© Robotics - 1 Feb. 2008- IRB 140 presentation. © Robotics - 2 IRB140 – Small and powerful The...
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Transcript of © Robotics - 1 Feb. 2008- IRB 140 presentation. © Robotics - 2 IRB140 – Small and powerful The...
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Feb
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IRB 140 presentation
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IRB140 – Small and powerful
The smallest 6 axis robot in the ABB robot range
Outstanding motion technology and excellent path accuracy, as well as being highly robust
A multi purpose robot
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A powerful 6 axis robot
80 mm
70 mm
6 kg
Supplementary load on upper arm 1 kg
Supplementary load on wrist 0.5 kg
Payload 6 kgReach 0.81 mPos. repeatability 0.03 mmTurbo variant available
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IRB 140T – turbo
Cycle-times are considerably reduced
Reductions between 15-20 % are possible using pure axis 1 and 2 movements.
Well suited for packing applications and guided operations together with PickMaster.
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Top 5 sales arguments
Very short cycle times Very reliable due to robust
design Outstanding accuracy with
TrueMove 2nd generation Can be mounted at any
angle Built for real life Unique protection variants
for a small robot
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Very short cycle times
Precise dynamic model for serial robot
Advanced servo control
On-line optimization of robot speed and acceleration
Outstanding in short and medium movements
Competition
Sometimes higher axis speed but lower acceleration and deceleration, which means longer cycle times.
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Very reliable due to rubust design
Rigid structure+fast brakes +collision detection software = High collision resistance
Spur gears for high accuracy
Fully integrated cable harness
Media integrated up to upper arm (IO, air, power)
MTBF 204,000 h for manipulator
Competition
Less collision resistant due to weaker structures
Compact gears – less robust
Less collision resistant due to less accurate dynamic model
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Outstanding Accuracy
Rigid steel structure, hardly affected by thermal expansion
TrueMove 2nd generation technology ensures leading accuracy for path, position and speed
Crucial in all applications with demand on precision
Backlash eliminators (axis 1, 2 and 3) secure the path following
Competition
Less accurate dynamic models.
Speed dependant path accuracy – need for adjustments and modifications
Aluminium and plastic structures which are less rigid
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Accuracy test made at 1,000 mm/s
518 520 522 524 526 528 530
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Path XY: mc6 (red/green), decbuf (blue/black)
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y [m
m]
Without TrueMove and QuickMove
With 2nd generationTrueMove and QuickMove
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Can be mounted at any angle
IRB 140 has a long reach backwards and forwards IRB 140 can be mounted in any angle No limitation on axis 1 when wall mounted Easily positioned in the robot cell or inside a machine Full work area regardless of mounting position
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Designed for Real Life
Maximum payload, wrist load, and arm load at the same time
Built to work with max. payload and full speed continuously in process applications
Competition
Increased arm load reduces payload capacity
Cannot work continuously with max payload and speed
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Unique protection for a small robot
FoundryPlus - protection for harsh environments
Wash – protection for food industry
Clean room protection (Clean Room 10 FS/ 4 ISO)
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FoundryPlus
Completely fulfills the IP67 standard.
It withstands lubricants and cooling liquids
It continues to function flawlessly even when completely covered with sand
It withstands aluminum spits and splashing as well as fluid aluminum
It is washable with hot steam
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Wash
Needed in the food industry where all equipment has to be thoroughly washed daily
Painted with two component epoxy paint
Chemical nickel-plated turning disc to increase the resistance against corrosion
IP 67
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Clean room
Demand from the pharmaceutical industry, solar cell manufacturing, electronics industry, etc
IP67
Clean Room 10 FS/ 4 ISO FS 10 =Max. 10 particles larger than 0.5
microns are allowed per cubic feet of air
The only robot on the market both Clean room (10)
and steam washable (IP67)
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Protections vs competition
ABB Fanuc Motoman KukaIRB 140 LR Mate 200iC HP5 KR5
IP-class IP67 IP65 Wrist IP67 IP40
Protection FoundryPlus Waterproof - Dust and water-Clean room 10 Clean room 100 spray resistant
Wash
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Main applications
Welding (laser and arc)
Other
Dispense/coating
Assembly
Material handling/Machine tending
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IRB 140 in the Metal Fabrication
Material handling between operations
Laser welding
Arc welding
Inspection
Inspection of final parts
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IRB 140 in the Consumer industry
Picking
Packing
Material Handling
Handling small bottles of snaps
Packing of cheese
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IRB 140 in Consumer Electronics
Laser welding High speed and high accuracy
Clean room 10
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IRB 140 in the Plastics industry
Loading/Unloading 6 kg load capacity for double gripper 6 axes for high accessibility Mounting on top of small Injection Moulding Machine
Material Handling Assembly Deburring
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IRB 140 in Foundries
Die Spraying
Extraction
Mounting at any angle
6kg payload unique Flexible cell solution by partner Evolut
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IRB 140 and its competitors
ABB Fanuc Motoman KukaIRB 140 LR Mate 200iC HP5 KR5
Payload 6 kg 5 kg 5 kg 5 kg
Reach 810 mm 700 mm 701 mm 855 mmRepeat- 0.03 0.02 0.03 0.03ability
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Strongest Robot in Class
High moment of inertia capability. Important in applications with large work objects and reorientations of the wrist, e.g press brake tending
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Max inertia (kgm2)axis 4,5
Max inertia (kgm2)axis 6
ABB IRB 140
Fanuc LR Mate200iC
Motoman HP5
Kuka KR5 sixx
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Foundry Plus- IP 67- Wash
Clean room 10
Small size,large working range 6 axis
Floor, wall and inverted mounted- at any angle
IRB140 - Summary6 kg load capacity plus supplementary 0.5 kg on wrist and 1 kg on upper arm
Low noise level
Small, robust and powerful, suitable for a variety of applications