5.00 5.00 3.1.5 Production Hours Hrs. 330.75 304.75 3,444.00 3.1.6 Kernel Recovered / Hr MT / hr 2.95 2.67 2.70
4.0 DESPATCH AND STOCK4.1.1 Oil Despatched MT 4,528.550 4,960.910 45,170.040 4.1.2 Oil in Stock MT 434.910 727.990 20,236.180 4.1.3 Kernels Despatched MT 958.270 849.630 9,344.270 4.1.4 Kernels in stock MT 147.170 131.300 3,095.060
- Packed / Bulk Silo MT 147.170 131.300 3,095.060 - Kernel in Bag MT -
Remarks :
PROGRESS REPORT FOR THE MONTHOF SEPTEMBER 2016
PAGE 20
MAJOR MAINTENANCE REPORT FOR THE MONTH OF SEPTEMBER 2016
(1) RECEPTION STATION / (2) LOADING PUMP / (3) STERILISER STATION(4) HOISTING / TIPPER AND THRESHING STATION
PAGE 21
MAJOR MAINTENANCE REPORT FOR THE MONTH OF SEPTEMBER 2016
(5) PRESS AND DIGESTER STATION / (6) EFB PRESSING STATION / (7) KERNEL PLANT STATION(8) CLARIFICATION STATION
PAGE 22
MAJOR MAINTENANCE REPORT FOR THE MONTH OF SEPTEMBER 2016
(9) RAW WATER HOUSE AND WATER TREATMENT PLANT STATION / (10) POWER STATION / (11) BOILER STATION(12) EFFLUENT STATION
PAGE 23
MAJOR MAINTENANCE REPORT FOR THE MONTH OF SEPTEMBER 2016
(13) MILL BUILDING UPKEEP / (14) VEHICLE / (15) WORKSHOP / (16) GENERAL
CoverPageHighlightsProductionReportFFBCompositionFFBQualityLF_TrashContentProductionQualityProdDesKernelCPODesGPSRepCOPProcPerfDigPressStationDigPressStation2EFBPressingClarificationStationDecanterDilutionPurifierNutKernelStationNutCrackingEffKernelLossesBoilerPowerHouseWaterTreatmentGeneralGeneral2General3ManPowerEmployeeAppendix1MajorMaintRep1MajorMaintRep2MajorMaintRep3MajorMaintRep4
Main
KKS Progress Report version 1.43 for September 2016
Please select your desire section by a mouse click
Section ASection B
3
Save
Information for the Progress Report
Co NameKUALA LUMPUR KEPONG BERHAD
Co Reg No.15043-VSetup
OC Code157
OC NameKILANG KELAPA SAWIT CHANGKAT CHERMIN
Co Start of Fin Mth10
Current Year2016Reset
Current Month9September
Current Month, YrSeptember 2016
Current Fin Mth #12th
Current Fin Mth12th
Current Fin Yr2016
Current Period2015/16
Asst/Manager NameMOHD HADZRI BIN ARSADTitleSenior Manager
Wt Shortage Limit80Kg
By: Chan Kok LeongInstalled to:C:\eProgressRep\version 1.43
Sys last updated:25-Oct-2013Set:28-May-2013
Title ListYearMonthYesNo
Assistant20111No
Senior Assistant20122Yes
Acting Manager20133
Manager20144
Senior Manager20155
20166
20177
20188
20199
202010
202111
202212
Brief Instructions1. Change the Current Year / Month2. Click to get to desire Worksheet Page3. Enter the necessary data - Use Tab key to move to different fields4. Click Save icon to save your work5. Click Print to preview print out
Notes:1. Click Setup to change system defaults2. Click Reset for default zoom or A4 size
++ means click tab for more pages
11. Process Performance
1. Highlights
2. Production Report
4. FFB Quality
5. LF and Trash Content
6. Production Quality
7. Production and Despatch Kernel
8. CPO Despatch Loads with wt shortage
9. GPS Violation Report
10. Cost of Production
12. Digesting & Pressing Station ++
13. EFB Pressing
1. Clarification Station
2. Decanter
3. Dilution Rate & Absolute Oil Loss
4. Purifier & Vacuum Dryer
5. Nut & Kernel Station
6. Nut Cracking Efficiency
7. Kernel Losses / Cost
8. Boiler / Power House
9. Water Treatment Plant
10. General (Visitors/Security/Breakdown, etc.) ++
11. Man Power
12. Appendix 1
3. FFB Composition
13. Major Maintenance Report ++
CoverPage
KILANG KELAPA SAWIT CHANGKAT CHERMIN
Progress Report
For the month of
SEPTEMBER 2016
Date10/18/16KUALA LUMPUR KEPONG BERHAD
(No. Syarikat: 15043-V)
KILANG KELAPA SAWIT CHANGKAT CHERMIN
.
(MOHD HADZRI BIN ARSAD)
Senior Manager
Highlights
PROGRESS REPORT ONPAGE 1
KILANG KELAPA SAWIT CHANGKAT CHERMIN
FOR THE MONTH OF SEPTEMBER 2016
(12TH MONTH OF FINANCIAL YEAR)
HIGHLIGHTS
Estimated percentage of FFB pushed by shovel100.0%
Percentage FFB pushed due to grading0.0%
PRODUCTION
Current Financial YearSame Period Last Year
This MonthLast MonthTodateThis MonthTodate
O.E.R %21.7621.5721.4622.1221.66
K.E.R %5.014.504.565.214.67
RAINFALL RECORD (mm)Year2016
Fin YearOctNovDecJanFebMarAprMayJunJulAugSep
Last FY294.00354.75192.00142.50130.7577.50247.25142.2595.7576.25142.00169.25
This FY306.25401.25120.2584.5071.5014.5058.75302.25105.00187.2577.50177.00
OTHER HIGHLIGHTS
ITEMDESCRIPTION OF PROBLEMS / ACHIEVEMENTS
Comments :
This month OER increased by 0.19% and KER increased 0.51 % as compared to last month figure.
The todate OER low by 0.20% as compared to last year same period.
Rainfall has shown a trend of increase and is higer compared to previous year of the same month.
Main Menu
ProductionReport
PAGE 2
1PRODUCTION REPORT
1.1.FFB STATEMENT
1.1.1.FFB CONTRIBUTION
Estimate forEstimate+/- Estimate+/- Estimate
This MonthTodateThis MonthTodateThis MonthTodate
KLK EstatesMTMTMTMTMTMT
LEKIR ESTATE4,785.26055,788.0907,537.00067,411.000-36.51%-17.24%
CHANGKAT CHERMIN ESTATE6,153.64055,426.2506,886.00065,959.000-10.64%-15.97%
RAJA HITAM ESTATE3,808.33039,661.9904,669.00046,564.000-18.43%-14.82%
SERAPOH ESTATE915.76010,947.9002,001.00017,430.000-54.23%-37.19%
GLENEALY ESTATE664.6907,897.8601,096.00010,898.000-39.35%-27.53%
SENGGANG ESTATE247.5203,502.710589.0005,855.000-57.98%-40.18%
ALLAGAR ESTATE1,156.88013,563.9201,742.00018,176.000-33.59%-25.37%
KUALA KANGSAR ESTATE441.8403,908.390637.0005,255.000-30.64%-25.63%
--
--
--
--
--
--
--
--
--
Sub Total18,173.920190,697.11025,157.000237,548.000-27.76%-19.72%
Non-KLK Estates
PINJI629.1107,091.420718.0008750.000-12.38%-18.96%
BATU DUA147.5401,804.700457.0004369.000-67.72%-58.69%
MENGLEMBU84.750952.890100.0001344.000-15.25%-29.10%
BUKIT KATHO-142.920--
KAMPAR426.3702,512.940--
SUBUR-184.070--
NURSEMAN-73.820--
SG.PULAU-90.790--
--
--
--
Sub Total1,287.77012,853.5501,275.00014,463.0001.00%-11.13%
Outsiders
--
--
--
--
--
--
--
--
--
--
--
--
Sub Total- 0- 0- 0- 0--
Grand Total19,461.690203,550.66026,432.000252,011.000-26.37%-19.23%
Comment :
Total FFB received for the month lower by 26.37% or 6,970.31 m/t as compared to the estimated for this month.
Pinji Estate, Batu Dua Estate, Menglembu,Kampar Estate contribute 6.6% from total crops this month.
Main Menu
FFBComposition
PAGE 3
1.1.2.FFB COMPOSITION
Composition of crop from various years of planting are :-
Year of PlantingThis MonthTodate
MT%MT%Palm Age1st-3rd4th-9th10th-18th19th&above
198432.040.16713.660.3532125.226837.6311463.11035.74
198517.680.09264.870.1331952.7866840.21121049.3214708.35
198616.580.09326.990.1630
198747.560.24722.100.3529
1988- 05.270.0028
198984.300.43510.390.2527
199063.900.33905.380.4426
1991257.111.324,025.991.9825
1992261.951.354,054.311.9924
199327.970.14200.340.1023
199439.980.21695.220.3422
199545.700.23571.420.2821
199673.550.38976.920.4820
199767.420.35735.490.3619
1998467.052.404,782.152.3518
1999432.412.225,258.782.5817
2000364.321.874,601.072.2616
2001971.764.9913,855.316.8115
20022,538.1113.0428,869.6514.1814
20031,040.155.3411,886.095.8413
20041,751.309.0018,124.848.9012
20051,601.618.2314,133.166.9411
20062,296.3911.8019,538.279.6010
20072,312.2711.8824,233.6911.919
2008257.721.322,527.741.248
20091,640.738.4315,595.317.667
2010812.714.188,100.363.986
20111,307.016.7211,634.485.725
2012507.192.614,748.632.334
2013108.500.56897.350.443
201416.720.0955.430.032
- 0- 00
- 0- 00
- 0- 00
- 0- 00
- 0- 00
- 0- 00
- 0- 00
- 0- 00
- 0- 00
Total19,461.69100.00203,550.66100.00
Append below the classification of Palms According to Age :-
CategoryPalm Age (years)TM %RemarksTD %
Immature1st - 3rd1%0%
Young4th - 9th35%33%
Prime10th - 18th59%59%
Old19th and above5%7%
Comments :
FFB composition vary from the years 1984 to 2012 with most of the crop
come from 1998 till 2011
Main Menu
FFBQuality
PAGE 4
1.1.3.FFB QUALITY
No. of Grading% Black% Underripe% Overnight% Rotten% Long Stalk% Pest Damaged% Empty Bunch
CONTRIBUTINGThisLastThisLastThisLastThisLastThisLastThisLastThisLastThisLast
ESTATESMonthMonthMonthMonthMonthMonthMonthMonthMonthMonthMonthMonthMonthMonthMonthMonth
C/CHERMIN
RAJA HITAM
LEKIR
SERAPOH
GLENEALY
SENGGANG
ALLAGAR
PINJI
KUALA KANGSAR
MENGLEMBU
BATU DUA
KAMPAR
Total/Average00- 0- 0- 0- 0- 0- 0- 0- 0- 0- 0- 0- 0- 0- 0
1.1.4.% FFB ON FLOOR AND IN LOADING RAMP FOR GRADING
LOADING RAMPFFB GRADING
FFB INTAKE (MT)WEIGHT (MT)%WEIGHT (MT)%
Comments :
No grading carried out at mill ramp.
Main Menu
LF_TrashContent
PAGE 4.1
1.1.5.LOOSE FRUIT & TRASH CONTENT
No. of Grading% LooseTrash Content inTrash Content in
Fruit in LoadLoose Fruit (%)FFB %
ThisLastThisLastThisLastThisLast
NOESTATESMonthMonthMonthMonthMonthMonthMonthMonth
1LEKIR
2C.CHERMIN
3RAJA HITAM
4GLENEALY
5SERAPOH
6ALLAGAR
7KUALA KANGSAR
8SENGGANG
9PINJI
10KAMPAR
11BUKIT KATHO
12SUBUR
Average00- 0- 0- 0- 0- 0- 0
NOOutsider Estate
1
2
3
Average00- 0- 0- 0- 0- 0- 0
1.1.6.LOOSE FRUITS TO FFB RATIO
Total Tonnage% to FFB
NOESTATESThis MonthLast MonthThis MonthLast Month
1
2
3
4
5
6
7
8
1.1.7.STONES & TRASH IN FFB
Trash
NOESTATESStones (kgs) per 100 tn FFBTonnage (mt)% to FFB
1All Estate- 0
2
3
4
5
6
7
8
Comments :
Trash analysis was stop from February 2016.
Main Menu
ProductionQuality
PAGE 5
1.2.PRODUCTION QUALITY
1.2.1.PRODUCTION OIL / DESPATCH OIL
PRODUCTIONDESPATCHMarketing
This MonthLast MonthThis MonthLast MonthSpecification
XS.D.XS.D.XS.D.XS.D.
3.140.252.970.183.310.123.170.13
FFA %< 5.0
0.130.010.130.010.130.110.130.19< 0.25
Moisture (VM) %
0.0453.1690.0413.9700.0325.1130.0357.400
Dirt %
Peroxide Value %
2.780.052.830.042.800.042.800.05
DOBI> 2.31
ANALYSIS RESULT BY (KDC/TQCC)
1st Week2nd Week3rd Week4th WeekTaiko
SAMPLEAverageStandard
FFA3.193.113.283.023.153.0 Max
VM0.190.160.160.160.170.13 Max
DIRT0.0560.0140.0600.0440.040.03 Max
PEROXIDE VALUE0.700.600.700.600.650.60 Max
IODINE VALUE51.9052.2051.9051.7051.9350 - 54
DOBI VALUE2.833.042.992.662.883.0 Min
CAROTENE546.00568.00556.00495.00541.25600 Min
E233 (1% CORR.)1.171.141.121.131.141.20 Max
E269 (1% CORR.)0.250.220.220.250.230.20 Max
IRON0.005.0 - 3.0
PHOSPHORUS0.008.0 - 5.0
D.F. (Delta Y)18.1521.5020.7115.4318.9520.0 Min
QUALITY RATING0.00NIL
Comments :
Oil quality was graded as fair.
Main Menu
ProdDesKernel
PAGE 6
1.2.2.PRODUCTION / DESPATCH KERNEL
PRODUCTIONDESPATCH
THIS MONTHLAST MONTHTHIS MONTHLAST MONTHMARKETING
XS.D.XS.D.XS.D.XS.D.SPECIFICATION
MOISTURE %4.910.094.860.064.840.384.890.266%
DIRT %5.490.185.470.225.460.115.360.277%
FFA %1.150.081.140.041.110.041.110.04
TOTAL BROKEN KERNEL %16.351.0515.592.96
STONE CONTENT %
1.2.3.CPO DESPATCH
BUYERMILLBUYER'S+ / -
NETNETON MILL
WEIGHTWEIGHTNET WEIGHT
tntntn
1-ISF (SG)4525.6804528.5502.870
2-0.000
3-0.000
4-0.000
5-0.000
6-0.000
7-0.000
8-0.000
9-0.000
10-0.000
4525.6804528.5502.870
1.2.4.PK DESPATCH
BUYERMILL
NET
WEIGHT
tn
1-Unitata Berhad (SG)756.540
2-Sang Kee (SG)201.730
3-
4-
5-
6-
7-
Total :958.270
1.2.5.CXC REPORT
THIS MONTHLAST MONTH
Total CPO tankers dispatched with active GPS (A)114124
Total CPO tankers dispatched with non-active GPS (B)
Total CPO tankers dispatched with no GPS installed (C)
Total number of CPO tankers dispatched (A+B+C)114124
No. of loads with the weight shortage of 80kg and above65
Comments :
The Kernel quality was fair.
The buyer net weight have surplus +2.87m/t ( 0.06% ) than mill net weight.
8
Main Menu
CPODes
PAGE 6.1
EXTRACTED FROM CXC REPORT
CPO Despatch Loads With Weight Shortage of 80kg and Above
LOADS FROM MONTH: September 2016
Weight Details (MT)Actual oil recovered (MT) at Mill (B)Charges to the transporters (MT) *Tanker with GPS
Ticket NoDriverVehicleDateMillBuyerLoss (A)Buyer
A 184718RidwanBNF 13338.9.1639.25039.1600.090ISF0.0300.000
A 185367SuhaimiBLL 777519.9.1641.22041.1200.100ISF0.0500.000
A 186030RidwanBNF 133327.9.1638.70038.6100.090ISF0.0100.000
A 186118RidwanBNF 133328.9.1638.84038.7400.100ISF0.0100.010
A 186180RidwanBNF 133329.9.1638.21038.1200.090ISF0.0600.000
A 186195NormahadiBLM 777529.9.1637.30037.1100.190ISF0.1900.000
0.0000.000
0.0000.000
0.0000.000
0.0000.000
0.0000.000
0.0000.000
0.0000.000
0.0000.000
0.0000.000
0.0000.000
0.0000.000
0.0000.000
0.0000.000
0.0000.000
Total0.6600.3500.010
* Chargeable to transporters when (A) - (B) is above 80kg. Quantity chargeable is net after minus the limit of 80kg.
Comments
All tankers are equipped with GPS registered with MPOB.
Main Menu
GPSRep
PAGE 6.2
GPS VIOLATION REPORT FOR KILANG KELAPA SAWIT CHANGKAT CHERMIN ON September 2016
On Exit the Zone Grid of Authorized Route during CPO delivery to Buyers Only
No.Tanker numberDateTimeAction Taken / RemarksNett Weight diff. with buyers (+/-) (MT)
Total0.000
Main Menu
COP
PAGE 7
1.3.COST OF PRODUCTION
(Basis : Cost per tonne CPO)
This
MonthTodateYear ' s
September 201612 mthsEstimate
RM / tnRM / tnRM / tn
Indirect Cost40.1745.9044.85
Depreciation171.58128.79106.91
Manufacturing Cost102.77113.92122.23
Ex-Mill Cost314.52288.61273.99
Cooking Oil Cess
Palm Oil Stabilisation Cess2.002.002.00
CPO (Sabah) Sales Tax
Despatch & Selling34.9034.5427.42
TOTAL EXPENDITURE351.42325.15303.41
A/cThis MonthEstimateComments
CodeRM/ton CPORM/ton CPODiff. (%)
IC 010.710.6311.3%Monthly propn by HQ & low crop processed against estimate.(short fall of 6970.31 ton against estimate or 26.37%).
IC 036.064.6523.3%Payment made by HQ for renewal work permint for 10 person of foreign workers.
IC 084.053.942.7%Repair of Executive bungalow & staff quarters.
IC 111.731.0837.6%3 month charges for HA salary & VMO visit (July,Aug & Sept)
0.0%
IC 132.711.9029.9%Safety shoes & uniform for Executive, Staff & workers.
IC 193.182.879.7%Higher charges on overtime for watchman mill security
PK 428.867.8111.9%Higher cost due to low crop processed againts estimate.(short fall of 6970.31 ton against estimate or 26.37%)
PK 452.722.565.9%Flusing tubewell no.3 and serviced pump.
PK 477.075.6919.5%Replaced 4" HDPE pipe from mill to effluent due to old piping badly leaking and installed fencing at belt press station.
PK 484.023.981.0%Chemical items purchased for CEPPOMETS testing under CE to charge/reclass into revenue expenditure as advised by audit.
PK 525.933.5340.5%Replaced shaft for autofeeder no.1.
PK 5310.905.9245.7%Higher cost due to service one unit EFB press and super press machine.
PK 7134.9027.4221.4%Adjustment of CPO transport charges diff from Oct'15 to Feb'16 that not taken up.
0.0%
0.0%
0.0%
0.0%
0.0%
0.0%
0.0%
0.0%
0.0%
0.0%
Comments :
FFB estimate for the month is 26,432 m/t while FFB received at 19,461.69 (shortage by 6,970.31 or 26.37%).
Main Menu
ProcPerf
PAGE 8
2PROCESS PERFORMANCE
2.1.STERILIZATION
Summary of sterilisation cycle for the month is tabulated as follows :-
FunctionX (min)S.D.
Deaeration3BarPsi
1st. Peak(1.2 Bar / 17.4 psi)141.217.4
1st. Peak exhaust1.5
2nd. Peak(1.2 Bar / 17.4 psi)41.217.4
2nd. Peak exhaust1.5
3rd. Peak(1.2 Bar / 17.4 psi)41.217.4
3rd. Peak exhaust2.5
4th. Peak(2.8 Bar / 40 psi)62.840
Holding Time30
Final exhaust7
Steaming cycle740
Door Open to Door Shut Time35
This MonthLast Month
XS.D.XS.D.
USB after 1st Threshing (%)1.890.461.630.14
USB after 2nd Threshing (%)0.980.250.840.12
Threshing Efficiency (%)
STERILIZER CONDENSATE
This MonthLast Month
XS.D.XS.D.
Steriliser condensate (Oil Content in Wet Basis)7.710.207.780.15
Condensate / FFB Ratio
Absolute oil loss (kg/tn FFB)
Comments :
The OLWB of Sterilizer Condensate for the month was recorded at 7.71%.
USB slightly increased compared to last month.
Main Menu
DigPressStation
PAGE 9.0
2.2.DIGESTING & PRESSING STATION
2.2.1.DIGESTER TEMPERATURE OC
ThisMonthLastMonth
DIGESTERXS.D.XS.D.
Digester No. 196.000.8296.000.50
Digester No. 298.000.4997.000.59
Digester No. 397.000.5098.000.68
Digester No. 498.000.5698.000.82
Digester No. 5
Digester No. 6
Digester No. 7
Digester No. 8
Digester No. 9
2.2.2.PRESSING
PressPressPressPressPressPressPressPressPressAverage
No. 1No. 2No. 3No. 4No. 5No. 6No. 7No. 8No. 9
OIL LOSS ON WET BASIS (OLWB)This MonthX4.254.294.294.284.28
S.D.0.040.080.080.110.08
Last MonthX4.374.404.354.304.36
S.D.0.020.060.070.040.05
OIL LOSS ON DRY BASIS (OLDB)This MonthX6.987.037.037.007.01
S.D.0.110.200.120.180.15
Last MonthX7.207.197.097.037.13
S.D.0.030.160.180.100.12
NUT BREAKAGE (%)This MonthX10.659.8210.9610.0810.38
S.D.1.461.981.401.561.60
Last MonthX11.169.059.829.709.93
S.D.0.632.311.951.841.68
PRESS RUNNING HOURSThis MonthX192.25281.25169.25261.25226.00
S.D.0.00
Last MonthX104.75263.50229.00238.75209.00
S.D.0.00
Comments :
OLDB maintain well below in house target 8.00 %.
Main Menu
DigPressStation2
PAGE 9.1
2.2.3.
True Mesocarp (ripe)True Mesocarp (unripe)Oil in MesocarpOLWBNormal ParthenocarpAbnormal PartnenocarpTrue NutTrash
This MonthLast MonthThis MonthLast MonthThis MonthLast MonthThis MonthLast MonthThis MonthLast MonthThis MonthLast MonthThis MonthLast MonthThis MonthLast Month
X47.8546.8317.8018.9061.0460.114.284.3615.9815.1718.3719.10
S.D.
N
Main Menu
EFBPressing
PAGE 9.2
2.2.4.EFB PRESSING
PressPressPressPressSuperSuper
No. 1No. 2No. 3No. 4Press 1Press 2
PRESS RUNNINGThis Month50.25357.75304.00309.00
HOURSLast Month167.75225.00257.00265.00
DOWN TIMEThis Month
Last Month
2.2.5.
OIL RECOVERED
This MonthLast Month
F F A(%)6.136.12
DOBI1.591.60
VM(%)88.3488.40
OLWB(%)6.996.98
Press 1Press 2Press 3Press 4Press 5Press 6Press 7
Press Fibre (OLDB)3.033.052.983.202.910.000.000.000.00
Ratio EFB Liquor to FFB (%)
2.2.6.SPLITTER
Running HoursRUNNING HOURS
This MonthLast Month
No. 1
No. 2
Comments :
Quality for oil recovered almost same compared last month figure.
Main Menu
ClarificationStation
PAGE 10
2.3.CLARIFICATION STATION
2.3.1.CLARIFICATION TANK
This MonthLast Month
Tank 1Tank 2Tank 3Tank 1Tank 2Tank 3
Temperature OCX98.0098.0098.0097.00
S.D
% Oil in underflowX7.207.237.247.16
(% OLWB)S.D0.310.260.090.59
2.3.2.SLUDGE SEPARATOR (S) / CENTRIFUGE (C)
DA 30 (1)DA 30 (2)DA45 (1)DA45 (2)C1C2C3C4C5C6Decanter (HP)
% Oil loss on wet basis (x)This MonthX0.570.650.830.810.94
S.D0.120.110.030.030.02
Last MonthX0.580.600.810.810.93
S.D.0.080.100.030.030.01
Operating Hours (hrs)T MthX48.75111.75290.75266.002.502.003.251.50364.25
L MthX146.50141.00257.50218.253.502.004.502.50325.75
Nozzle size (mm)T MthX1.601.601.901.90
L MthX1.601.601.901.90
Separate Waste Basculator (mt)T MthX
L MthX
Oil losses on Absolute Terms (Kg/tn FFB)T MthX
L MthX
Comments :
The temperature of clarification tank maintained above 95OC.
The OLWB of heavy phase for separator was below 1%.
DA 30 no.1 and no.2 are running to process decanter heavy phase.
Main Menu
Decanter
PAGE 11
2.3.2.DECANTER (D)
InletSolid PhaseLight PhaseHeavy Phase
Temperature (oC)This Month98.00
Last Month97.00D1D2D1D2D1D2
Oil % (x)This MonthX7.323.4369.220.94
S.D0.320.092.060.02
Last MonthX7.403.4669.600.93
S.D.0.130.110.370.01
VM % (x)This MonthX88.4775.869.9295.19
S.D0.360.660.570.12
Last MonthX88.5776.019.7295.23
S.D.1.900.270.180.13
NOS % (x)This MonthX4.2120.7120.863.87
S.D0.340.661.510.14
Last MonthX4.0320.5320.683.84
S.D.0.412.020.380.14
Operating HoursT MthX364.25
L MthX325.75
Comments :
Main Menu
Dilution
PAGE 12
2.3.3.DILUTION RATE & ABSOLUTE OIL LOSS
This MonthLast Month
XS.D.XS.D
DILUTION RATE %19.881.4219.081.44
Separator Waste to FFB ratio0.560.010.550.01
Decanter cake to FFB ratio0.030.010.030.01
Absolute Oil loss in Separator/Centrifuge kg/mt FFB4.550.104.470.16
Absolute Oil loss in Decanter Cake kg/mt FFB0.910.050.900.04
Total Oil loss kg/MT FFB5.460.155.370.20
2.3.4.OIL LOSSES AFTER DEOILING TANK TO EFFLUENT
DescriptionThis MonthLast Month
After Deoiling tank (OLWB)0.870.87
After Cooling pond0.820.84
Comments :
Total absolute oil loss kg/mt FFB slightly high compared to last month.
The total oil loss OLWB after deoling tank remained the same than last month.
Dilution rate same compared to last month.
Main Menu
Purifier
PAGE 13
2.3.5.PURIFIER & VACUUM DRYER
PURIFIERBefore PurifierAfter Purifier
No: 1No: 2No: 1No: 2No: 3No: 4No: 5
% VMThis MonthX0.59
S.D0.04
Last MonthX0.58
S.D.0.04
% DirtThis MonthX0.05
S.D3.48
Last MonthX0.05
S.D.4.27
VM Rem. EffThis MonthX
S.D
Last MonthX
S.D.
Dirt Rem. EffThis MonthX
S.D
Last MonthX
S.D.
2.3.6.VACUUM DRYER
VACUUM DRYERVacuum (-cm Hg)VM % Before DryerVM % After DryerVM. Removal Eff.
XS.DXS.DXS.D
No: 1This Month0.590.040.130.0177.97
Last Month0.580.040.130.0177.59
No: 2This Month
Last Month
No: 3This Month
Last Month
Comments :
Production oil quality for dirt quite high.
To improve further on decompaction of tanks.
Main Menu
NutKernelStation
2.4.NUT & KERNEL STATIONPAGE 13.1
2.4.1.NUT SILO & KERNEL SILOS
DESCRIPTIONNo: 1No: 2No: 3No: 4
% VM Fresh NutThis MonthX20.8920.94
S.D0.030.02
Last MonthX20.9020.93
S.D.0.040.07
% Dried NutThis MonthX20.1120.22
S.D0.040.06
Last MonthX20.1320.23
S.D.0.110.07
% Drying EfficiencyThis MonthX3.733.44
S.D
Last MonthX3.683.34
S.D.
2.4.2.KERNEL SILO
This MonthLast Month
1234512345
Temperature oCTop38.0032.0038.0034.0035.0035.0034.0038.0032.0030.00
Middle46.0036.0045.0042.0044.0044.0044.0046.0041.0040.00
Bottom76.0054.0078.0060.0065.0065.0063.0071.0060.0058.00
% VM Fresh KernelX20.1720.18
S.D0.050.09
% Dried KernelX4.915.314.844.784.694.864.605.265.085.20
S.D0.090.06
% Drying Efficiency75.7175.92
Comments :
The quality of kernel was satisfactory.
Main Menu
NutCrackingEff
2.4.3.NUT CRACKING EFFICIENCYPAGE 13.2
R I P P L E M I L L
Nut Composition before Cracker (INPUT)No: 1No: 2No: 3No: 4No: 5No: 6No: 7No: 8No: 9
XSDXSDXSDXSDXSDXSDXSDXSDXSD
Whole Nut (%)85.254.5889.103.92
Broken Nut (%)8.683.646.442.10
Whole Kernel (%)3.131.342.100.96
Brokern Kernel (%)2.061.041.820.77
R I P P L E M I L L
Mixture Composition after CrackerNo: 1No: 2No: 3No: 4No: 5No: 6No: 7No: 8No: 9
XSDXSDXSDXSDXSDXSDXSDXSDXSD
Whole Kernel (%)39.614.1137.525.01
Broken Kernel (%)13.103.0013.002.72
Uncracked Nut (%)
Half cracked Nut (%)2.081.272.321.30
Nut Cracking Eff.Kernel Recovery Eff.
XSDXSD
Ripple Mill No: 197.791.3496.471.10
Ripple Mill No: 297.531.3996.890.97
Ripple Mill No: 3
Ripple Mill No: 4
Ripple Mill No: 5
Ripple Mill No: 6
Ripple Mill No: 7
Ripple Mill No: 8
Ripple Mill No: 9
Comments :
Nut cracking and recovery efficiency were satisfactory.
Main Menu
KernelLosses
PAGE 14
2.4.4.KERNEL LOSSES / COST
This MonthLast Month
Line 1Line 2Line 3Line 1Line 2Line 3
XSDXSDXSDXSDXSDXSD
Cyclone Fibre0.430.050.450.04
LTDS1st Stage2nd Stage1st Stage2nd Stage1st Stage2nd Stage1st Stage2nd Stage1st Stage2nd Stage1st Stage2nd Stage
0.450.770.450.70
Hydrocyclone (PK in wet shell)
Claybath1.010.040.970.03
2.4.5.RUNNING COST
This MonthLast MonthTodate
Kernel Produced (mt)974.140814.7709,288.030
Total Kaolin or Calcium Carbonate Cost (RM)1,682.7401,595.07020,800.380
Other Cost e.g Sodium Silicate (RM)
Cost / MT of PK (RM)1.7271.9572.239
Cost / MT of FFB (RM)0.0860.0880.102
Comments :
All the losses was maintained at < 1%. Except for claybath losses.
Main Menu
BoilerPowerHouse
PAGE 15
2.5.BOILER / POWER HOUSE
2.5.1.BOILER HOUSE
DescriptionThis MonthLast MonthTodate
Boiler Chemical Cost (RM)2724.642533.9228497.09
Cost / MT FFB (RM)0.140.140.14
2.5.2.POWER HOUSE
DescriptionOperating HoursTotal KwH GeneratedDiesel Consumption (Litres)KwKwHr / LitTurbine / Dieset Gen Set Kw
This MonthLast MonthThis MonthLast MonthThis MonthLast MonthThis MonthLast MonthThis MonthLast Month
Turbines>NadrowskiAllan KKKDresser RandElliotShinkoTurbodyneNadrowskiOthers
No. 1 (504 KW)----504
No. 2 (504 KW)----504
No. 3 (1200 KW)----1200
No. 4 (1500 KW)379.4337.3303200.0405000.01500
Diesel Gen Set >CaterpillarCaterpillarCumminsListerOthers
No. 1 (250 KW)------250
No. 2 (150 KW)36.09.02280.0675.0760.00220.03.003.06150
No. 3 (360 KW)16.01.02835.090.0945.0035.03.002.55360
KwHr / mt FFB (Turbine + Genset)15.8Steam Consumption per KwHr (Turbine)3.6
2.5.3.TNB POWER SUPPLY
This MonthLast MonthTodate
KwHrRMKwHrRMKwHrRM
Palm Oil Mill75723.0032764.7661253.0026501.33990746.00426764.17
Rubber Factory
Ecomat Plant
Total75723.0032764.7661253.0026501.33990746.00426764.17
Comments :
TNB power supply started on 21/4/2014.
Main Menu
WaterTreatment
PAGE 16
2.6.WATER TREATMENT PLANT
2.6.1.WATER CONSUMPTION
Water consumed
%
DescriptionThis MonthLast MonthThis MonthLast Monthm3/mt FFB
DomesticOwn1503.65337.61
Estate
Mill30749.0028054.001.58
FC
TOTAL32252.6528391.610.000.001.58
2.6.2.WATER TREATMENT COST
This MonthLast MonthTodate
Chemical Cost (RM)880.00800.008920.00
Cost /m3 water (cts / m3)0.030.03
Cost /mt FFB (cts / mt FFB)0.050.040.04
Water Consumption (m3 / mt FFB)1.581.55
2.6.3.MONTHLY LICENCE COST
PUMPING RAW WATER FROM RIVER
This MonthLast MonthTodate
Total Volume of water (m3) consumed
Total Cost (RM)
Comments :
Water consumption was recorded at 1.58m3/mt FFB. Which is slightly lower than previous month.
Raw water is pumped from tube well. Domestic usage supplied by LAP.
Main Menu
General
PAGE 17
2.7.General (Visitors / Security / Training Programme / Details of Breakdown, etc)
2.7.1.Visitation
DatePersonRemarks
26.9.16Mr.TanAudit (HQ)
2.7.2.Training
DateRemarks
2.7.3.Security
DateRemarks
2.7.4.OSH Matter
DateRemarks
10.9.10First Aid Training (HA)
2.7.5.RSPO Matter
DateRemarks
2.7.6.Amenities
DateRemarks
2.7.7.Water Supply
DateRemarks
2.7.8.EFB DISPOSAL
Balance b/f (mt)Production (mt)Collected (mt)Balance c/f (mt)
20.002,880.402,890.4010.00
2.7.9.DECANTER CAKE DISPOSAL
Balance b/f (mt)Production (mt)Collected (mt)Balance c/f (mt)
15.00390.14355.1450.00
Main Menu
General2
PAGE 17.1
2.8.0.Effluent Treatment
DateRemarks
2.8.1Mill Downtime
Line 1Line 2
DateHoursDetailsDateHoursDetails
17.9.161 1/2Cake breaker conveyor bolt patah.
19.9.168Main panel board problem.
21.9.162Motor for shell transport burnt.
Total11.50
2.8.2Housekeeping / Beautification / Linesite / Compound
DateRemarks
2.8.3.Others
DateRemarks
Comments
Main Menu
General3
PAGE 17.2
2.8.4.Effluent Result For September 2016
DOE LimitTQCC Result
apHNA8.1
bBOD (mg / l)5000 Max320
cCOD (mg / l)NA4370
dTotal Nitrogen (mg / l)NA215
eAmmonical Nitrogen (mg / l)NA172
fTotal Solids (mg / l)NA9773
gSuspended Solids (mg / l)NA7833
hOil & Grease (mg / l)NA41
2.8.5Trailing Report
LocationTimeTime taken in Hrs/MinDistance in kmRemarks
(estimate)
FromToFromTo
-------
Findings : -
Main Menu
ManPower
PAGE 18
3.0MANPOWER
3.1.EMPLOYEES
MALAYSCHINESEINDIANSOTHERSTOTAL
Executives2013
Subordinate Staff131317
TOTAL1514020
3.2.SUBORDINATE STAFF LEAVE STATUS
LeaveLeaveLeaveLeave Taken Todate (C)
B/F fromEarned TodateTaken
Year '15for Year '16(A+B)ThisBal
No.NAMEPosition(Days)-A(Days)-BTotalMonth(A+B-C)
1BURHANUDDIN BIN MOHDLAB SUPERVISOR024243168
2FARIDAH BT TALIBW/BRIDGE CLERK024241159
3LAI AH FONGBOILER C/MAN018184126
4ABDUL RASHID BIN SARMONSUPERVISOR024241915
5ZULINA BT MAT JUNOSCLERK024246168
6JOHARI BIN ALISUPERVISOR024241915
7FADLIZA BINTI MOHD SALLEHCHIEF CLERK021213192
8ABDUL RAHIM BIN ARSADSTORE CLERK024241222
9MOHD SAAD BIN BAKARBOILERMAN018181135
10ABU HASSAN SHAARI BIN MOHAMADFOREMAN0242411410
11JAMALUDDIN BIN AHMAD MANSURBOILERMAN01818099
12NORHAYATI BT MAT ISAW/BRIDGE CLERK024241240
13VELAN A/L SUBRAMANIAMBOILERMAN017172125
14ARUMUGAM A/L MUNIANDYASST. FOREMAN01515196
15DEVADAS A/L MARIAPPANBOILERMAN01515278
16MOHAMAD HAFIS BIN HASSANELECTRICAL C/MAN021210210
17MOHD YUSOFF BIN MOHD HUSSINASST. FOREMAN021210156
1800
1900
2000
2100
2200
2300
2400
2500
2600
2700
2800
Comments :
Main Menu
Employee
PAGE 18.1
3.3EMPLOYEE (MILL WORKERS)
(A)CHECKROLL
EmployeesDependants (Resident)Total
(1) MALAYSIANMaleFemaleSub TotalMaleFemaleSub Total
Bumiputera25328- 028
Chinese- 0- 0- 0
Indian15116- 016
Grand Total40444- 0- 0- 044
(2) NON-MALAYSIAN
Sri Lanka- 0- 0- 0
India1717- 017
Indonesia1414- 014
Bangladeshi66- 06
Thai- 0- 0- 0
Filipino- 0- 0- 0
Grand Total37- 037- 0- 0- 037
Total Checkroll77481- 0- 0- 081
(B)CONTRACT / TEMPORARY
EmployeesDependants (Resident)Total
(1) MALAYSIANMaleFemaleSub TotalMaleFemaleSub Total
Bumiputera- 0- 0- 0
Chinese- 0- 0- 0- 0
Indian- 0- 0- 0
Grand Total- 0- 0- 0- 0- 0- 0- 0
Main Menu
Appendix1
PAGE 19
Appendix 1
PROGRESS REPORT FOR THE MONTH
OF SEPTEMBER 2016
UnitThis MonthLast MonthTodatePrevious Todate
1.0FFB
1.1.1Weight of FFB processedMT19,461.69018,099.450203,550.660184,088.970
1.1.2EstimateMT26,432.00028,660.000252,011.000225,579.000
1.1.3Shift HoursHrs- 0- 0
2.0OIL MANUFACTURE
2.1.1Weight of Oil ProducedMT4,235.4703,903.29043,674.37039,438.900
2.1.2EstimateMT5,945.0006,448.00056,702.00050,757.000
2.1.3Oil Extraction Rate%21.7621.5721.46
2.1.4Estimate%22.4922.5022.50
2.1.5Press Running HoursHrs.904.00836.009,388.758,484.75
2.1.6Production HoursHrs.330.75304.753,444.003,113.25
2.1.7Downtime (Line 1)Hrs.11.50- 060.0048.50
2.1.8Downtime (Line 2)Hrs.- 0- 0
2.1.9Press Capacity per unitMT / hr21.5321.6521.68
2.2.0F.F.B. Manufactured / HoursMT / hr58.8459.3959.10
2.2.1Oil Recovered / HoursMT / hr12.8112.81152.09139.28
3.0KERNEL MANUFACTURE
3.1.1Weight of kernel ProducedMT974.140814.7709,288.0408,313.900
3.1.2EstimateMT1,327.0001,432.00012,602.00011,275.000
3.1.3Kernel Extraction Rate%5.014.504.56
;3.1.4Estimate%5.025.005.00
3.1.5Production HoursHrs.330.75304.753,444.003,113.25
3.1.6Kernel Recovered / HrMT / hr2.952.672.70
4.0DESPATCH AND STOCK
4.1.1Oil DespatchedMT4,528.5504,960.91045,170.04040,641.490
4.1.2Oil in StockMT434.910727.99020,236.18019,801.270
4.1.3Kernels DespatchedMT958.270849.6309,344.2708,386.000
4.1.4Kernels in stockMT147.170131.3003,095.0602,947.890
- Packed / Bulk SiloMT147.170131.3003,095.0602,947.890
- Kernel in BagMT- 0- 0
Remarks :
Main Menu
MajorMaintRep1
PAGE 20
MAJOR MAINTENANCE REPORT FOR THE MONTH OF SEPTEMBER 2016
(1) RECEPTION STATION / (2) LOADING PUMP / (3) STERILISER STATION
(4) HOISTING / TIPPER AND THRESHING STATION
Main Menu
MajorMaintRep2
PAGE 21
MAJOR MAINTENANCE REPORT FOR THE MONTH OF SEPTEMBER 2016
(5) PRESS AND DIGESTER STATION / (6) EFB PRESSING STATION / (7) KERNEL PLANT STATION
(8) CLARIFICATION STATION
Main Menu
MajorMaintRep3
PAGE 22
MAJOR MAINTENANCE REPORT FOR THE MONTH OF SEPTEMBER 2016
(9) RAW WATER HOUSE AND WATER TREATMENT PLANT STATION / (10) POWER STATION / (11) BOILER STATION
(12) EFFLUENT STATION
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MajorMaintRep4
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MAJOR MAINTENANCE REPORT FOR THE MONTH OF SEPTEMBER 2016
(13) MILL BUILDING UPKEEP / (14) VEHICLE / (15) WORKSHOP / (16) GENERAL
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Sheet1