Our Mission Understanding MTConnect® Exploring the Solution Builder® family Solution Manager ...

18
THE SOLUTION FAMILY OF PRODUCTS ENABLING YOUR MANUFACTURING IMPROVEMENTS

Transcript of Our Mission Understanding MTConnect® Exploring the Solution Builder® family Solution Manager ...

Page 1: Our Mission  Understanding MTConnect®  Exploring the Solution Builder® family  Solution Manager  Solution Builder  Quick Start Platform  Understanding.

THE SOLUTION FAMILY OF PRODUCTS

ENABLING YOUR MANUFACTURING

IMPROVEMENTS

Page 2: Our Mission  Understanding MTConnect®  Exploring the Solution Builder® family  Solution Manager  Solution Builder  Quick Start Platform  Understanding.

Roadmap

Our Mission Understanding MTConnect® Exploring the Solution Builder® family

Solution Manager Solution Builder Quick Start Platform

Understanding how to get started

Page 3: Our Mission  Understanding MTConnect®  Exploring the Solution Builder® family  Solution Manager  Solution Builder  Quick Start Platform  Understanding.

Our Mission

Provide a low-cost MTConnect® based family of products for shop floor management and improvements with tools from simple turn-key wizards through full application development environments.

Page 4: Our Mission  Understanding MTConnect®  Exploring the Solution Builder® family  Solution Manager  Solution Builder  Quick Start Platform  Understanding.

Our ApproachFeature

Standards Based The Solution Builder® SDK interface serves as the reference implementation for client access for MTConnect®

Low Cost Minimal per machine costs for software, hardware and maintenance

Legacy Integration Enabling all legacy machines “No machine left behind”

Turn-key Get running today with simple wizards and snap on sensors - “3 Steps to Management”

Process Management

Production Performance data display, analysis, and control

Custom Solutions Solution Builder® - Investigate, Analyze and Drag and Drop your way to Custom Applications

Own Your Solution Tools enable operations and maintenance personnel to implement, extend and operate your manufacturing improvements

Page 5: Our Mission  Understanding MTConnect®  Exploring the Solution Builder® family  Solution Manager  Solution Builder  Quick Start Platform  Understanding.

Understanding MTConnect®

MTConnect® Defines “Dictionary” for

machine tool data Communications

Mechanisms to get to that data.

Extensible for Applications MTConnect Client

MTConnect® Agent

Device

NetworkExtensions

Page 6: Our Mission  Understanding MTConnect®  Exploring the Solution Builder® family  Solution Manager  Solution Builder  Quick Start Platform  Understanding.

Solution Builder® FamilyM

ach

ine

Eng

ineeri

ng

Managem

ent

Quick Start Platform

Solution Builder®

Solution Manager

Page 7: Our Mission  Understanding MTConnect®  Exploring the Solution Builder® family  Solution Manager  Solution Builder  Quick Start Platform  Understanding.

Virtual Agent

Solution Builder®

Quick Start Platform

Collectors

Controllers

Hardware I/O

Models

Solution Builder® Family Architecture

ConnectionsDevices

Extensions

Solution Manager

Page 8: Our Mission  Understanding MTConnect®  Exploring the Solution Builder® family  Solution Manager  Solution Builder  Quick Start Platform  Understanding.

Solution Manager

Simple Dashboard for Entire Facility

Production Statistics Counts Rejections Downtime

OEE Hourly / Shift

Historic Trends Real Time Production

Monitoring No Server Required

Page 9: Our Mission  Understanding MTConnect®  Exploring the Solution Builder® family  Solution Manager  Solution Builder  Quick Start Platform  Understanding.

Solution Builder®

Complete MTConnect® Application Development Environment Data Collection Visualization I/O Connection Controllers

Engineering tool for understanding and developing your applications

Page 10: Our Mission  Understanding MTConnect®  Exploring the Solution Builder® family  Solution Manager  Solution Builder  Quick Start Platform  Understanding.

Quick Start Platform

Turnkey Platform for enabling MTConnect®

Expandable I/O Open source

MTConnect® Agent/SDK

Enables Legacy and New Machine Tools

Fully MTConnect® Compliant Agent

Page 11: Our Mission  Understanding MTConnect®  Exploring the Solution Builder® family  Solution Manager  Solution Builder  Quick Start Platform  Understanding.

Quick Start Platform Hardware

Industrial NEMA 3R Enclosure with Fan 110 V Power Conduit and Sealed Connections

Computer - Embedded 1GHz Windows CE Embedded Windows XP Embedded

Expandable I/O Analog Input (4-20ma, +/- 10V) Analog Output (4-20ma, +/-

10V) Digital Input (24V)

Connections Ethernet, USB, RS232, RS485

Page 12: Our Mission  Understanding MTConnect®  Exploring the Solution Builder® family  Solution Manager  Solution Builder  Quick Start Platform  Understanding.

Getting Started3 Steps to Management

Step 1 : Wire

Step 2 : Auto-Characterize Machines & Parts

Step 3 : Schedule

Page 13: Our Mission  Understanding MTConnect®  Exploring the Solution Builder® family  Solution Manager  Solution Builder  Quick Start Platform  Understanding.

Simply Manage Your SolutionLive

Production Schedules

Real-Time OEE

Live Production Overviews

Page 14: Our Mission  Understanding MTConnect®  Exploring the Solution Builder® family  Solution Manager  Solution Builder  Quick Start Platform  Understanding.

Schedule• Day• Shift• Hour• Shift Start Time• Shift Production

Hours Goal• Hour Production

Goal• Shift Production

Goal• Day Production Goal• Current Hour

Production Goal (up till now)

• Current Shift Production Goal (up till now)

• Current Day Production Goal (up till now)

Managing through Information

Production• Day Part Count• Shift Part Count• Hour Part Count• Part Power Per

Day• Part Power Per

Shift• Part Power Per

Hour• Cutting Time Hour• Cutting Time Shift• Cutting Time Day• Handling Time

Hour• Handling Time

Shift• Handling Time

Day

Downtime • Duration• Reason• Start Time• End Time• Down Time Total

Hour• Down Time Total

Shift• Down Time Total

Day• Down Time Reasons

Sorted by Frequency

Rejections• Day Count• Shift Count• Hour Count• Reason• Reject Reasons

Sorted by Frequency

OEE• Real Time

Availability• Real Time

Performance• Real Time Quality• Real Time Overall

OEE

Page 15: Our Mission  Understanding MTConnect®  Exploring the Solution Builder® family  Solution Manager  Solution Builder  Quick Start Platform  Understanding.

POWERCHARACTERIZATION

A closer look…

Page 16: Our Mission  Understanding MTConnect®  Exploring the Solution Builder® family  Solution Manager  Solution Builder  Quick Start Platform  Understanding.

Inside Power Characterization

Op1 Op2 Op1 Op2

Cutting Time

Handling Time

Page 17: Our Mission  Understanding MTConnect®  Exploring the Solution Builder® family  Solution Manager  Solution Builder  Quick Start Platform  Understanding.

Machine Configuration Utility

Op1 Op2 Op1 Op2

Page 18: Our Mission  Understanding MTConnect®  Exploring the Solution Builder® family  Solution Manager  Solution Builder  Quick Start Platform  Understanding.

Demonstrated Solution Areas

ManualInspection

CNC Operation

Exploration

CMM Operation