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Transcript of - Guarantee product performance - 3 times absorption capacityzolagreen.cafe24.com/web/upload/Bm/Melt...
….and same arrangement with redundant.
Melt Blow Equipment
Best Melt Blown Equipment Manufacture
- Guarantee product performance - 3 times absorption capacity
Introduction
Monadnock Non-Wovens
LLC offers a “Pilot to
Production” program
aimed at developers of
fine fiber melt blown
polypropylene seeking to
transition from proven
R+D scale production to
industrial scale
manufacturing.
The program is ideally
suited for developers who
have innovative ideas for
media or composites.
There is a big leap from
small lab sized concept to
industrial scale production.
This is where
Monadnock’s experienced
team and right-sized melt
blown and calendaring
machines are real assets.
“There is a considerable
difference in running melt
blown media under test
conditions to running
heavy duty industrial
quantities.” says Keith
Hayward Managing
Director of Monadnock
Non-Wovens based in
Mount Pocono in NE
Pennsylvania. “Our
unique combination of
flexible polypropylene
melt blown operations and
combining technology
with many years of
practical experience is
ideal for marketers with
new products seeking
process development.”
This program is suitable
for product developers
seeking characteristics or
special properties in the
fast growing allergen
barrier, anti-microbial or
odor removal applications
often used in fabric,
homeland security,
medical devices and some
consumer products.
Monadnock Non-Wovens
has expertise in prototype
to industrial transitions
involving polypropylene
melt blown with or
without a wide range of
additives and combined
materials. The size and
flexibility of the company
permits relatively low cost
and rapid development of
roll goods media suitable
for further converting or
direct sale.
“The elegance of our Pilot
to Production program is
that once approved by the
market the client has a
ready made home for
subsequent production
with established processes
and cost structures
supported by an ISO9001
Quality System” says
Keith Hayward. “Pilot
programs can involve
renting machine time, toll
converting or
conventional purchase.”
Korea Nonwoven Technology Co.,Ltd., is manufacture of
Polypropylene Melt Blown(Nonwoven) Equipment in Korea competing
with Hills(USA) and Neumag(Germany).
Competitive price, same quality, performance guarantee for machine
and product together are our strong point.
None of machinery makers do not guarantee product performance, but
we do. A Japanese PP MB maker analyzed our sound absorption
material, comparing to 3M, and they concluded it as a same or even
better quality in some aspect.
They were astonished to our superb hourly capacity of PP Melt
Blown(sound absorption), it was 3 times than that of theirs with
maintaining quality.
The PP MB makers who have bought their equipment form above
competitors are now turning to our company and we are now exporting
PP Melt Blown Line to China and U.K, and even these days, a U.S and
Turkish, Canadian, Vietnamese nonwoven makers are contacting us.
We work together with KASEN Nozzle in Japan in supplying Spunbond
equipment
Best Melt Blown Equipment Manufacture
http://www.bookang.co.kr/
Melt blowing is a conventional fabrication method of
micro- and nanofibers where a polymer melt is
extruded through small nozzles surrounded by high
speed blowing gas. The randomly deposited fibers
form a nonwoven sheet product applicable for
filtration, sorbents, apparels and drug delivery
systems. The substantial benefits of melt blowing are
simplicity, high specific productivity and solvent-free
operation.
Melt blowing Filtration[edit]
The porous nonwoven
melt-blown fabrics can be
used in the filtration of
gaseous as well as liquid
materials. These
applications include water
treatment, masks, air
conditioning filter, etc.
Sorbents[edit]
Nonwovens are capable to
retain liquids several
times of their own weight.
For instance,
polypropylene nonwovens
are ideal to recollect oil
contaminations.[6][7]
Hygiene products[edit]
The high sorption
efficiency of melt-blown
nonwovens can be
exploited in disposable
diapers, sanitary napkins
and other feminine
hygiene products as
well.[8]
Apparels[edit]
The good thermal
insulation properties, the
barrier behavior against
fluids combined with
breathability make melt-
blown nonwovens a great
choice for apparels even
in harsh environments.
Drug delivery[edit]
Melt blowing is also
capable to produce drug-
loaded fibers for
controlled drug
delivery.[9] The high
throughput rate (extrusion
feeding), solvent-free
operation accompanied
with the increased surface
area of the product make
melt blowing a promising
new formulation
technique.[10]
Best Melt Blown Equipment Manufacture
http://www.bookang.co.kr/
Process drawing
Extruder
Hopper
Vacuum pump
Winding
AdditiveMaterial
Filter
Gear pump
T-DIE
NOZZLE
CollectorBlowerHigh Temperature High
PressureAir Compressor
Screen
1. Melting polymers pallets through an extruder
to form filaments
2. Stretch and cool Filaments, deposit on moving
conveyer to form web which is bonded thermally.
Best Melt Blown Equipment Manufacture
http://www.bookang.co.kr/
….and same arrangement with redundant.
DISPOSABLE
Medical • Drapes
• Surgical / Isolation gowns
• CSR Wraps
• Caps ,Facemasks ,shoe covers
Hygiene • Baby Diapers, Training pants
• Feminine Hygiene products
• Adult Incontinence products
Wipes • Baby
• Household
• Industrial
DURABLE Geotextiles • Soil Stabilization, Drainage • Road and Rail construction
Filtration • Air, gas, liquid
Agriculture • Crop covers, Greenhouse shades • Mulches
Home Furnishing • Carpet backing • Furniture Construction
Building and Construction • Insulation, Roofing
Automotives • Carpets & Headliner. • Door panel insulation, Carpet backing.
Sanitary
Application
- High sorption efficiency
Best Melt Blown Equipment Manufacture
6
Clothing
Filter/Safety
Filtration[edit]
The porous nonwoven
melt-blown fabrics can be
used in the filtration of
gaseous as well as liquid
materials. These
applications include water
treatment, masks, air
conditioning filter, etc.
Sorbents[edit]
Nonwovens are capable to
retain liquids several
times of their own weight.
For instance,
polypropylene nonwovens
are ideal to recollect oil
contaminations.[6][7]
Hygiene products[edit]
The high sorption
efficiency of melt-blown
nonwovens can be
exploited in disposable
diapers, sanitary napkins
and other feminine
hygiene products as
well.[8]
Apparels[edit]
The good thermal
insulation properties, the
barrier behavior against
fluids combined with
breathability make melt-
blown nonwovens a great
choice for apparels even
in harsh environments.
Drug delivery[edit]
Melt blowing is also
capable to produce drug-
loaded fibers for
controlled drug
delivery.[9] The high
throughput rate (extrusion
feeding), solvent-free
operation accompanied
with the increased surface
area of the product make
melt blowing a promising
new formulation
technique.[10]
- High sorption efficiency
- The barrier behavior against
fluids combined with breathability
filtration of gaseous as
well as liquid materials
- Filtration of gas & liquid
6 6
Industrial
Medical
Industrial - Sound absorption, Heat insulation
….and same arrangement with redundant.
Polypropylene
Polypropylene is a type of thermoplastic polymer
resin. It is a part of both the average household and
is in commercial and industrial applications
1. This can be molded in essence becoming pliable
above a certain temperature. When it cools it
will return to its solid state.
2. It can be used not only as a structural plastic,
but it can be used as a fiber.
3. It also has a high melting point. It has the
advantage that it can take repeated motions such
as being a hinge. A hinge made out of
polypropylene can be opened and closed many
many times, and hold up just fine. This is
known as having "good resistance to fatigue".
Polypropylene
Polystyrene
Polyesters
Polyurethane
Polyamides (nylons)
Polyethylene
Polycarbonate
Best Melt Blown Equipment Manufacture
Polypropylene Data
….and same arrangement with redundant.
Polypropylene
Names
IUPAC name poly(propene)
Other names Polypropylene; Polypropene;
Polipropene 25 [USAN]; Propene polymers;
Propylene polymers; 1-Propene
Identifiers
CAS Number 9003-07-0
Chem Spider None
ECHA InfoCard 100.117.813
Properties
Chemical formula (C3H6)n
Density
0.855 g/cm3, amorphous
0.946 g/cm3, crystalline
Melting point
130 to 171 °C (266 to 340 °F; 403 to 4
44 K)
Except where otherwise noted, data are given for materials in their standard stat
e (at 25 °C [77 °F], 100 kPa).
Best Melt Blown Equipment Manufacture
….and same arrangement with redundant.
If you are interested in our capability,
please don't hesitate to contact us
[Seoul Office] Keunseong KIM/ Korea Nonwoven Technology Co.,Ltd. #308, Jeongwon Bldg., 23, 68-gil, Gukhoe-daero, Yeongdeungpo-gu, Seoul 07237,Korea. Tel: 82-2-6092-7212 Fax: 82-2-6347-7212 Mobile: 82-10-9120-7212 E-mail: [email protected]
[Factory] 101-40, Dongsansaneopdanji-ro, Simyo-ri, Eunjin-myeon, Nonsan-city, Chungcheongnam-do, Republic of Korea. Tel: 82-41-742-1144 Fax: 82-41-742-1145